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HJ&A Newsletter Issue #36, 2014Q4 (Updated 2016Q2)
The Life Cycle Way explores Energy, Transportation, Aerospace & Defense (A&D) issues and solutions that
impact Performance and Life Cycle Costs. Much of our research has been focused on cost drivers that have
the greatest impact on the Life Cycle costs of which energy is undoubtedly the most significant. There is
unanimous agreement that fossil fuel over the last decade has most affected transportation costs - hence
our preoccupation have been with new technologies that can unshackle the ties to oil and get us out of
fossil fuel bondage. Over the last decade we have addressed generic growth in performance of aircraft
mostly with focus on Specific Fuel Consumption (SFC) improvements. Between 2005 and 2014 SFC
developments are claiming15-20% improvement, but this performance has lost ground to increases in the
cost of jet fuel that has increased by 30+% during the same period (NL#10, 17, 25, 26, 29, 32p, 33p). We
have explored exotic solutions such as hybrid nuclear powered commercial aircraft both in terms of new
technology and potentially vast reduction in fuel cost (NL#32p, 33p, 34a). We have analyzed electric flight
with solar and batteries addressing energy issues of Specific Density (Wh/Kg) and Volumetric Density
(Wh/L) for improvements in energy storage (NL#26). We have investigated use of electric propulsion for
naval ships in connection with the introduction of the “all electric” fuel cell powered destroyer USS DDG-
1000 Zumwalt that started its sea trails in December 2015, we have explored electric performance for
improvement impact on mission costs(NL#28), and Hybrid Electric Ion Thruster for space travel (NL#41).
In this issue we are diverting somewhat from our normal format, in order to look in detail at what it will
take achieve practical speed on water by the use of only solar and wind power and solar hydrogen power.
With energy impacting all aspect of technology developments, and especially transportation - we are
looking for innovations to meet the design challenges, development and manufacturing of all powered
systems (transportation consumes 70% of all oil). In this issue of The Life Cycle Way, we are attempting to
demonstrate how to travel at practical speeds on water without fossil fuel by deploying new concepts in
motive power for vessels in the 80 x 200 feet size class - developments that can impact commercial,
government and military activities alike. The article summarizes the findings of a three year Study:
Perpetual Mobility and Sustainment on Water – Net Zero Energy Cost No Longer a Panacea – the text
compares Solar PV Vessel , Hybrid Solar HCPV Vessel and Hybrid Solar Hydrogen Vessel.
(This article appeared on HJA Solutions’ blog in 2015Q1 and received 20,000+ hits in 30 days).
Email: henning@hjaSolutions.com, Contact: Henning Jacobsen: (514) 214-4245, Blog at http://www.hja-solutions.simplesite.com
Perpetual Mobility and Sustainment on Water –
Net Zero Energy Cost No Longer a Panacea
INTRO
With exception of the two Great Wars the cost of oil was a great deal until the Yon Kippur War in 1956 and the
various Middle East wars that followed, with the OPEC cartel taking advantage of any and all political instability
in the Middle East to increase the cost of oil to meet their nations’ emerging social costs, which has been seen as
nothing short of holding the world’s economies hostage. Most analysts have stated that the fuel prices will in the
long run grow substantially as less conventional oil can be produced and demand throughout the world will
continue to outpace production even with the advent of shale oil from fracking – which incidentally is oil of less
quality, is harder to extract, limited in quantity and more expensive to produce, a situation that signals
substantial price increases over the next decade, even if it is hard to understand with the very low oil prices in
2014-15. It is inevitable that the growth in oil prices will hold mankind in bondage - until a disruptive technology
can be found. Could solar electric energy be the solution?
In September of 2009 Planet Solar became the first Photovoltaic (PV) solar only powered vessel to
circumnavigate the planet, to prove the feasibility of solar generated electricity as a source to move vessels in
perpetuity - eliminating fuel cost. In the period between 9/2009 and 2011/2 HJA Solutions studied the
performance of Planet Solar in order to identify and find improvements for a next generation vessel design for
perpetual travel on water at practical speeds both for commercial vessels and pleasure boats. During Planet
Solar’s two year circumnavigation, we had a dialogue with Dr. Pascal Goulpié, the science member of the Planet
Solar team, who provided helpful information on the technical aspect and the key issues of the circumnavigation.
This information has greatly aided our Study by providing benchmarking data needed to identify and quantify
new technology improvements that can be integrated into a next generation Hybrid Solar/Wind Vessel
(HSCPV/W). This article presents the key findings from our Study.
HJA Solutions objective has been to determine to what extent Planet Solar’s around the world trip signals a way
forward in determining what is realistic and practical in electric propulsion for future vessels. Planet Solar’s
circumnavigation took place with frequent stops in many cities around the world to promote solar motive
power. The intermittent stops along the way have made it difficult to establish the true cruising speed of Planet
Solar. The most common speed during sunny calm days was 6-8 knots with short sprints up to 14 knots having
been recorded (1h in duration). At times when the sun was absent Planet Solar travelled aided by battery
capacity for up to 48 hours. By studying the Planet Solar log, it appears that the overall average underway
speed throughout the circumnavigation (40,000km/26,400 miles) was only 3-4 knots, an observation that may
show that Planet Solar is not economical for commercial transit based on the use of 2009 PV technology. In
addition, the $20+ million price tag for the vessel shows that the concept has a long way to go to reached
economical viability - when amortized against the savings in cost of fossil fuel. Planet Solar’s PV technology
reached cell efficiency of 25% DC in the 2014 upgrade; it is seen as the limit for mono-crystalline silicon (c-Si)
for further growth. For the purpose of our Study, Planet Solar has been an excellent platform for benchmarking
improvements in solar technology as well as sustainment systems, battery developments, power management
and vessel design - all developments required for a Next Generation practical vessel for perpetual travel at
reasonable speeds and at zero fuel cost.
Past Power Generating Ideas
Magazines like Popular Science and Popular Mechanics have since the 1950s frequently displayed solar,
battery and wind technology solutions on its pages, but with the low cost of oil not much happen until the first
oil embargo in 1973. It took until the 1990s before we could see renewable energy alternatives of a practical
nature, but at very high costs. In early 2006 we saw proliferation of solar and wind generated power
accompanied by rapid cost reduction making renewable technologies a real contender in several energy fields.
Most developments were for stationary utility use, but there have been some mobility experiments prior to
Planet Solar, the most noteworthy was the Sun21, a 40 foot catamaran with a PV solar panel roof that crossed
the Atlantic in 2007, but not until 2009 and the advent of Planet Solar did we see a full-fledged scientific
expedition setting out to prove that solar powered vessel could be used for ocean crossings.
The Turanor - Planet Solar
Swiss engineer Raphael Domjan had long dreamt of circumnavigating the planet without the use of internal
combustion engines, his dream was realized during 566 days between 2009/9 and 2012/2 when he circled the
planet on a 102 foot long x 49 foot wide catamaran weighing 95tons with an upper PV solar panel deck area of
5,059SF, plus extendable flaps and wings that when deployed added another 780SF - making the total solar
field 5,839SF. The flaps and wings appear to have been an after-thought to ensure that more power could be
available in an emergency. The topside solar surface was covered with 38,000 PV solar cells with a total
nameplate of 93.5kW peak(p) power capacity, producing electricity during times of the day when solar power
production occurs at equator average 7-8 hours during the summer months, and in the temperate zone at 5-6
hours – both conservative estimates.
0.9
1.6
2.6
4.0
4.9 5.2 5.4
4.6
3.3
2.0
1.1
0.7
1.1
1.9
3.1
4.7
5.8
6.1 6.3
5.4
3.9
2.4
1.3
0.8
1.2
2.3
3.6
5.5
6.8
7.2 7.4
6.4
4.6
2.8
1.6
1.0
1.5
2.7
4.3
6.5
8.1
8.5 8.8
7.6
5.5
3.3
1.8
1.2
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
60˚ up 40˚-60˚ 20˚-40˚ 0˚ - 20˚
The Solar energy is free but it is intermittent with few sunshine hours varying by the
latitude and ultimately depending on energy storage for continues available Load.
Solar Fuel: Annual Average Sunshine Hours Monthly by Latitude
The Planet Solar’s energy field output is achieved by the use of mono-crystalline silicon (c-Si) solar panels that
in 2009 had efficiency of 23.5% DC for Cell, 21.2% DC for Array and 18.1% AC for System (Array is used
interchangeably with panel and module); SunPower’s c-Si was the highest efficiency PV production panel in
the industry at the time. The PV panels, in addition to providing Motive Power, also had to provide the
onboard Hotel Load a requirement that varies with the size of vessels, number of crew and the level of
comfort desired (ranging between 20kWh and 60kWh daily for vessels between 80 and 200 feet).
