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Allen Bailey, MSE, CRE
allenpbailey@hotmail.com
8563 Moravian Dr. Sealy, TX 77474
870-880-0588
Objectives
Position as a heavy equipment/machinery/vehicle engineer. Interact with a variety of subsystems from an analytical and
systems perspective. Analyze failures and failure data. Develop and perform product/component tests. Develop
diagnostic and repair procedures. Initiate and/or support practical engineering projects from cradle to grave.
Experience
Reliability/Test Engineer April 2011-December 2015
Stewart and Stevenson, LLC Houston, Texas
• Performed root cause analysis and corrective action recommendation/implementation in response to field failures of
heavy, mobile equipment supporting the oil and gas and the rail road industries. Personally examined/tested failed
components of all types and all subsystems, and worked with vendors and labs when additional analysis required.
• Provided instrumented testing for root cause determination and for predictive reliability analysis of new designs; to
include strain vs. applied pressure of coiled tubing injectors, and a 34 channel vibration study of a new type of
fracturing pumper. In response to one failure, tested engine coolant flow and pressure drops to ensure external
resistance was in compliance with vendor application requirements.
• Identified numerous fatigue failures, and in two cases successfully applied strain gauges to bolts to identify failure
mechanisms and quantify the life cycle increase of using a larger diameter. This ensured cut-in of new designs
eliminating the original failures.
• Envisioned and implemented long term g-force monitoring of a fielded vehicle to support root cause determination of
wheel bearing and related suspension component failures.
• Designed, performed and analyzed tests of heavy vehicle air braking to meet European ECE standards, working
directly with German test engineers; including designing a 100,000 lb. rated load cell fixture for tractor fifth wheels to
test trailer parking brakes. Assisted with EPQ testing of a diesel engine new applications.
• Designed a unique hydraulic control unit to more precisely operate high flow fluid chokes used in fracturing pumper
testing. Assembled two units and installed at separate testing sites.
• Examples of corrective action design:
• In response to a catastrophic engine failure during production testing; developed, tested and implemented a
relay circuit to prevent damage to future builds of similar configuration.
• Determined root cause of overpressure in a hydraulic lube circuit causing systemic nuisance leaks. Developed
an optimum relief circuit via extensive configuration testing; calculated the effect on system cooling prior to cut-
in, and developed the retrofit procedure. This resulted in complete elimination of a problem plaguing the
company for 2 years prior.
• Proposed/developed a hydraulically accumulated suspension system in response to field failures, and
performed 29 channel testing on a 50,000 lb vehicle verifying up to a 20% reduction in causal forces.
• When assigned to reduce system failures of a chemical flow sensing system, determined multiple root causes
and made recommendations for system redesign to improve reliability, increase the use of available technology
and reduce costs up to $300,000/yr.
• Recognized incorrect field diagnoses of systemic air compressor failures, and redirected engineering resources
to correctly eliminate the problem, personally performing all root cause and corrective action testing.
• Performed various forms of analyses including mathematical calculations, FEA results, test data, warranty trends,
and electronic control unit data. Compiled/interpreted the results from a year of production testing; a study which
influenced the cancellation of an order of unreliable components totaling a million dollars.
• Frequently presented results of work to fellow engineers and senior management, including the President and
CEO.
Senior Engineer- Reliability, Safety, Testing and Project Engineering July 2006-April 2011
Stewart and Stevenson/BAE Systems Sealy, Texas
• Analyzed failures and made corrective action recommendations for test incidents of the U.S. military Family of
Medium Tactical Vehicles, its related variants, and Mine Resistant Ambush Protected vehicles.
• Performed tests of vehicle functionality, parameters and characteristics when required for root cause analysis.
• Assisted test engineers and technicians during setup of brake timing and brake dump tests for prototype builds.
• Assisted Reliability and Test Engineering in measuring and isolating Central Tire Inflation System (CTIS) air leaks.
• Provided testing, analysis and technical presentation regarding the thermal expansion of power steering fluid and its
effect on a steering system’s design. Resulted in a change to an inspection criteria in place for 17 years prior.
• Worked with design engineers on a new cab tilt electric/hydraulic system during government testing of an armored
vehicle cab, including resolution of a Critical Test Incident. This resulted in redesigns impacting 20,000 vehicles.
