FUEL SUPPLY
Click on the applicable bookmark to selected the required model year
13B-1
FUEL SUPPLY
CONTENTS
FUEL TANK 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Module 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SUPPLY – Fuel Tank13B-2
FUEL TANK
REMOVAL AND INSTALLATION
Pre-removal Operation
D Fuel Draining
D Reduce the Inner Pressure of Fuel Line and Hose
(Refer to GROUP 13 – On-vehicle Service.)
D Center Exhaust Pipe Removal
(Refer to GROUP 15.)
D Rear Propeller Shaft Removal
(Refer to GROUP 25.)
Post-installation Operation
D Fuel Supplying.
D Checking for Fuel Leaks
D Rear Propeller Shaft Installation
(Refer to GROUP 25.)
D Center Exhaust Pipe Installation
(Refer to GROUP 15.)
1
2
4
5
6
7
8
10
12
13
14
15
16
17 18
19
20
11
923
22
3
21
5
10
12
19
2 – 3 Nm
2 – 3 Nm
2 – 3 Nm
2 – 3 Nm
13 – 16 Nm
Removal steps
1. Parking brake cable clamp
mounting nut
2. Filler hose
3. Leveling hose
"AA 4. High pressure tube connection
5. Vapour hose connection
6. Return hose connection
7. Harness connector connection
8. Fuel tank assembly
"AA 9. High pressure tube
10. Return hose
"AA 11. Suction tube
12. Vapour hose
13. Fuel check valve
14. Fuel tank harness
15. Fuel pump module
16. Retainer plate
17. Packing
18. Pipe and gauge assembly
19. Valve assembly
20. Fuel filler cap
21. Filler neck protector
22. Filler neck assembly
23. Packing
FUEL SUPPLY – Fuel Tank 13B-3
INSTALLATION SERVICE POINT
"AA SUCTION TUBE/HIGH PRESSURE TUBE
CONNECTION
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.
INSPECTION
FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY
REPLACEMENT
1. Remove the rear seat cushion.
2. Remove the service hole cover.
3. Disconnect the harness connector, fuel hose and tube.
4. Unscrew the mounting nuts, and then remove the pipe
and gauge assembly and fuel pump module.
5. Install the pipe and gauge assembly and fuel pump module.
Tighten the mounting nuts to the specified torque.
Specified torque: 2 – 3 Nm
6. Connect the fuel hose, fuel tube and harness connector.
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.
7. Install the service hole cover.
8. Install the rear seat cushion.
FUEL GAUGE UNIT CHECK
Refer to GROUP 54 – Combination Meter.
Fuel tube
Harness
connector
Pipe and
gauge
assembly
Fuel tube
Fuel hose
Fuel tube
Harness
connector
Fuel hose
Fuel pump
module
FUEL SUPPLY – Fuel Tank13B-4
DISASSEMBLY AND REASSEMBLY
FUEL PUMP MODULE
4
3
13
9
1
7
8
2
6
7
5
12
10
11
Disassembly steps
1. Fuel gauge unit
2. Gauge harness
3. Bracket
4. Cushion
5. Fuel pump (low-pressure)
6. Fuel tube
"AA 7. Grommet
8. Housing
9. Stopper
10. Fuel pressure regulator
(low-pressure) and assist pump
assembly
"AA 11. O-ring
12. Fuel hose
13. Fuel filter assembly
REASSEMBLY SERVICE POINT
"AA O-RING/GROMMET INSTALLATION
Apply a fuel to O-ring and grommet before installing them,
to prevent them from being damaged or twisted.
FUEL SUPPLY – General/Fuel Tank13B-2
GROUP 13B
FUEL SUPPLY
GENERAL
OUTLINE OF CHANGES
The following service procedures have been established due to the addition of the vehicles with 4G93-MPI
engine.
FUEL TANK
REMOVAL AND INSTALLATION
Pre-removal Operation
D Fuel Draining
D Reduce the Inner Pressure of Fuel Line and Hose
(Refer to GROUP 13C – On-vehicle Service.)
D Center Exhaust Pipe Removal
(Refer to GROUP 15.)
D Rear Propeller Shaft Removal
Post-installation Operation
D Fuel Supplying.
D Checking for Fuel Leaks
D Rear Propeller Shaft Installation
D Center Exhaust Pipe Installation
(Refer to GROUP 15.)