The Planet Solar can achieve dash speed powered by four 30kW electric motors (two in each of the two
outriggers) while two 10kW motors are used for normal cruising (one in each of the two outriggers). The
adjustment of power from one motor to the other was used to steer the vessel which eliminated the need for a
rudder (the engine steering system suffered a breakdown in the Pacific Ocean in 2012 – and during the 2013
upgrade a rudder was added).
Depending on the status of the battery charge, power is apportioned between electric motors and the hotel
load. By down selecting to the two 10kWp motors and deferring most onboard utility power consumption – it
will allow the vessel to extent its non-solar travel time until the sun emerges again.
To enhance the effective use of power, the design chosen was that of a catamaran (1-2 knots speed
improvement over a conventional hull), due to the need to have a large solar field on the top deck (5,839SF) –
it allowed space for living quarters for a crew of eight below the top deck. To maximize the speed of the vessel
the New Zealand nautical designer Craig Loomes created a design with two outrigger hulls that were wave-
piecing to penetrate the surface in order to reduce resistance drag and improve overall power efficiency. The
designer also selected two five-bladed 6.7-foot diameter controllable pitch surface piercing carbon fiber
propellers mounted at the aft end of the two outrigger pods - a drive system that has proven to be very
effective for multi-hull vessels. Each surface piercing propeller is driven by two pair of brushless synchronous
electric motors, which is a cross between AC induction and DC motors. The rotating parts of the motors are
made from powerful permanent magnets with stationary field coils that work like three-phase AC motors. The
DC from the batteries is inverted to AC at a frequency that varies according to the combinations of motor and
hotel load. By alternating between the two 10kW motors and the four 30kW motors, the system converts the
pulses of DC that are delivered to the field coil at exactly the right time to produce the speed and torque
required for the propellers to run at optimum performance - allowing for travel distance of up to 125 miles
(200km) per day.
To achieve the most efficient use of power from the solar field, Planet Solar has developed a proprietary “Ten
Step Computer Device”, that manages the flow of power, together with an off-the-shelf software program
called the Maximum Power Tracker which allows for continuous system monitoring, dynamically adjusting
consumption to achieve the best combination of extracted power for the transit operation of the vessel while
Planet Solar perpetually chased the sun around the planet.
Lessons learned from Planet Solar
To voyage at practical speeds over long distances for a future Planet Solar Spin-off will need some
improvement. Theoretically, under perfectly calm conditions the solar only Planet Solar could travel at 6-8
knots. However, due to weather conditions, navigations errors, days without sun and occasional break downs -
the average speed was calculated to be only 3-4 knots – speed that does not meet commercial requirements.
The size of the Planet Solar energy field was initially considered adequate to deliver sun power production of
between 468kWh and 561kWh per day (Planet Solar best day of energy production was in the
Mediterranean in the summer with 623kWh of energy generated over an eight hour period). During the
2009-2012 circumnavigation it became clear to the Planet Solar Team that the power generation had been
under-estimated, leaving the vessel short of adequate kWh, as evidenced by the 2013 Planet Solar upgrade,
in preparation for its new mission as a Science Platform to study the Gulf Stream by Woods Hole Ocean
Research organization. The 2013 upgrade saw the top deck increase in size to become 5,515SF plus 780SF of
flaps and wings, totaling 6,295SF (resulting in an increase in the energy field size of 7.2%), which translated
into an increase in installed power from 93.5kWp to approximately 100kWp. This improvement was
reported to have increased the average speed from 3.5 knots to 5 knots, an increase that only marginally
improved Planet Solar’s performance. However, this is possibly the best that can be achieved by Planet Solar
due to the physical size limitation of the top deck. With c-Si products having reached their maximum design
efficiency of 25% cell DC. We chose to study the High Concentrating Photovoltaic (HCPV) with cell efficiency
of 43.5% in 2014, it clearly shows that HCPV is superior technology for motive power use in order to achieve ”
fuel free” travel for vessels between 80-200 feet.
Hybrid Solar-Wind Vessel Targeted Technologies
The HJA Solutions’ Study concluded that a PowerPack® integrated with renewable energy elements could
make a notional 90 x 24 foot Hybrid Solar-Wind Vessel with 100kW HCPV solar field (80 x 22 foot), would
make the HSWV totally independent of fossil fuel. Our major challenge with the Study has been to identify
elements that can improve performance - with focus on more efficient solar modules generating electricity
beyond the level of the 2009 c-Si arrays used by Planet Solar.
A secondary objective was finding improvements in energy storage from Batteries and/or other energy
storage systems. Although, not finding a revolution in battery technology, the developments over the last
few years have resulted in batteries with 50% higher Ampere hours (Ah) and a improved battery depletion
rate down to 30% of the battery capacity (2009 Li-ion depletion rate reach down to only70% of the battery
capacity).
To accompany advances in energy generation and storage, new computer control systems and software
have emerged that will make integration of multiple energy sources vastly more capable compared with
currently marketed computer software.
Finally, we set out to find ways to get the price lower for all the system elements, to facilitate more
reasonable offers. Since to 2009 the cost PV have come down by approx. 40% and though HCPV is more
expensive on a per square foot basis, the solar field is 56% smaller, the Li-ion batteries has also seen price
reduction, but more important the Ampere hours has increased by 50% and reduction in depletion rate is
40% improved which has resulted in batteries being 50% lighter. This situation has benefited our energy
budget that made it possible to determine successful system findings.
Hybrid Solar/Wind with 80’x 22’ PowerPack®
distribu
ted
Distributed
Hybrid Solar-Wind Vessel – Power Generation
The 2013 National Renewable Energy Laboratory (NREL) chart above indicates that Sun Power’s c-Si in 2009
had efficiency in the middle of the chart with Cell efficiency of 23.5% DC, Array efficiency of 21.2% DC and
System efficiency of 18.1% AC. The new CPV developments lie above the line, most reflect prototype cells not
yet in production, but some CPV products have become manufacturing read. In August 2013, Amonix
announced it had achieved 35.9% Cell efficiency a world record that was rated by NREL under a concentrator
standard test conditions (CSTC). Amonix was primarily looking to win stationary electric generation contracts,
but found it difficult to gain acceptance despite their higher CPV output when competing against the cheaper
thin film solar products. Despite Amonix very promising results the Company seized to exist in June 2014, the
assets of Amonix were acquired by Arzon Solar for the purpose of continuing development of CPV technology
and products. The price gap has since diminished and for motive use with much smaller solar fields the price
was and is - no problem.
In 2015 Siemens was declared as the current world record holder in HCPV (Higher Concentrating PV - the new
name for CPV). Initially, Siemens claimed 43.5% cell efficiency DC and an array efficiency of 32.9% DC, but
subsequent it was reported that the Cell efficiency was only 42% DC and Array efficiency at 37.8% DC and with
System efficiency at 32.3% AC. In the last couple of years we have seen new a unique “sun tracking plate” that
follows the trajectory of the sun across the sky while GPS and a Directional tracker that keeps the cells
pointing at the sun at all times in a way that generates increased power output (1-Axis tracker for changes in
elevation, increases power by 25% and a 2-Axis tracker increases output by 35%.
NREL forecasts that cell efficiency will reach 50% by 2020, which will provide over double the efficiency
compared with the SunPower 2009 c-Si panels. The application of HCPV is no longer an issue of cell output,
but rather an engineering challenge, one that can more easily be solved than developing new solar cell
technology with higher output.
The HCPV 2-Axis Solar Power System
The HJA Solutions Study aimed to validate a HCPV demonstrator with hydraulic tracking modules – making
certain that the engineering and power generation targets could be met. Work was conducted on a scale model
demonstrator. The findings indicated that the notional HSWV will have sufficient power measured against the
calculated consumption. The reduction in size and weight will have a downward cascading effect on all aspects of
power consumption – far beyond the sum of linear elements reduction.
The notional 90 x 24 foot HSWV prototype has been calculated to require only two banks of modules for
approximately 1,760 SF (56% smaller energy field than that of Planet Solar with same approx 75kW capacity);
along with other energy saving concepts the HSWV will be cruising at an average of 10-11 knots continuously.
