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Upgradation of fast pyrolysis oil derived
from wood through Esterification

G Praveen kumar
DESE (IIT-Bombay)
1
Outlines







Motivation
Introduction
Charaterisation of Bio-oil and Catalyst
Bio-oil upgrading by catalytic Esterification
Results and Discussion
Conclusions

2
Motivation
• Expected
fossil
fuel
depletion
and
environmental concerns leads to substantial
research on renewable resource.
• Biomass derived fuels could be the
prospective fuels of tomorrow.
• Biomass can be produced within short time
and helps in CO2 reduction from environment.

3
Introduction
• Biomass can convert into fuels using different
techniques.
• Recent research on biomass conversion to fuels
focuses on fast pyrolysis.
• Process that produces fuel in three different phase
(Solid + liquid + gas)
• Fast pyrolysis of biomass can produce liquid fuels
(pyrolysis oil or bio-oil) that can be easily stored and
transported.
• Different applications of bio-oil include boiler
systems, stationary diesel engines, gas turbines and
4
sterling engines.
Charaterisation of bio-oil
Physical Properties

value

Measured using

Moisture content (wt %)

26.36

Karl Fischer titrator

pH

2.78

pH meter

Density (kg m-3)

1.08

Pycnometer

Elemental composition (wt %)
Carbon

50.92

Hydrogen

8.27

Oxygen(by difference)

38.57

Nitrogen

2.23

Ash (wt %)

0.0

HHV (MJ kg-1)

22.20

Viscosity (cP) at T=40oC

73.62

Thermo-gravimetric analysis
Cannon-Fenske Viscometer
5
Challenges in using of bio-oil
o
o

Oxygen in bio-oil: 38.57% by weight
Causes most of the negative properties
 Variable viscosity
 High Moisture content
 High acidity
 Pungent odor
 Low energy value

Areas Currently Being Researched
 Storage and longevity
 Low pH/ high acidity

 Immiscibility with non-aqueous liquids
 Combustion/Co-Firing
 Market Feasibility

6
Upgradation of bio-oil
Physical upgrading of bio-oil
Filtration

microfiltration, carried out at elevated temperatures
using commercially available ceramic membranes, to
removes essentially all of the char content

Solvent addition

Addition of Alcohol stabilize the Bio-oil
Ethanol, butanol decreases viscosity more rapidly

Emulsions

bio-oil is emulsified in No. 2 diesel fuel stability of
emulsion depends on three factors, surfactant
concentration bio-oil concentration and power input

Catalytic upgrading of bio-oil
 Hydrotreating
 Catalytic vapor cracking
 Esterification process
7
Upgrading of Bio-oil by Esterification
 Esterification : Conversion of an acid into an ester by
combination with an alcohol and removal of a molecule of
water.

 n-butanol is selected as alcohol in our process.
 Removal of water is essential to drive the equilibria to the right
side.
 Esterification reactions are acid-catalyzed.
 Homogeneous catalyst H2SO4, Heterogeneous catalyst Nafion
NR-50, Amberlyst-15.
8
Setup and Procedure

Experimental set-up

 Equal amounts of Bio-oil and n-butanol
charged into the reactor vessel
 Boil-up temperature (95-105oC)
 Subsequently (10wt% of feed),
Amberlyst-15 was added to reaction
mixture
 The starting of the reaction was set at the
time for formation of the first drop of
distillate in the condenser.
 Reaction time was 150 min
 Distillate collected consists of two phases,
one is organic and the other is aqueous
phase.
9
Results and Discussion
Esterification using different catalysts
Temperature range: 95-105oC,
reaction time: 150 min,
Stirrer speed: 600 RPM

10
Characteristic properties of bio-oil upgraded
using heterogonous and homogeneous catalysts

11
Heating value and Viscosity

12
Performance of Amberlyst-15 in esterification of
crude bio-oil after repeated use.

 To identify problems associated with catalyst deactivation,
Amberlyst-15 was characterized using different analytical techniques,
including FEG-SEM, BET surface area analysis and Thermogravimetric
13
analysis
Charaterisation of catalyst
Surface area catalsyt is done
using BET surface analyser
by physical
adsorption/desorption of
nitrogen on a solid surface
at -195oC

14
Surface morphology of catalyst
Fresh catalyst

Used catalyst

Surface morphology was determined using field-emission gunscanning electron microscope
Observation: pores blocked by char present in bio-oil

15
TGA of catalyst
Change in weight % at
higher temperature
indicates that some
volatiles are deposited
on catalyst during biooil upgradation.