• Advised the need to prevent differential lock in high range during incorporation of a new transfer case. Assisted
redesign, testing and packaging of the electrical/pneumatic control system as a result.
• Served on production defect elimination teams, receiving Special Recognition Award, and 2008 Bronze
Chairman’s Award. Assisted prototype builds of an armored all terrain vehicle, receiving 2009 Bronze Chairman’s
Award.
• Developed and performed pre-test inspection criteria for test vehicles of the Medium Extended Air Defense
System.
• Performed Human Factors and Product Safety evaluations of prototype vehicles. Developed a method for
measuring visibility angles through 5 inch thick glass. Discovered unsafe seat belt design on test vehicles of the
Joint Light Tactical Vehicle, resulting in redesign prior to government testing.
• Project lead for design and testing of an arctic heating/defrosting kit for Mine Resistant Ambush Protected
vehicles. Developed a mathematical method to derive an overall heat transfer coefficient of the vehicle from test
data.
• Devised a cost free method of purging automatic transmission cooler circuits of air, resulting in ease of
manufacture and more reliable fielding of vehicles.
Instructor of Agricultural Equipment Technology August 1996-May 2006
Arkansas State University Beebe, Arkansas
• Managed up to 20 technical students at a time throughout a 2 year training program leading to an Associate of
Applied Science.
• Developed course content and served as primary instructor for eight technical courses concerning theory of
operation, troubleshooting and repair/rebuild of off-road equipment diesel engines, power trains, electro-hydraulic
systems, networked electronic systems, computer-aided diagnostics and global positioning systems.
• Secondary instructor for Electrical Systems, HVAC and Hydraulics. Supervised lab periods in a shop setting.
• Designed/induced relevant failure modes in vehicles; developed/taught test procedures to analyze them, including:
• Electronic on-board and off-board diagnostics using laptop computers and various scan tools and displays.
• Measurement of vehicle and component parameters using the latest test equipment common in a shop
environment.
• Signal analysis of analog/digital sensor outputs, actuator drive signals, and J1939/J1708 communication
networks using oscilloscopes and multi-meters.
• Use of technical manuals (including electronic). Reading of electrical and hydraulic schematics.
• Designed and built special tools and simulators for training, including the weldments and electrical systems of a 12.5
liter computer-controlled engine with fault switch panel; and a GPS controlled, tractor driven seed planter.
• Designed and built tap-out harnesses and extension harnesses for demonstration, testing and remote control of
vehicle functions.
• Used latest GPS technology and radar sensor monitoring of vehicle speed, position and automated controls.
• Performed Regression Analysis to determine correlation of student grades to technical entrance exam.
• Proposed and implemented state curriculum change to keep pace with advances in technology.
• Elected/served as Faculty Senate Vice President 04-05, President 05-06.
Diesel Truck Technician April 1994-August 1996, Summer 1997
Conley Transport II, Inc. Searcy, Arkansas
• Experienced with Detroit Diesel Electronic Controls, transmissions and axles, steering, air brakes and HVAC.
• Performed electronic engine cylinder cut-out tests and relative compression tests; and programmed basic parameters
of trucks.
• Measured and adjusted for tire wheel imbalance and assisted with three-axle wheel alignments.
• Test drove 18 wheel vehicles to determine needed repairs and their effectiveness.
• Proficient at reading electrical and pneumatic schematics; and HVAC pressure diagnostics.
Service Technician April 1992-April 1994, Summers 1998-2001
Norman Implement Co. Searcy & Des Arc, Arkansas
• Diagnosed/repaired a variety of diesel equipment and all sub-systems. Evaluated and reported factory production
errors; including once diagnosing, disassembling and reassembling a 15 speed power shift transmission inside-out to
identify miss-drilled lube holes following multiple failures.
• Operated PTO driven dynamometer
• Tested pressure/flow/temperature of low to high pressure hydraulic/hydrostatic systems and electro-hydraulically
shifted power trains using multiple gauges, meters and transducers.
• Test drove and operated equipment for diagnostics/verification and transported on 10 wheel tractor-trailer.
Soldier/Technician April 1988-April 1992
United States Army Fort Sill, Oklahoma & Persian Gulf
• Honor graduate of Wheeled Vehicle Repairer Course at Aberdeen Proving Ground, Maryland. First soldier to have
ever scored perfect on automatic transmission exam.