The HCPV system will be hidden from view with the 2-Axis tracking unit located on the top deck in a casement
that is 12 inches deep - deep enough to accommodate the unimpeded movement of the tracking device. The
two banks of five HCPVs will appear flushed with the top deck and be covered by a clear optical quality glass to
prevent water spray and humidity intrusion (allowing 95% of sunlight through).
The HCPV field and the 2-Axis sun tracking mechanism will create an energy field that is 56% smaller than a PV
equivalent, when augmented by two auxiliary wind turbines that are sufficient to generate the required
energy output for the Hotel Load (see separate wind turbine section – below). Also, facilitating the HSWV’s
Engineering Unit - 2-Axis Prototype of HCPV ModelEmbedded HCPV: 5 units x 2 banks of 1,760SF
power budget is an increase in use of DC direct current, resulting in less conversion from DC to AC for most
onboard equipment. By using DC wherever possible for appliances like LED Lighting, Air Conditioning,
Refrigerator, Induction Cooker and LED TV – it will alleviate much of the need for conversion to AC which
otherwise will carry a loss between panel and system of approx. 10-15%. The use of DC wherever possible will
ensure that power for higher speed can be obtained, and/or facilitate increased battery charging for more
available power reserves, and eliminating periods when power for the hotel load has to be conserved to the
detriment of comfortable onboard living.
Heat Pipe/Pump/Cold Sink to off-set Power for Heating /Cooling Onboard
Capturing the heat generated by the HCPV can be channeled to the HAVAC system reducing the demand on
the Hotel Load by approx. 40% and the conversion of heat from the heat source to a Cold Sink will generate
3.7 kWh per hour that can supplement battery charge-up.
The HSWV HCPV solar field uses a Fresnel lens at 300-1000x magnification of sunlight focused on the HCPV
cells which generate substantial amounts of heat that can be pumped out of the HCPV casement unit into a
short heat pipe. The high heat produced by the HCPV field is unique among solar production systems and
provides the opportunity to use this phenomenon to heat and cool the vessel and at the same time
substantially reduce the energy required to meet the Hotel Load requirement. The only practical limit to the
amount of heat transfer is the speed with which the gas inside the circular heat pipe can be condensed to
liquid at the cold end. This process operates during times when HCPV solar production takes place, when the
sun is absent the heating/cooling need to be augmented by battery power. Since heating and cooling
represent the highest Hotel Load use of onboard energy - any amount of heating and cooling on sunny day
will result in less use of stored battery power, allowing for a greater amount of kWh to be available for
mobility of the vessel. This energy element is one that decreases the need for stored power - compared with
the other system elements that by design are increasing kWh production.
Near Term Battery Energy Storage
The accelerated developments in Energy Storage are focused on eight technologies: batteries, hydrogen fuel
cells, compressed air, flywheels, super conducting magnetic energy, thermal energy, ultra-capacitors,
isentropic storage – these technologies will compete head-to-head, but size and weight will determine specific
systems suitability. In the marine environment today there is little tangible progress in battery systems except
for Lithium Ion (Li-ion) batteries has improved from density from 75-135Wh/kg which are showing substantial
benefits over the second choice Nickel-metal-hydride (NiMH) batteries at 50. The drawback with Li-ion so far
has been overheating particularly onboard aircraft, and in cars, but no overheating has been reported in the
marine environment. The second drawback is the price, due to incremental improvements in density, the Li-
ion batteries has seen a number of increases in price - making the cost the greatest stumbling block today.
Recently, the Li-ion Manufacturers Organization in its “Forecast 2013-2020” stated that cell level prices will
decrease to half of today’s cost by 2020, attributed to higher than expected demands from the Electric Vehicle
Industry, but there is a long way to go to reach the power density of fossil fuels. The more efficient Li-ion
variant today is the LiFePO4 Lithium Phosphate battery which has proven to give vessel a 50% increase in
available ampere hours, lower weight as well as an improved discharge (depletion down to 33% capacity vs.
Absorbed Glass Mat (AGM) battery with depletion down to only 70% of the battery capacity – the LiFePO4
Lithium Phosphate battery development greatly simplifies and stabilized onboard electrical systems.
Current energy storage research indicates that efforts other than Li-ion products are showing signs of progress.
Attracting much attention is the rumored Thorium Plasma Battery (ThPB) which no-one seems to have seen and
it appears to be cloaked in secrecy - involving a U.S. Government "gag order" and stories of several disappearing
scientists. A patent search revealed the existence of ThPB, but access to information has been blocked. The
ThPB is rumored to have specific density of more than 500Wh/kg – it would be revolutionary, if it is real.
Researchers at MIT have come up with an alternative system for generating electricity, which harnesses heat
and uses no metals or toxic materials:
Energy Density
Wh/Kg
10000
1000
100
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
SpecificEnergy(Wh/Kg)
Volumetric Energy Density (Wh/L)
High-pressure
Hydrogen (35 Mpa) CNG
20 Mpa)
Hydrogen
absorbing
Alloy (2wt%)
Ethanol
Gasoline
Bio-diesel
Diesel
Lithium-ion
Nickel metal hydride
Lead
Source: Toyota
Gaseous fuels
Liquid fuels
Batteries
LMB
ThB 500Wh/Kg.
LMB: Liquid Metal Battery –still under investigation
ThB: Thorium (Plasma) Battery - still under investigation
200Wh/Kg
50 100
200
500
Lead Acid Li-ion 200-2020 Liquid Metal ThB (Notional)
Battery Efficiency Development 2000 - 2020 (Wh/Kg)
The Carbon Nano-tube Battery is the newest approach that is based on a discovery that a wire made from
micro cylinders known as carbon nano-tubes can produce an electrical current when it is progressively heated
from one end to the other, when coated with a combustible material and then lit at one end - it burns like a
fuse. This discovery represented a previously unknown phenomenon. A recent experiment has proven
increased efficiency of the process at more than a thousand fold increase in output the device over batteries
on a pound for pound weight basis – this will place Carbon Nano-tube batteries in the same density ballpark
as the best batteries today. The MIT Team has claimed that carbon nono-tube battery could theoretically
challenge energy output by fossil fuels – revolutionary if it could be true. However, the researchers caution
that it could take several years to develop the concept into a commercial product.
The Planet Solar’s PV power field feeds power to its Li-ion batteries, consisting of 688 Li-ion cells making-up 3
battery packs placed in the outrigger pods, these batteries have a combined weight of 11ton with a capacity of
approx. 2,900Ah; which has demonstrated that the batteries can drive the vessel for approx. 48 hours while
waiting for the sun to again appear. During short periods when Planet Solar recorded 14 knots dash speed
under favorable sun and sea conditions - there was no excess power generated towards charging the
batteries, but at an average speed of 6-8 knots there are some recharging, but its discharge capacity was
limited, and not comparable to the more efficient LiFePO4 Lithium Phosphate battery available today.
Hybrid Solar Vessel using the new LiFePO4 batteries vs. AGM - comparisons:
Note: One can calculate that a 2009 half scale Planet Solar would need approx. 1,450 Ah (344 cells) to perform proportional storage
with Li-ion batteries at a weight of 5.5tons. Using the current LiFePO4 Lithium Phosphate battery system – on the half scale vessel will
have equal capacity with a battery bank weighing only 2.3 tons. The LiFePO4 batteries have reduction in volume and weight and have
6 times faster charge-up time than the older Li-ion batteries as well as a depletion capacity of 70% instead of the 2009 Li-ion batteries
at 30% - it suggests vast savings in the energy storage requirements, improved discharge performance and much less weight as well as
a substantial reduction in price. However, the way ahead is installation of Hydrogen Fuel Cells.
Case study: Marine energy storage system for an 80 foot sailing catamaran (similar challenge to the Hybrid
Solar-Wind Vessel), with a 2009 AGM power system that in 2015 was exchanged for LiFePO4 batteries which
has proven to give the subject vessel a 50% increase in available ampere hours (Ah), as well as an improved
discharge down to 33% capacity vs. AGM depletion which is reached at 70% of the battery capacity – an
evolution that greatly simplified and stabilized the electrical system.
Additional - Auxiliary Wind Power Augmentation
The Hybrid Solar-Wind Vessel is so called because the vessel concept proposes additional systems for power
generation, with combined output that will generate additional energy to increase the cruising speed and
improve charging of the vessel’s batteries to offset the drain on the energy Budget.