FUEL SUPPLY – Fuel Tank 13B-3
1
2
45
6
7
10
12
13
14
15
16
17
18
19
20
11
9
23
22
3
21
12
19
15 ± 1 N·m
2.5 ± 0.5 N·m
2.5 ± 0.5 N·m
2.5 ± 0.5 N·m
2.5 ± 0.5 N·m
12
8
Removal steps
1. Parking brake cable clamp
mounting nut
2. Filler hose
3. Leveling hose
"AA 4. High pressure tube connection
5. Vapour hose connection
6. Return hose connection
7. Harness connector connection
8. Fuel tank assembly
"AA 9. High pressure tube
10. Return hose
11. Suction hose
12. Vapour hose
13. Fuel check valve
14. Fuel tank harness
15. Fuel pump module
16. Retainer plate
17. Packing
18. Pipe and gauge assembly
19. Valve assembly
20. Fuel filler cap
21. Filler neck protector
22. Filler neck assembly
23. Packing
INSTALLATION SERVICE POINT
"AA HIGH PRESSURE TUBE CONNECTION
Caution
After the connection, pull the high pressure tube gently
in the direction of removal to check that is firmly
connected.
FUEL SUPPLY – Fuel Tank13B-4
INSPECTION
FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY
REPLACEMENT
1. Remove the rear seat cushion.
2. Remove the service hole cover.
3. Disconnect the harness connector, fuel hose and tube.
4. Unscrew the mounting nuts, and then remove the pipe
and gauge assembly and fuel pump module.
5. Install the pipe and gauge assembly and fuel pump module.
Tighten the mounting nuts to the specified torque.
Tightening torque: 2.5 ± 0.5 N⋅m
6. Connect the fuel hose, fuel tube and harness connector.
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.
7. Install the service hole cover.
8. Install the rear seat cushion.
Pipe and
gauge
assembly
Suction hose
Fuel pump
module
High
pressure
tube
Harness
connector
Return hose
Harness
connector
Suction
hose
FUEL SUPPLY – Fuel Tank 13B-5
DISASSEMBLY AND REASSEMBLY
FUEL PUMP MODULE
4
3
13
9
1
7
8
2
6
7
5
12
10
11
Disassembly steps
1. Fuel gauge unit
2. Gauge harness
3. Bracket
4. Cushion
5. Fuel pump
6. Fuel tube
"AA 7. Grommet
8. Housing
9. Stopper
10. Assist pump assembly
11. Fuel hose (suction)
12. Fuel hose (return)
13. Fuel filter assembly
REASSEMBLY SERVICE POINT
"AA GROMMET INSTALLATION
Apply a fuel to grommet before installing them, to prevent
them from being damaged or twisted.
NOTES

13 b fuel supply

  • 1.
    FUEL SUPPLY Click onthe applicable bookmark to selected the required model year
  • 2.
    13B-1 FUEL SUPPLY CONTENTS FUEL TANK2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Module 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • 3.
    FUEL SUPPLY –Fuel Tank13B-2 FUEL TANK REMOVAL AND INSTALLATION Pre-removal Operation D Fuel Draining D Reduce the Inner Pressure of Fuel Line and Hose (Refer to GROUP 13 – On-vehicle Service.) D Center Exhaust Pipe Removal (Refer to GROUP 15.) D Rear Propeller Shaft Removal (Refer to GROUP 25.) Post-installation Operation D Fuel Supplying. D Checking for Fuel Leaks D Rear Propeller Shaft Installation (Refer to GROUP 25.) D Center Exhaust Pipe Installation (Refer to GROUP 15.) 1 2 4 5 6 7 8 10 12 13 14 15 16 17 18 19 20 11 923 22 3 21 5 10 12 19 2 – 3 Nm 2 – 3 Nm 2 – 3 Nm 2 – 3 Nm 13 – 16 Nm Removal steps 1. Parking brake cable clamp mounting nut 2. Filler hose 3. Leveling hose "AA 4. High pressure tube connection 5. Vapour hose connection 6. Return hose connection 7. Harness connector connection 8. Fuel tank assembly "AA 9. High pressure tube 10. Return hose "AA 11. Suction tube 12. Vapour hose 13. Fuel check valve 14. Fuel tank harness 15. Fuel pump module 16. Retainer plate 17. Packing 18. Pipe and gauge assembly 19. Valve assembly 20. Fuel filler cap 21. Filler neck protector 22. Filler neck assembly 23. Packing
  • 4.
    FUEL SUPPLY –Fuel Tank 13B-3 INSTALLATION SERVICE POINT "AA SUCTION TUBE/HIGH PRESSURE TUBE CONNECTION Caution After the connection, pull the high pressure tube and suction tube gently in the direction of removal to check that they are firmly connected. INSPECTION FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY REPLACEMENT 1. Remove the rear seat cushion. 2. Remove the service hole cover. 3. Disconnect the harness connector, fuel hose and tube. 4. Unscrew the mounting nuts, and then remove the pipe and gauge assembly and fuel pump module. 5. Install the pipe and gauge assembly and fuel pump module. Tighten the mounting nuts to the specified torque. Specified torque: 2 – 3 Nm 6. Connect the fuel hose, fuel tube and harness connector. Caution After the connection, pull the high pressure tube and suction tube gently in the direction of removal to check that they are firmly connected. 7. Install the service hole cover. 8. Install the rear seat cushion. FUEL GAUGE UNIT CHECK Refer to GROUP 54 – Combination Meter. Fuel tube Harness connector Pipe and gauge assembly Fuel tube Fuel hose Fuel tube Harness connector Fuel hose Fuel pump module
  • 5.