• Performed wheeled vehicle and tracked vehicle maintenance, component rebuild and testing for a military division.
• Rebuilt and tested diesel engines using a stationary dynamometer.
• Member of unit’s advanced party in Desert Storm. Assistant squad leader. Licensed military truck driver.
Education
• Master of Science in Engineering 36 semester hours by distance education Fall 2008
University of Arkansas, College of Engineering Fayetteville, Arkansas
General Engineering degree w/courses in Mechanical, Electrical, Industrial & Reliability
3.67 GPA
• Graduate-prep courses 22 semester hours in Engineering, Math and Physics 2001-2002
University of Arkansas Little Rock, Arkansas
Arkansas State University Jonesboro, Arkansas
University of Central Arkansas Conway, Arkansas
• Bachelor of Science in Technology Spring 2000
Arkansas State University, College of Engineering Jonesboro, Arkansas
3.45 GPA
Relevant Course Work
• Reliability Engineering
• Advanced Reliability Analysis
• Reliability Data Collection/Analysis
• Design of Experiments
• Mechanics of Materials
• Statics & Strength of Materials
• Material Failure Mechanisms
• Probability & Statistics
• Industrial Statistics
• Ergonomics
• Quality Assurance
• HVAC Design
• Controller Networks & Motion Control
• Electrical Systems & Circuits
• AutoCAD & Solid Modeling (11 semester hours)
• Programmable Logic Controllers
• Practical Metallurgy
• Robotics
• Technical Writing
• Differential Equations
• Dynamics & Fluid Mechanics
• Finite Element Analysis
Certifications & Licenses
Certified Reliability Engineer by the American Society for Quality
• Certified by testing, 2006; Recertified 2009, 2012 and 2015
ASE Master Certified Medium/Heavy Vehicle Technician/Specialist (Recertified by testing, 2010 and 2015)
• Diesel Engines
• Electronic Diesel Engine Diagnosis (advanced level)
• Electrical/Electronic Systems
• Brakes (air and hydraulic)
• HVAC
• Drive Train (including automatic transmissions)
• Suspension and Steering
Class A Commercial Driver’s License with military and civilian truck and bus driving experience; and engineering test
experience on a high speed track and off road courses.

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2016 Resume

  • 1. Allen Bailey, MSE, CRE allenpbailey@hotmail.com 8563 Moravian Dr. Sealy, TX 77474 870-880-0588 Objectives Position as a heavy equipment/machinery/vehicle engineer. Interact with a variety of subsystems from an analytical and systems perspective. Analyze failures and failure data. Develop and perform product/component tests. Develop diagnostic and repair procedures. Initiate and/or support practical engineering projects from cradle to grave. Experience Reliability/Test Engineer April 2011-December 2015 Stewart and Stevenson, LLC Houston, Texas • Performed root cause analysis and corrective action recommendation/implementation in response to field failures of heavy, mobile equipment supporting the oil and gas and the rail road industries. Personally examined/tested failed components of all types and all subsystems, and worked with vendors and labs when additional analysis required. • Provided instrumented testing for root cause determination and for predictive reliability analysis of new designs; to include strain vs. applied pressure of coiled tubing injectors, and a 34 channel vibration study of a new type of fracturing pumper. In response to one failure, tested engine coolant flow and pressure drops to ensure external resistance was in compliance with vendor application requirements. • Identified numerous fatigue failures, and in two cases successfully applied strain gauges to bolts to identify failure mechanisms and quantify the life cycle increase of using a larger diameter. This ensured cut-in of new designs eliminating the original failures. • Envisioned and implemented long term g-force monitoring of a fielded vehicle to support root cause determination of wheel bearing and related suspension component failures. • Designed, performed and analyzed tests of heavy vehicle air braking to meet European ECE standards, working directly with German test engineers; including designing a 100,000 lb. rated load cell fixture for tractor fifth wheels to test trailer parking brakes. Assisted with EPQ testing of a diesel engine new applications. • Designed a unique hydraulic control unit to more precisely operate high flow fluid chokes used in fracturing pumper testing. Assembled two units and installed at separate testing sites. • Examples of corrective action design: • In response to a catastrophic engine failure during production testing; developed, tested and implemented a relay circuit to prevent damage to future builds of similar configuration. • Determined root cause of overpressure in a hydraulic lube circuit causing systemic nuisance leaks. Developed an optimum relief circuit via extensive configuration testing; calculated the effect on system cooling prior to cut- in, and developed the retrofit procedure. This resulted in complete elimination of a problem plaguing the company for 2 years prior. • Proposed/developed a hydraulically accumulated suspension system in response to field failures, and performed 29 channel testing on a 50,000 lb vehicle verifying up to a 20% reduction in causal forces. • When assigned to reduce system failures of a chemical flow sensing system, determined multiple root causes and made recommendations for system redesign to improve reliability, increase the use of available technology and reduce costs up to $300,000/yr. • Recognized incorrect field diagnoses of systemic air