Type Battery Units Unit Ah System Ah Discharge % Net Ah
Efficiency
Approx Unit USD Relative
benefits
Weight
AGM 6 110 660 40 396 3,000E x 6 71% 100%
LiFePO4 4 400 1600 70 560 6,500 x 4 99+% 50%
The evolution of small wind turbines
The development of small wind turbines has undergone rapid change. New wind turbines can augment power
production during overcast days, from wind at sea that is nearly always in evidence. The addition of wind
generated power will ensure extended mobility and guarantee the full use of the electrical motors at all times,
and full support of the most critical equipment and appliances. This simple solution will generate electricity for
any emergency and ensure adequate hotel load at all times. Modern wind turbines today have the potential of
generating greater amount of power from ducted wind turbines showing improvements from 15kWh/day up to
25kWh/day and new vertical turbines can reach 35kWh/day. The power available from the wind varies with the
cube of the wind speed. If the wind speed doubles, the power of the wind power increases 8 times. One of the
effects of the “cube rule” is that a location that has an average wind speed compared with one that has wide
swings from low to high velocity will have more energy potential. This is because the occasional gusts pack a lot
of power in a short period of time. Of course, it is important that the occasional gusts come often enough to
keep up with the Hybrid Solar-Wind Vessel’s power needs.
The maximum efficiency of current wind turbines are 59%, traditional land-based small wind turbines with gears
and generators has only 33% efficiency. The new gearless ducted small generators have performance on open
water showing efficiency of 50+% at wind speed of 32kmh (9m/s) and have only 35db noise at 10 feet. New
vertical wind turbines have emerged with interesting results – small 4 feet diameter fixed deck mounted wind
turbines only 4 feet tall - have claimed efficiency of 60+%, these wind turbines are easier to place on a vessel and
have claims of generating nearly inaudible noise.
Alternate - Wind Power Augmentation for Long Transits
An additional power generation option for vessels up to 10,000 ton is developed by SkySail of Germany using a
super large towing kite that can be deployed by freighters on ocean crossing routes with favorable wind condition,
using kites in sizes up to 160m2
(1,722SF), at a total system weight of 900kg can be remotely operated from the
ship’s bridge. The SkySail system is intended to facilitate conservation of fossil fuel for vessels traveling at 8-10
knots during long transits - in wind of 25 knots (10.8m/s) with the Kite at an altitude 100 - 300 meter (328 - 984
feet), will give a 10,000 ton freighter fuel saving at today’s bunker oil price of approximately $1,800 per day .
An 80 foot Hybrid Solar-Wind Vessel can use a 40m2
(431SF) SkySail systems with the
kite weighing only 9kg. The kite is launched out a forecastle bench with a small hydraulic mast deployed and
controlled from the steering site. The kite has a control system fitted with electronics that measures air speed
and wind direction aloft allowing for adjustments during operations. When deployed at altitudes of 100 to 200
meter (328 to 656 feet) the kite catches the stronger and steadier airflow aloft – the wind is 25% stronger than
on the surface. This size kite has energy saving equivalent to 400kW. The SkySail’s control system will steer the
airfoil over a 60+/- degrees arc pulling a vessel forward. The kite generates five times more power per square
meter than a conventional sail.
The launch mechanism uses a short telescopic mast for hoisting the 40m2
Kite (it takes 5 minutes to launch
and 10 minutes to retrieve and pack). The operation of the equipment when aloft is completely automatic,
requiring human intervention only for packing and storing the towing Kite. The system is relatively
inexpensive, with stats indicating 35% average fuel savings (on certain routes the fuel savings have reach 50%
per day). For the Hybrid Solar-Wind Vessel the SkySail will place less demand on the electric consumption for
motive power and also preserve the power in the batteries. The SkySail Kite is particularly cost effective for
longer transits. The economics of the SkySail shows an 18 to 24 month repayment schedule by continuous use
and thereafter a life-long relief from transit energy cost.
Hybrid Solar-Wind Vessel Performance vs. Cost Data
The size of the energy field has an over-riding impact on the vessel design, size and cost. So far vessels have
only been constructed with PV solar panels, but in the future HCPV solar fields can produce more viable
transit performance which is based the difference in efficiency between the PV of 2009 and the forecasted
efficiency of HCPV that by 2015 - that will exceed 50% efficiency (updated from the initial 2014Q3 text):
HCPV products today have an uninstalled module cost of $2.95Wp, (49.2% more expensive than the 2009 PV
panels used on Planet Solar), but with cell output of 42% DC HCPV is nearly double the efficiency of c-Si cells;
the HCPV shows an increase in output of 29.4%, by adding the latest 2-Axis tracking the solar field achieves
improvements up to 37.7%, compared with best PV reaching its final output limited in 2010 with cell efficiency
of only 23.5%. Adjusting for size of energy field and output levels the HCPV will be approx. 10% less costly,
since the energy field’s physical size will be much smaller. The prices listed are for the modules only and it
does not consider engineering and installation. References to DC, AC, 1-Axis and 2-Axis tracking are based on
the assumptions in the table above. DC can be used without inverters hence giving a higher energy output for
the equipment that can use DC directly - which adds 15-20% in energy savings. The NREL forecast for 2020
lists improvement in cell output projected to reach 50% (system 35.0%) along with a 5% improvement in 2-
Axis tracking is projects increase total efficiency to 47.3%.
The Hybrid Solar-Wind Vessel with a PowerPack of 1,760SF solar energy field generating an average speed of
10-11 knots compared with Planet Solar at 5 knots based on its 2014 upgraded 6,295SF PV solar field. Three
years of solar field performance improvements since Planet Solar was launched have now made it possible to
consider reasonable transit speed and perpetual mobility along with sustainment on water at zero fuel cost for
vessels between 80 and 200 feet and a substantial reduction in fossil fuels consumption (<50-60%) for vessels
between 200 to 500 feet. Vessels of less than 80 feet will also have reduction in fossil fuel consumption, but it
will be limited due to the smaller available deck space for installation of a HCPV energy field.
New Micro Grid and Electric Motor Technology
The newly developed DC micro-grid and variable speed DC electric motor system now being introduced on a
4,000 gt Platform Supply Vessel (PSV) has demonstrated great improved in power requirements. The micro-
grid combines the onboard DC current for improved operation using less electric power. In addition to saving
electric energy it also reduces cost of running an emergency generator, if and when the electric system for any
reason cannot feed electricity from solar production or batteries in order to run the electric motors, a
generator will kick-in bypassing the batteries until solar and/or wind power system power generation can be
restored. Such emergency use of a generator provides an economical back-up for any size HSWV, this system
Type Cell DC Array DC System AC 1-Axis
Tracking DC
2-Axis
Tracking DC
SERC - PV 1992 12% 10.8% 9.2% N/A N/A
First Solar - PV 2007 15% 13.5% 11.6% N/A N/A
Sun Power PV - 2009 23.5% 21.2% 18.1% N/A N/A
Sun Power PV - 2014 25.0% 22.5% 19.3% N/A N/A
Amonix CPV - 2012 43.9% 39.5% 33.8% 47.4% 53.3%
Siemens HCPV -2015 42.0% 37.8% 32.3% 45.4% 51.0%
NREL CPV- 2020 Estimate 50.0% 45.0% 38.5% 54.0% 60.8%
is in and by itself a great first step in the introduction of the PowerPack® for fossil fuel dependent vessels. This
electric drive system is a “plug and play” solution in achieving near fuel independence. The PSV now under
construction in Norway will be the first ship to mount this DC micro-grid with variable speed DC motors giving
the onboard electric system a weight reduction of 25% and a 15-20% fossil fuel saving.
Conclusion
The PowerPack® system will provide freedom from fossil fuel for many types of vessels. As HCPV technology is
still evolving and with even higher efficiency possible and improved tracking from 30% to 35% by 2015 will result
in system efficiency improvement of over 60%. In the future Li-ion batteries could be replaced by a stack of fuel
cells - it will also contribute to improved endurance. By augmenting vessels with small wind generator(s) - that
will provide additional power for emergencies and reducing Hotel Load dependency on the limited battery
capacity. In the event of ocean passages a SkySail will substantially reduce the solar power requirement for
mobility by an average of 35%. New computerized management systems will integrate all energy collection into
a complete overarching system that will have a downward cascading impact in reduction of power for mobility
and sustainment. Modern software exists to more effectively manage the distribution of energy. For the
foreseeable future vessels between 80 and 200 feet will have the potential to be totally independent of fossil
fuel in perpetuity. Theoretical proof now exist for both fuel saving and capital cost reduction which can result in a
practical vessel designs that will benefit owners’ operating cost, in a no-noise environment without fuel smell
and at the same time lessen impact on the environment by providing carbon free travel.