    FUEL SUPPLY –Fuel Tank13B-4 DISASSEMBLY AND REASSEMBLY FUEL PUMP MODULE 4 3 13 9 1 7 8 2 6 7 5 12 10 11 Disassembly steps 1. Fuel gauge unit 2. Gauge harness 3. Bracket 4. Cushion 5. Fuel pump (low-pressure) 6. Fuel tube "AA 7. Grommet 8. Housing 9. Stopper 10. Fuel pressure regulator (low-pressure) and assist pump assembly "AA 11. O-ring 12. Fuel hose 13. Fuel filter assembly REASSEMBLY SERVICE POINT "AA O-RING/GROMMET INSTALLATION Apply a fuel to O-ring and grommet before installing them, to prevent them from being damaged or twisted.
  • 6.
    FUEL SUPPLY –General/Fuel Tank13B-2 GROUP 13B FUEL SUPPLY GENERAL OUTLINE OF CHANGES The following service procedures have been established due to the addition of the vehicles with 4G93-MPI engine. FUEL TANK REMOVAL AND INSTALLATION Pre-removal Operation D Fuel Draining D Reduce the Inner Pressure of Fuel Line and Hose (Refer to GROUP 13C – On-vehicle Service.) D Center Exhaust Pipe Removal (Refer to GROUP 15.) D Rear Propeller Shaft Removal Post-installation Operation D Fuel Supplying. D Checking for Fuel Leaks D Rear Propeller Shaft Installation D Center Exhaust Pipe Installation (Refer to GROUP 15.)
  • 7.
    FUEL SUPPLY –Fuel Tank 13B-3 1 2 45 6 7 10 12 13 14 15 16 17 18 19 20 11 9 23 22 3 21 12 19 15 ± 1 N·m 2.5 ± 0.5 N·m 2.5 ± 0.5 N·m 2.5 ± 0.5 N·m 2.5 ± 0.5 N·m 12 8 Removal steps 1. Parking brake cable clamp mounting nut 2. Filler hose 3. Leveling hose "AA 4. High pressure tube connection 5. Vapour hose connection 6. Return hose connection 7. Harness connector connection 8. Fuel tank assembly "AA 9. High pressure tube 10. Return hose 11. Suction hose 12. Vapour hose 13. Fuel check valve 14. Fuel tank harness 15. Fuel pump module 16. Retainer plate 17. Packing 18. Pipe and gauge assembly 19. Valve assembly 20. Fuel filler cap 21. Filler neck protector 22. Filler neck assembly 23. Packing INSTALLATION SERVICE POINT "AA HIGH PRESSURE TUBE CONNECTION Caution After the connection, pull the high pressure tube gently in the direction of removal to check that is firmly connected.
  • 8.
    FUEL SUPPLY –Fuel Tank13B-4 INSPECTION FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY REPLACEMENT 1. Remove the rear seat cushion. 2. Remove the service hole cover. 3. Disconnect the harness connector, fuel hose and tube. 4. Unscrew the mounting nuts, and then remove the pipe and gauge assembly and fuel pump module. 5. Install the pipe and gauge assembly and fuel pump module. Tighten the mounting nuts to the specified torque. Tightening torque: 2.5 ± 0.5 N⋅m 6. Connect the fuel hose, fuel tube and harness connector. Caution After the connection, pull the high pressure tube and suction tube gently in the direction of removal to check that they are firmly connected. 7. Install the service hole cover. 8. Install the rear seat cushion. Pipe and gauge assembly Suction hose Fuel pump module High pressure tube Harness connector Return hose Harness connector Suction hose
  • 9.
    FUEL SUPPLY –Fuel Tank 13B-5 DISASSEMBLY AND REASSEMBLY FUEL PUMP MODULE 4 3 13 9 1 7 8 2 6 7 5 12 10 11 Disassembly steps 1. Fuel gauge unit 2. Gauge harness 3. Bracket 4. Cushion 5. Fuel pump 6. Fuel tube "AA 7. Grommet 8. Housing 9. Stopper 10. Assist pump assembly 11. Fuel hose (suction) 12. Fuel hose (return) 13. Fuel filter assembly REASSEMBLY SERVICE POINT "AA GROMMET INSTALLATION Apply a fuel to grommet before installing them, to prevent them from being damaged or twisted.
  • 10.