compressor failures, and redirected engineering resources to correctly eliminate the problem, personally performing all root cause and corrective action testing. • Performed various forms of analyses including mathematical calculations, FEA results, test data, warranty trends, and electronic control unit data. Compiled/interpreted the results from a year of production testing; a study which influenced the cancellation of an order of unreliable components totaling a million dollars. • Frequently presented results of work to fellow engineers and senior management, including the President and CEO. Senior Engineer- Reliability, Safety, Testing and Project Engineering July 2006-April 2011 Stewart and Stevenson/BAE Systems Sealy, Texas • Analyzed failures and made corrective action recommendations for test incidents of the U.S. military Family of Medium Tactical Vehicles, its related variants, and Mine Resistant Ambush Protected vehicles.
  • 2. • Performed tests of vehicle functionality, parameters and characteristics when required for root cause analysis. • Assisted test engineers and technicians during setup of brake timing and brake dump tests for prototype builds. • Assisted Reliability and Test Engineering in measuring and isolating Central Tire Inflation System (CTIS) air leaks. • Provided testing, analysis and technical presentation regarding the thermal expansion of power steering fluid and its effect on a steering system’s design. Resulted in a change to an inspection criteria in place for 17 years prior. • Worked with design engineers on a new cab tilt electric/hydraulic system during government testing of an armored vehicle cab, including resolution of a Critical Test Incident. This resulted in redesigns impacting 20,000 vehicles. • Advised the need to prevent differential lock in high range during incorporation of a new transfer case. Assisted redesign, testing and packaging of the electrical/pneumatic control system as a result. • Served on production defect elimination teams, receiving Special Recognition Award, and 2008 Bronze Chairman’s Award. Assisted prototype builds of an armored all terrain vehicle, receiving 2009 Bronze Chairman’s Award. • Developed and performed pre-test inspection criteria for test vehicles of the Medium Extended Air Defense System. • Performed Human Factors and Product Safety evaluations of prototype vehicles. Developed a method for measuring visibility angles through 5 inch thick glass. Discovered unsafe seat belt design on test vehicles of the Joint Light Tactical Vehicle, resulting in redesign prior to government testing. • Project lead for design and testing of an arctic heating/defrosting kit for Mine Resistant Ambush Protected vehicles. Developed a mathematical method to derive an overall heat transfer coefficient of the vehicle from test data. • Devised a cost free method of purging automatic transmission cooler circuits of air, resulting in ease of manufacture and more reliable fielding of vehicles. Instructor of Agricultural Equipment Technology August 1996-May 2006 Arkansas State University Beebe, Arkansas • Managed up to 20 technical students at a time throughout a 2 year training program leading to an Associate of Applied Science. • Developed course content and served as primary instructor for eight technical courses concerning theory of operation, troubleshooting and repair/rebuild of off-road equipment diesel engines, power trains, electro-hydraulic systems, networked electronic systems, computer-aided diagnostics and global positioning systems. • Secondary instructor for Electrical Systems, HVAC and Hydraulics. Supervised lab periods in a shop setting. • Designed/induced relevant failure modes in vehicles; developed/taught test procedures to analyze them, including: • Electronic on-board and off-board diagnostics using laptop computers and various scan tools and displays. • Measurement of vehicle and component parameters using the latest test equipment common in a shop environment. • Signal analysis of analog/digital sensor outputs, actuator drive signals, and J1939/J1708 communication networks using oscilloscopes and multi-meters. • Use of technical manuals (including electronic). Reading of electrical and hydraulic schematics. • Designed and built special tools and simulators for training, including the weldments and electrical systems of a 12.5 liter computer-controlled engine with fault switch panel; and a GPS controlled, tractor driven seed planter. • Designed and built tap-out harnesses and extension harnesses for demonstration, testing and remote control of vehicle functions. • Used latest GPS technology and radar sensor monitoring of vehicle speed, position and automated controls. • Performed Regression Analysis to determine correlation of student grades to technical entrance exam. • Proposed and implemented state curriculum change to keep pace with advances in technology. • Elected/served as Faculty Senate Vice President 04-05, President 05-06. Diesel Truck Technician April 1994-August 1996, Summer 1997 Conley Transport II, Inc. Searcy, Arkansas • Experienced with Detroit Diesel Electronic Controls, transmissions and axles, steering, air brakes and HVAC. • Performed electronic engine cylinder cut-out tests and relative compression tests; and programmed basic parameters of trucks. • Measured and adjusted for tire wheel imbalance and assisted with three-axle wheel alignments. • Test drove 18 wheel vehicles to determine needed repairs and their effectiveness. • Proficient at reading electrical and pneumatic schematics; and HVAC pressure diagnostics.