For more information you can view a comprehensive PowerPoint slide presentation on the SlideShare
internet site or additional information on the Company Blog http://www.hja-solutions.simplesite.com
Milestone Hybrid Solar Designs

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16 7 hsvw nl#46 c

  • 1. HJ&A Newsletter Issue #36, 2014Q4 (Updated 2016Q2) The Life Cycle Way explores Energy, Transportation, Aerospace & Defense (A&D) issues and solutions that impact Performance and Life Cycle Costs. Much of our research has been focused on cost drivers that have the greatest impact on the Life Cycle costs of which energy is undoubtedly the most significant. There is unanimous agreement that fossil fuel over the last decade has most affected transportation costs - hence our preoccupation have been with new technologies that can unshackle the ties to oil and get us out of fossil fuel bondage. Over the last decade we have addressed generic growth in performance of aircraft mostly with focus on Specific Fuel Consumption (SFC) improvements. Between 2005 and 2014 SFC developments are claiming15-20% improvement, but this performance has lost ground to increases in the cost of jet fuel that has increased by 30+% during the same period (NL#10, 17, 25, 26, 29, 32p, 33p). We have explored exotic solutions such as hybrid nuclear powered commercial aircraft both in terms of new technology and potentially vast reduction in fuel cost (NL#32p, 33p, 34a). We have analyzed electric flight with solar and batteries addressing energy issues of Specific Density (Wh/Kg) and Volumetric Density (Wh/L) for improvements in energy storage (NL#26). We have investigated use of electric propulsion for naval ships in connection with the introduction of the “all electric” fuel cell powered destroyer USS DDG- 1000 Zumwalt that started its sea trails in December 2015, we have explored electric performance for improvement impact on mission costs(NL#28), and Hybrid Electric Ion Thruster for space travel (NL#41). In this issue we are diverting somewhat from our normal format, in order to look in detail at what it will take achieve practical speed on water by the use of only solar and wind power and solar hydrogen power. With energy impacting all aspect of technology developments, and especially transportation - we are looking for innovations to meet the design challenges, development and manufacturing of all powered systems (transportation consumes 70% of all oil). In this issue of The Life Cycle Way, we are attempting to demonstrate how to travel at practical speeds on water without fossil fuel by deploying new concepts in motive power for vessels in the 80 x 200 feet size class - developments that can impact commercial, government and military activities alike. The article summarizes the findings of a three year Study: Perpetual Mobility and Sustainment on Water – Net Zero Energy Cost No Longer a Panacea – the text compares Solar PV Vessel , Hybrid Solar HCPV Vessel and Hybrid Solar Hydrogen Vessel. (This article appeared on HJA Solutions’ blog in 2015Q1 and received 20,000+ hits in 30 days). Email: henning@hjaSolutions.com, Contact: Henning Jacobsen: (514) 214-4245, Blog at http://www.hja-solutions.simplesite.com
  • 2. Perpetual Mobility and Sustainment on Water – Net Zero Energy Cost No Longer a Panacea INTRO With exception of the two Great Wars the cost of oil was a great deal until the Yon Kippur War in 1956 and the various Middle East wars that followed, with the OPEC cartel taking advantage of any and all political instability in the Middle East to increase the cost of oil to meet their nations’ emerging social costs, which has been seen as nothing short of holding the world’s economies hostage. Most analysts have stated that the fuel prices will in the long run grow substantially as less conventional oil can be produced and demand throughout the world will continue to outpace production even with the advent of shale oil from fracking – which incidentally is oil of less quality, is harder to extract, limited in quantity and more expensive to produce, a situation that signals substantial price increases over the next decade, even if it is hard to understand with the very low oil prices in 2014-15. It is inevitable that the growth in oil prices will hold mankind in bondage - until a disruptive technology can be found. Could solar electric energy be the solution? In September of 2009 Planet Solar became the first Photovoltaic (PV) solar only powered vessel to circumnavigate the planet, to prove the feasibility of solar generated electricity as a source to move vessels in perpetuity - eliminating fuel cost. In the period between 9/2009 and 2011/2 HJA Solutions studied the performance of Planet Solar in order to identify and find improvements for a next generation vessel design for perpetual travel on water at practical speeds both for commercial vessels and pleasure boats. During Planet Solar’s two year circumnavigation, we had a dialogue with Dr. Pascal Goulpié, the science member of the Planet Solar team, who provided helpful information on the technical aspect and the key issues of the circumnavigation. This information has greatly aided our Study by providing benchmarking data needed to identify and quantify new technology improvements that can be integrated into a next generation Hybrid Solar/Wind Vessel (HSCPV/W). This article presents the key findings from our Study.
  • 3. HJA Solutions objective has been to determine to what extent Planet Solar’s around the world trip signals a way forward in determining what is realistic and practical in electric propulsion for future vessels. Planet Solar’s circumnavigation took place with frequent stops in many cities around the world to promote solar motive power. The intermittent stops along the way have made it difficult to establish the true cruising speed of Planet Solar. The most common speed during sunny calm days was 6-8 knots with short sprints up to 14 knots having been recorded (1h in duration). At times when the sun was absent Planet Solar travelled aided by battery capacity for up to 48 hours. By studying the Planet Solar log, it appears that the overall average underway speed throughout the circumnavigation (40,000km/26,400 miles) was only 3-4 knots, an observation that may show that Planet Solar is not economical for commercial transit based on the use of 2009 PV technology. In addition, the $20+ million price tag for the vessel shows that the concept has a long way to go to reached economical viability - when amortized against the savings in cost of fossil fuel. Planet Solar’s PV technology reached cell efficiency of 25% DC in the 2014 upgrade; it is seen as the limit for mono-crystalline silicon (c-Si) for further growth. For the purpose of our Study, Planet Solar has been an excellent platform for benchmarking improvements in solar technology as well as sustainment systems, battery developments, power management and vessel design - all developments required for a Next Generation practical vessel for perpetual travel at reasonable speeds and at zero fuel cost. Past Power Generating Ideas Magazines like Popular Science and Popular Mechanics have since the 1950s frequently displayed solar, battery and wind technology solutions on its pages, but with the low cost of oil not much happen until the first oil embargo in 1973. It took until the 1990s before we could see renewable energy alternatives of a practical nature, but at very high costs. In early 2006 we saw proliferation of solar and wind generated power accompanied by rapid cost reduction making renewable technologies a real contender in several energy fields. Most developments were for stationary utility use, but there have been some mobility experiments prior to Planet Solar, the most noteworthy was the Sun21, a 40 foot catamaran with a PV solar panel roof that crossed the Atlantic in 2007, but not until 2009 and the advent of Planet Solar did we see a full-fledged scientific expedition setting out to prove that solar powered vessel could be used for ocean crossings.
  • 4. The Turanor - Planet Solar Swiss engineer Raphael Domjan had long dreamt of circumnavigating the planet without the use of internal combustion engines, his dream was realized during 566 days between 2009/9 and 2012/2 when he circled the planet on a 102 foot long x 49 foot wide catamaran weighing 95tons with an upper PV solar panel deck area of 5,059SF, plus extendable flaps and wings that when deployed added another 780SF - making the total solar field 5,839SF. The flaps and wings appear to have been an after-thought to ensure that more power could be available in an emergency. The topside solar surface was covered with 38,000 PV solar cells with a total nameplate of 93.5kW peak(p) power capacity, producing electricity during times of the day when solar power production occurs at equator average 7-8 hours during the summer months, and in the temperate zone at 5-6 hours – both conservative estimates. 0.9 1.6 2.6 4.0 4.9 5.2 5.4 4.6 3.3 2.0 1.1 0.7 1.1 1.9 3.1 4.7 5.8 6.1 6.3 5.4 3.9 2.4 1.3 0.8 1.2 2.3 3.6 5.5 6.8 7.2 7.4 6.4 4.6 2.8 1.6 1.0 1.5 2.7 4.3 6.5 8.1 8.5 8.8 7.6 5.5 3.3 1.8 1.2 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 60˚ up 40˚-60˚ 20˚-40˚ 0˚ - 20˚ The Solar energy is free but it is intermittent with few sunshine hours varying by the latitude and ultimately depending on energy storage for continues available Load. Solar Fuel: Annual Average Sunshine Hours Monthly by Latitude
  • 5. The Planet Solar’s energy field output is achieved by the use of mono-crystalline silicon (c-Si) solar panels that in 2009 had efficiency of 23.5% DC for Cell, 21.2% DC for Array and 18.1% AC for System (Array is used interchangeably with panel and module); SunPower’s c-Si was the highest efficiency PV production panel in the industry at the time. The PV panels, in addition to providing Motive Power, also had to provide the onboard Hotel Load a requirement that varies with the size of vessels, number of crew and the level of comfort desired (ranging between 20kWh and 60kWh daily for vessels between 80 and 200 feet). The Planet Solar can achieve dash speed powered by four 30kW electric motors (two in each of the two outriggers) while two 10kW motors are used for normal cruising (one in each of the two outriggers). The adjustment of power from one motor to the other was used to steer the vessel which eliminated the need for a rudder (the engine steering system suffered a breakdown in the Pacific Ocean in 2012 – and during the 2013 upgrade a rudder was added). Depending on the status of the battery charge, power is apportioned between electric motors and the hotel load. By down selecting to the two 10kWp motors and deferring most onboard utility power consumption – it will allow the vessel to extent its non-solar travel time until the sun emerges again. To enhance the effective use of power, the design chosen was that of a catamaran (1-2 knots speed improvement over a conventional hull), due to the need to have a large solar field on the top deck (5,839SF) – it allowed space for living quarters for a crew of eight below the top deck. To maximize the speed of the vessel the New Zealand nautical designer Craig Loomes created a design with two outrigger hulls that were wave- piecing to penetrate the surface in order to reduce resistance drag and improve overall power efficiency. The
  • 6. designer also selected two five-bladed 6.7-foot diameter controllable pitch surface piercing carbon fiber propellers mounted at the aft end of the two outrigger pods - a drive system that has proven to be very effective for multi-hull vessels. Each surface piercing propeller is driven by two pair of brushless synchronous electric motors, which is a cross between AC induction and DC motors. The rotating parts of the motors are made from powerful permanent magnets with stationary field coils that work like three-phase AC motors. The DC from the batteries is inverted to AC at a frequency that varies according to the combinations of motor and hotel load. By alternating between the two 10kW motors and the four 30kW motors, the system converts the pulses of DC that are delivered to the field coil at exactly the right time to produce the speed and torque required for the propellers to run at optimum performance - allowing for travel distance of up to 125 miles (200km) per day. To achieve the most efficient use of power from the solar field, Planet Solar has developed a proprietary “Ten Step Computer Device”, that manages the flow of power, together with an off-the-shelf software program called the Maximum Power Tracker which allows for continuous system monitoring, dynamically adjusting consumption to achieve the best combination of extracted power for the transit operation of the vessel while Planet Solar perpetually chased the sun around the planet. Lessons learned from Planet Solar To voyage at practical speeds over long distances for a future Planet Solar Spin-off will need some improvement. Theoretically, under perfectly calm conditions the solar only Planet Solar could travel at 6-8 knots. However, due to weather conditions, navigations errors, days without sun and occasional break downs - the average speed was calculated to be only 3-4 knots – speed that does not meet commercial requirements. The size of the Planet Solar energy field was initially considered adequate to deliver sun power production of between 468kWh and 561kWh per day (Planet Solar best day of energy production was in the Mediterranean in the summer with 623kWh of energy generated over an eight hour period). During the 2009-2012 circumnavigation it became clear to the Planet Solar Team that the power generation had been under-estimated, leaving the vessel short of adequate kWh, as evidenced by the 2013 Planet Solar upgrade, in preparation for its new mission as a Science Platform to study the Gulf Stream by Woods Hole Ocean Research organization. The 2013 upgrade saw the top deck increase in size to become 5,515SF plus 780SF of flaps and wings, totaling 6,295SF (resulting in an increase in the energy field size of 7.2%), which translated into an increase in installed power from 93.5kWp to approximately 100kWp. This improvement was reported to have increased the average speed from 3.5 knots to 5 knots, an increase that only marginally improved Planet Solar’s performance. However, this is possibly the best that can be achieved by Planet Solar due to the physical size limitation of the top deck. With c-Si products having reached their maximum design efficiency of 25% cell DC. We chose to study the High Concentrating Photovoltaic (HCPV) with cell efficiency of 43.5% in 2014, it clearly shows that HCPV is superior technology for motive power use in order to achieve ” fuel free” travel for vessels between 80-200 feet.
  • 7. Hybrid Solar-Wind Vessel Targeted Technologies The HJA Solutions’ Study concluded that a PowerPack® integrated with renewable energy elements could make a notional 90 x 24 foot Hybrid Solar-Wind Vessel with 100kW HCPV solar field (80 x 22 foot), would make the HSWV totally independent of fossil fuel. Our major challenge with the Study has been to identify elements that can improve performance - with focus on more efficient solar modules generating electricity beyond the level of the 2009 c-Si arrays used by Planet Solar. A secondary objective was finding improvements in energy storage from Batteries and/or other energy storage systems. Although, not finding a revolution in battery technology, the developments over the last few years have resulted in batteries with 50% higher Ampere hours (Ah) and a improved battery depletion rate down to 30% of the battery capacity (2009 Li-ion depletion rate reach down to only70% of the battery capacity). To accompany advances in energy generation and storage, new computer control systems and software have emerged that will make integration of multiple energy sources vastly more capable compared with currently marketed computer software. Finally, we set out to find ways to get the price lower for all the system elements, to facilitate more reasonable offers. Since to 2009 the cost PV have come down by approx. 40% and though HCPV is more expensive on a per square foot basis, the solar field is 56% smaller, the Li-ion batteries has also seen price reduction, but more important the Ampere hours has increased by 50% and reduction in depletion rate is 40% improved which has resulted in batteries being 50% lighter. This situation has benefited our energy budget that made it possible to determine successful system findings. Hybrid Solar/Wind with 80’x 22’ PowerPack® distribu ted Distributed
  • 8. Hybrid Solar-Wind Vessel – Power Generation The 2013 National Renewable Energy Laboratory (NREL) chart above indicates that Sun Power’s c-Si in 2009 had efficiency in the middle of the chart with Cell efficiency of 23.5% DC, Array efficiency of 21.2% DC and System efficiency of 18.1% AC. The new CPV developments lie above the line, most reflect prototype cells not yet in production, but some CPV products have become manufacturing read. In August 2013, Amonix announced it had achieved 35.9% Cell efficiency a world record that was rated by NREL under a concentrator standard test conditions (CSTC). Amonix was primarily looking to win stationary electric generation contracts, but found it difficult to gain acceptance despite their higher CPV output when competing against the cheaper thin film solar products. Despite Amonix very promising results the Company seized to exist in June 2014, the assets of Amonix were acquired by Arzon Solar for the purpose of continuing development of CPV technology and products. The price gap has since diminished and for motive use with much smaller solar fields the price was and is - no problem. In 2015 Siemens was declared as the current world record holder in HCPV (Higher Concentrating PV - the new name for CPV). Initially, Siemens claimed 43.5% cell efficiency DC and an array efficiency of 32.9% DC, but subsequent it was reported that the Cell efficiency was only 42% DC and Array efficiency at 37.8% DC and with System efficiency at 32.3% AC. In the last couple of years we have seen new a unique “sun tracking plate” that follows the trajectory of the sun across the sky while GPS and a Directional tracker that keeps the cells pointing at the sun at all times in a way that generates increased power output (1-Axis tracker for changes in elevation, increases power by 25% and a 2-Axis tracker increases output by 35%. NREL forecasts that cell efficiency will reach 50% by 2020, which will provide over double the efficiency compared with the SunPower 2009 c-Si panels. The application of HCPV is no longer an issue of cell output, but rather an engineering challenge, one that can more easily be solved than developing new solar cell technology with higher output.