  • 3. Service Technician April 1992-April 1994, Summers 1998-2001 Norman Implement Co. Searcy & Des Arc, Arkansas • Diagnosed/repaired a variety of diesel equipment and all sub-systems. Evaluated and reported factory production errors; including once diagnosing, disassembling and reassembling a 15 speed power shift transmission inside-out to identify miss-drilled lube holes following multiple failures. • Operated PTO driven dynamometer • Tested pressure/flow/temperature of low to high pressure hydraulic/hydrostatic systems and electro-hydraulically shifted power trains using multiple gauges, meters and transducers. • Test drove and operated equipment for diagnostics/verification and transported on 10 wheel tractor-trailer. Soldier/Technician April 1988-April 1992 United States Army Fort Sill, Oklahoma & Persian Gulf • Honor graduate of Wheeled Vehicle Repairer Course at Aberdeen Proving Ground, Maryland. First soldier to have ever scored perfect on automatic transmission exam. • Performed wheeled vehicle and tracked vehicle maintenance, component rebuild and testing for a military division. • Rebuilt and tested diesel engines using a stationary dynamometer. • Member of unit’s advanced party in Desert Storm. Assistant squad leader. Licensed military truck driver. Education • Master of Science in Engineering 36 semester hours by distance education Fall 2008 University of Arkansas, College of Engineering Fayetteville, Arkansas General Engineering degree w/courses in Mechanical, Electrical, Industrial & Reliability 3.67 GPA • Graduate-prep courses 22 semester hours in Engineering, Math and Physics 2001-2002 University of Arkansas Little Rock, Arkansas Arkansas State University Jonesboro, Arkansas University of Central Arkansas Conway, Arkansas • Bachelor of Science in Technology Spring 2000 Arkansas State University, College of Engineering Jonesboro, Arkansas 3.45 GPA Relevant Course Work • Reliability Engineering • Advanced Reliability Analysis • Reliability Data Collection/Analysis • Design of Experiments • Mechanics of Materials • Statics & Strength of Materials • Material Failure Mechanisms • Probability & Statistics • Industrial Statistics • Ergonomics • Quality Assurance • HVAC Design • Controller Networks & Motion Control • Electrical Systems & Circuits • AutoCAD & Solid Modeling (11 semester hours) • Programmable Logic Controllers • Practical Metallurgy • Robotics • Technical Writing • Differential Equations • Dynamics & Fluid Mechanics • Finite Element Analysis Certifications & Licenses Certified Reliability Engineer by the American Society for Quality • Certified by testing, 2006; Recertified 2009, 2012 and 2015 ASE Master Certified Medium/Heavy Vehicle Technician/Specialist (Recertified by testing, 2010 and 2015) • Diesel Engines • Electronic Diesel Engine Diagnosis (advanced level)
  • 4. • Electrical/Electronic Systems • Brakes (air and hydraulic) • HVAC • Drive Train (including automatic transmissions) • Suspension and Steering Class A Commercial Driver’s License with military and civilian truck and bus driving experience; and engineering test experience on a high speed track and off road courses.