  • 9. The HCPV 2-Axis Solar Power System The HJA Solutions Study aimed to validate a HCPV demonstrator with hydraulic tracking modules – making certain that the engineering and power generation targets could be met. Work was conducted on a scale model demonstrator. The findings indicated that the notional HSWV will have sufficient power measured against the calculated consumption. The reduction in size and weight will have a downward cascading effect on all aspects of power consumption – far beyond the sum of linear elements reduction. The notional 90 x 24 foot HSWV prototype has been calculated to require only two banks of modules for approximately 1,760 SF (56% smaller energy field than that of Planet Solar with same approx 75kW capacity); along with other energy saving concepts the HSWV will be cruising at an average of 10-11 knots continuously. The HCPV system will be hidden from view with the 2-Axis tracking unit located on the top deck in a casement that is 12 inches deep - deep enough to accommodate the unimpeded movement of the tracking device. The two banks of five HCPVs will appear flushed with the top deck and be covered by a clear optical quality glass to prevent water spray and humidity intrusion (allowing 95% of sunlight through). The HCPV field and the 2-Axis sun tracking mechanism will create an energy field that is 56% smaller than a PV equivalent, when augmented by two auxiliary wind turbines that are sufficient to generate the required energy output for the Hotel Load (see separate wind turbine section – below). Also, facilitating the HSWV’s Engineering Unit - 2-Axis Prototype of HCPV ModelEmbedded HCPV: 5 units x 2 banks of 1,760SF
  • 10. power budget is an increase in use of DC direct current, resulting in less conversion from DC to AC for most onboard equipment. By using DC wherever possible for appliances like LED Lighting, Air Conditioning, Refrigerator, Induction Cooker and LED TV – it will alleviate much of the need for conversion to AC which otherwise will carry a loss between panel and system of approx. 10-15%. The use of DC wherever possible will ensure that power for higher speed can be obtained, and/or facilitate increased battery charging for more available power reserves, and eliminating periods when power for the hotel load has to be conserved to the detriment of comfortable onboard living. Heat Pipe/Pump/Cold Sink to off-set Power for Heating /Cooling Onboard Capturing the heat generated by the HCPV can be channeled to the HAVAC system reducing the demand on the Hotel Load by approx. 40% and the conversion of heat from the heat source to a Cold Sink will generate 3.7 kWh per hour that can supplement battery charge-up. The HSWV HCPV solar field uses a Fresnel lens at 300-1000x magnification of sunlight focused on the HCPV cells which generate substantial amounts of heat that can be pumped out of the HCPV casement unit into a short heat pipe. The high heat produced by the HCPV field is unique among solar production systems and provides the opportunity to use this phenomenon to heat and cool the vessel and at the same time substantially reduce the energy required to meet the Hotel Load requirement. The only practical limit to the amount of heat transfer is the speed with which the gas inside the circular heat pipe can be condensed to liquid at the cold end. This process operates during times when HCPV solar production takes place, when the sun is absent the heating/cooling need to be augmented by battery power. Since heating and cooling represent the highest Hotel Load use of onboard energy - any amount of heating and cooling on sunny day will result in less use of stored battery power, allowing for a greater amount of kWh to be available for mobility of the vessel. This energy element is one that decreases the need for stored power - compared with the other system elements that by design are increasing kWh production.
  • 11. Near Term Battery Energy Storage The accelerated developments in Energy Storage are focused on eight technologies: batteries, hydrogen fuel cells, compressed air, flywheels, super conducting magnetic energy, thermal energy, ultra-capacitors, isentropic storage – these technologies will compete head-to-head, but size and weight will determine specific systems suitability. In the marine environment today there is little tangible progress in battery systems except for Lithium Ion (Li-ion) batteries has improved from density from 75-135Wh/kg which are showing substantial benefits over the second choice Nickel-metal-hydride (NiMH) batteries at 50. The drawback with Li-ion so far has been overheating particularly onboard aircraft, and in cars, but no overheating has been reported in the marine environment. The second drawback is the price, due to incremental improvements in density, the Li- ion batteries has seen a number of increases in price - making the cost the greatest stumbling block today. Recently, the Li-ion Manufacturers Organization in its “Forecast 2013-2020” stated that cell level prices will decrease to half of today’s cost by 2020, attributed to higher than expected demands from the Electric Vehicle Industry, but there is a long way to go to reach the power density of fossil fuels. The more efficient Li-ion variant today is the LiFePO4 Lithium Phosphate battery which has proven to give vessel a 50% increase in available ampere hours, lower weight as well as an improved discharge (depletion down to 33% capacity vs. Absorbed Glass Mat (AGM) battery with depletion down to only 70% of the battery capacity – the LiFePO4 Lithium Phosphate battery development greatly simplifies and stabilized onboard electrical systems. Current energy storage research indicates that efforts other than Li-ion products are showing signs of progress. Attracting much attention is the rumored Thorium Plasma Battery (ThPB) which no-one seems to have seen and it appears to be cloaked in secrecy - involving a U.S. Government "gag order" and stories of several disappearing scientists. A patent search revealed the existence of ThPB, but access to information has been blocked. The ThPB is rumored to have specific density of more than 500Wh/kg – it would be revolutionary, if it is real. Researchers at MIT have come up with an alternative system for generating electricity, which harnesses heat and uses no metals or toxic materials: Energy Density Wh/Kg 10000 1000 100 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 SpecificEnergy(Wh/Kg) Volumetric Energy Density (Wh/L) High-pressure Hydrogen (35 Mpa) CNG 20 Mpa) Hydrogen absorbing Alloy (2wt%) Ethanol Gasoline Bio-diesel Diesel Lithium-ion Nickel metal hydride Lead Source: Toyota Gaseous fuels Liquid fuels Batteries LMB ThB 500Wh/Kg. LMB: Liquid Metal Battery –still under investigation ThB: Thorium (Plasma) Battery - still under investigation 200Wh/Kg 50 100 200 500 Lead Acid Li-ion 200-2020 Liquid Metal ThB (Notional) Battery Efficiency Development 2000 - 2020 (Wh/Kg)
  • 12. The Carbon Nano-tube Battery is the newest approach that is based on a discovery that a wire made from micro cylinders known as carbon nano-tubes can produce an electrical current when it is progressively heated from one end to the other, when coated with a combustible material and then lit at one end - it burns like a fuse. This discovery represented a previously unknown phenomenon. A recent experiment has proven increased efficiency of the process at more than a thousand fold increase in output the device over batteries on a pound for pound weight basis – this will place Carbon Nano-tube batteries in the same density ballpark as the best batteries today. The MIT Team has claimed that carbon nono-tube battery could theoretically challenge energy output by fossil fuels – revolutionary if it could be true. However, the researchers caution that it could take several years to develop the concept into a commercial product. The Planet Solar’s PV power field feeds power to its Li-ion batteries, consisting of 688 Li-ion cells making-up 3 battery packs placed in the outrigger pods, these batteries have a combined weight of 11ton with a capacity of approx. 2,900Ah; which has demonstrated that the batteries can drive the vessel for approx. 48 hours while waiting for the sun to again appear. During short periods when Planet Solar recorded 14 knots dash speed under favorable sun and sea conditions - there was no excess power generated towards charging the batteries, but at an average speed of 6-8 knots there are some recharging, but its discharge capacity was limited, and not comparable to the more efficient LiFePO4 Lithium Phosphate battery available today. Hybrid Solar Vessel using the new LiFePO4 batteries vs. AGM - comparisons: Note: One can calculate that a 2009 half scale Planet Solar would need approx. 1,450 Ah (344 cells) to perform proportional storage with Li-ion batteries at a weight of 5.5tons. Using the current LiFePO4 Lithium Phosphate battery system – on the half scale vessel will have equal capacity with a battery bank weighing only 2.3 tons. The LiFePO4 batteries have reduction in volume and weight and have 6 times faster charge-up time than the older Li-ion batteries as well as a depletion capacity of 70% instead of the 2009 Li-ion batteries at 30% - it suggests vast savings in the energy storage requirements, improved discharge performance and much less weight as well as a substantial reduction in price. However, the way ahead is installation of Hydrogen Fuel Cells. Case study: Marine energy storage system for an 80 foot sailing catamaran (similar challenge to the Hybrid Solar-Wind Vessel), with a 2009 AGM power system that in 2015 was exchanged for LiFePO4 batteries which has proven to give the subject vessel a 50% increase in available ampere hours (Ah), as well as an improved discharge down to 33% capacity vs. AGM depletion which is reached at 70% of the battery capacity – an evolution that greatly simplified and stabilized the electrical system. Additional - Auxiliary Wind Power Augmentation The Hybrid Solar-Wind Vessel is so called because the vessel concept proposes additional systems for power generation, with combined output that will generate additional energy to increase the cruising speed and improve charging of the vessel’s batteries to offset the drain on the energy Budget. Type Battery Units Unit Ah System Ah Discharge % Net Ah Efficiency Approx Unit USD Relative benefits Weight AGM 6 110 660 40 396 3,000E x 6 71% 100% LiFePO4 4 400 1600 70 560 6,500 x 4 99+% 50%
  • 13. The evolution of small wind turbines The development of small wind turbines has undergone rapid change. New wind turbines can augment power production during overcast days, from wind at sea that is nearly always in evidence. The addition of wind generated power will ensure extended mobility and guarantee the full use of the electrical motors at all times, and full support of the most critical equipment and appliances. This simple solution will generate electricity for any emergency and ensure adequate hotel load at all times. Modern wind turbines today have the potential of generating greater amount of power from ducted wind turbines showing improvements from 15kWh/day up to 25kWh/day and new vertical turbines can reach 35kWh/day. The power available from the wind varies with the cube of the wind speed. If the wind speed doubles, the power of the wind power increases 8 times. One of the effects of the “cube rule” is that a location that has an average wind speed compared with one that has wide swings from low to high velocity will have more energy potential. This is because the occasional gusts pack a lot of power in a short period of time. Of course, it is important that the occasional gusts come often enough to keep up with the Hybrid Solar-Wind Vessel’s power needs. The maximum efficiency of current wind turbines are 59%, traditional land-based small wind turbines with gears and generators has only 33% efficiency. The new gearless ducted small generators have performance on open water showing efficiency of 50+% at wind speed of 32kmh (9m/s) and have only 35db noise at 10 feet. New vertical wind turbines have emerged with interesting results – small 4 feet diameter fixed deck mounted wind turbines only 4 feet tall - have claimed efficiency of 60+%, these wind turbines are easier to place on a vessel and have claims of generating nearly inaudible noise. Alternate - Wind Power Augmentation for Long Transits An additional power generation option for vessels up to 10,000 ton is developed by SkySail of Germany using a super large towing kite that can be deployed by freighters on ocean crossing routes with favorable wind condition, using kites in sizes up to 160m2 (1,722SF), at a total system weight of 900kg can be remotely operated from the ship’s bridge. The SkySail system is intended to facilitate conservation of fossil fuel for vessels traveling at 8-10
  • 14. knots during long transits - in wind of 25 knots (10.8m/s) with the Kite at an altitude 100 - 300 meter (328 - 984 feet), will give a 10,000 ton freighter fuel saving at today’s bunker oil price of approximately $1,800 per day . An 80 foot Hybrid Solar-Wind Vessel can use a 40m2 (431SF) SkySail systems with the kite weighing only 9kg. The kite is launched out a forecastle bench with a small hydraulic mast deployed and controlled from the steering site. The kite has a control system fitted with electronics that measures air speed and wind direction aloft allowing for adjustments during operations. When deployed at altitudes of 100 to 200 meter (328 to 656 feet) the kite catches the stronger and steadier airflow aloft – the wind is 25% stronger than on the surface. This size kite has energy saving equivalent to 400kW. The SkySail’s control system will steer the airfoil over a 60+/- degrees arc pulling a vessel forward. The kite generates five times more power per square meter than a conventional sail. The launch mechanism uses a short telescopic mast for hoisting the 40m2 Kite (it takes 5 minutes to launch and 10 minutes to retrieve and pack). The operation of the equipment when aloft is completely automatic, requiring human intervention only for packing and storing the towing Kite. The system is relatively inexpensive, with stats indicating 35% average fuel savings (on certain routes the fuel savings have reach 50% per day). For the Hybrid Solar-Wind Vessel the SkySail will place less demand on the electric consumption for motive power and also preserve the power in the batteries. The SkySail Kite is particularly cost effective for longer transits. The economics of the SkySail shows an 18 to 24 month repayment schedule by continuous use and thereafter a life-long relief from transit energy cost. Hybrid Solar-Wind Vessel Performance vs. Cost Data The size of the energy field has an over-riding impact on the vessel design, size and cost. So far vessels have only been constructed with PV solar panels, but in the future HCPV solar fields can produce more viable transit performance which is based the difference in efficiency between the PV of 2009 and the forecasted efficiency of HCPV that by 2015 - that will exceed 50% efficiency (updated from the initial 2014Q3 text):
  • 15. HCPV products today have an uninstalled module cost of $2.95Wp, (49.2% more expensive than the 2009 PV panels used on Planet Solar), but with cell output of 42% DC HCPV is nearly double the efficiency of c-Si cells; the HCPV shows an increase in output of 29.4%, by adding the latest 2-Axis tracking the solar field achieves improvements up to 37.7%, compared with best PV reaching its final output limited in 2010 with cell efficiency of only 23.5%. Adjusting for size of energy field and output levels the HCPV will be approx. 10% less costly, since the energy field’s physical size will be much smaller. The prices listed are for the modules only and it does not consider engineering and installation. References to DC, AC, 1-Axis and 2-Axis tracking are based on the assumptions in the table above. DC can be used without inverters hence giving a higher energy output for the equipment that can use DC directly - which adds 15-20% in energy savings. The NREL forecast for 2020 lists improvement in cell output projected to reach 50% (system 35.0%) along with a 5% improvement in 2- Axis tracking is projects increase total efficiency to 47.3%. The Hybrid Solar-Wind Vessel with a PowerPack of 1,760SF solar energy field generating an average speed of 10-11 knots compared with Planet Solar at 5 knots based on its 2014 upgraded 6,295SF PV solar field. Three years of solar field performance improvements since Planet Solar was launched have now made it possible to consider reasonable transit speed and perpetual mobility along with sustainment on water at zero fuel cost for vessels between 80 and 200 feet and a substantial reduction in fossil fuels consumption (<50-60%) for vessels between 200 to 500 feet. Vessels of less than 80 feet will also have reduction in fossil fuel consumption, but it will be limited due to the smaller available deck space for installation of a HCPV energy field. New Micro Grid and Electric Motor Technology The newly developed DC micro-grid and variable speed DC electric motor system now being introduced on a 4,000 gt Platform Supply Vessel (PSV) has demonstrated great improved in power requirements. The micro- grid combines the onboard DC current for improved operation using less electric power. In addition to saving electric energy it also reduces cost of running an emergency generator, if and when the electric system for any reason cannot feed electricity from solar production or batteries in order to run the electric motors, a generator will kick-in bypassing the batteries until solar and/or wind power system power generation can be restored. Such emergency use of a generator provides an economical back-up for any size HSWV, this system Type Cell DC Array DC System AC 1-Axis Tracking DC 2-Axis Tracking DC SERC - PV 1992 12% 10.8% 9.2% N/A N/A First Solar - PV 2007 15% 13.5% 11.6% N/A N/A Sun Power PV - 2009 23.5% 21.2% 18.1% N/A N/A Sun Power PV - 2014 25.0% 22.5% 19.3% N/A N/A Amonix CPV - 2012 43.9% 39.5% 33.8% 47.4% 53.3% Siemens HCPV -2015 42.0% 37.8% 32.3% 45.4% 51.0% NREL CPV- 2020 Estimate 50.0% 45.0% 38.5% 54.0% 60.8%
  • 16. is in and by itself a great first step in the introduction of the PowerPack® for fossil fuel dependent vessels. This electric drive system is a “plug and play” solution in achieving near fuel independence. The PSV now under construction in Norway will be the first ship to mount this DC micro-grid with variable speed DC motors giving the onboard electric system a weight reduction of 25% and a 15-20% fossil fuel saving. Conclusion The PowerPack® system will provide freedom from fossil fuel for many types of vessels. As HCPV technology is still evolving and with even higher efficiency possible and improved tracking from 30% to 35% by 2015 will result in system efficiency improvement of over 60%. In the future Li-ion batteries could be replaced by a stack of fuel cells - it will also contribute to improved endurance. By augmenting vessels with small wind generator(s) - that will provide additional power for emergencies and reducing Hotel Load dependency on the limited battery capacity. In the event of ocean passages a SkySail will substantially reduce the solar power requirement for mobility by an average of 35%. New computerized management systems will integrate all energy collection into a complete overarching system that will have a downward cascading impact in reduction of power for mobility and sustainment. Modern software exists to more effectively manage the distribution of energy. For the foreseeable future vessels between 80 and 200 feet will have the potential to be totally independent of fossil fuel in perpetuity. Theoretical proof now exist for both fuel saving and capital cost reduction which can result in a practical vessel designs that will benefit owners’ operating cost, in a no-noise environment without fuel smell and at the same time lessen impact on the environment by providing carbon free travel. For more information you can view a comprehensive PowerPoint slide presentation on the SlideShare internet site or additional information on the Company Blog http://www.hja-solutions.simplesite.com