Thermo-gravimetric analysis of Amberlyst-15 was carried out over a
temperature range of 120-1022oC with a rate of 5oC/min and under a
flowing N2 atmosphere (flow rate, 150 mL/min).
16
Conclusions
 Bio-oil was upgraded using n-butanol with
Amberlyst-15 as catalyst.
 With this solid catalyst, the subsequent
neutralization step after treatment can be avoided,
 Catalyst gets deactivated because of the deposition
of carbonaceous material present in bio-oil.
 Identifying conditions under which deactivation is
insignificant and possible ways to regenerate
catalyst are future directions for research in this
area.
17
Thank you

18

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Upgrading Fast Pyrolysis Oil via Esterification

  • 1. Upgradation of fast pyrolysis oil derived from wood through Esterification G Praveen kumar DESE (IIT-Bombay) 1
  • 2. Outlines       Motivation Introduction Charaterisation of Bio-oil and Catalyst Bio-oil upgrading by catalytic Esterification Results and Discussion Conclusions 2
  • 3. Motivation • Expected fossil fuel depletion and environmental concerns leads to substantial research on renewable resource. • Biomass derived fuels could be the prospective fuels of tomorrow. • Biomass can be produced within short time and helps in CO2 reduction from environment. 3
  • 4. Introduction • Biomass can convert into fuels using different techniques. • Recent research on biomass conversion to fuels focuses on fast pyrolysis. • Process that produces fuel in three different phase (Solid + liquid + gas) • Fast pyrolysis of biomass can produce liquid fuels (pyrolysis oil or bio-oil) that can be easily stored and transported. • Different applications of bio-oil include boiler systems, stationary diesel engines, gas turbines and 4 sterling engines.
  • 5. Charaterisation of bio-oil Physical Properties value Measured using Moisture content (wt %) 26.36 Karl Fischer titrator pH 2.78 pH meter Density (kg m-3) 1.08 Pycnometer Elemental composition (wt %) Carbon 50.92 Hydrogen 8.27 Oxygen(by difference) 38.57 Nitrogen 2.23 Ash (wt %) 0.0 HHV (MJ kg-1) 22.20 Viscosity (cP) at T=40oC 73.62 Thermo-gravimetric analysis Cannon-Fenske Viscometer 5
  • 6. Challenges in using of bio-oil o o Oxygen in bio-oil: 38.57% by weight Causes most of the negative properties  Variable viscosity  High Moisture content  High acidity  Pungent odor  Low energy value Areas Currently Being Researched  Storage and longevity  Low pH/ high acidity  Immiscibility with non-aqueous liquids  Combustion/Co-Firing  Market Feasibility 6
  • 7. Upgradation of bio-oil Physical upgrading of bio-oil Filtration microfiltration, carried out at elevated temperatures using commercially available ceramic membranes, to removes essentially all of the char content Solvent addition Addition of Alcohol stabilize the Bio-oil Ethanol, butanol decreases viscosity more rapidly Emulsions bio-oil is emulsified in No. 2 diesel fuel stability of emulsion depends on three factors, surfactant concentration bio-oil concentration and power input Catalytic upgrading of bio-oil  Hydrotreating  Catalytic vapor cracking  Esterification process 7
  • 8. Upgrading of Bio-oil by Esterification  Esterification : Conversion of an acid into an ester by combination with an alcohol and removal of a molecule of water.  n-butanol is selected as alcohol in our process.  Removal of water is essential to drive the equilibria to the right side.  Esterification reactions are acid-catalyzed.  Homogeneous catalyst H2SO4, Heterogeneous catalyst Nafion NR-50, Amberlyst-15. 8
  • 9. Setup and Procedure Experimental set-up  Equal amounts of Bio-oil and n-butanol charged into the reactor vessel  Boil-up temperature (95-105oC)  Subsequently (10wt% of feed), Amberlyst-15 was added to reaction mixture  The starting of the reaction was set at the time for formation of the first drop of distillate in the condenser.  Reaction time was 150 min  Distillate collected consists of two phases, one is organic and the other is aqueous phase. 9
  • 10. Results and Discussion Esterification using different catalysts Temperature range: 95-105oC, reaction time: 150 min, Stirrer speed: 600 RPM 10
  • 11. Characteristic properties of bio-oil upgraded using heterogonous and homogeneous catalysts 11
  • 12. Heating value and Viscosity 12
  • 13. Performance of Amberlyst-15 in esterification of crude bio-oil after repeated use.  To identify problems associated with catalyst deactivation, Amberlyst-15 was characterized using different analytical techniques, including FEG-SEM, BET surface area analysis and Thermogravimetric 13 analysis
  • 14. Charaterisation of catalyst Surface area catalsyt is done using BET surface analyser by physical adsorption/desorption of nitrogen on a solid surface at -195oC 14
  • 15. Surface morphology of catalyst Fresh catalyst Used catalyst Surface morphology was determined using field-emission gunscanning electron microscope Observation: pores blocked by char present in bio-oil 15
  • 16. TGA of catalyst Change in weight % at higher temperature indicates that some volatiles are deposited on catalyst during biooil upgradation. Thermo-gravimetric analysis of Amberlyst-15 was carried out over a temperature range of 120-1022oC with a rate of 5oC/min and under a flowing N2 atmosphere (flow rate, 150 mL/min). 16
  • 17. Conclusions  Bio-oil was upgraded using n-butanol with Amberlyst-15 as catalyst.  With this solid catalyst, the subsequent neutralization step after treatment can be avoided,  Catalyst gets deactivated because of the deposition of carbonaceous material present in bio-oil.  Identifying conditions under which deactivation is insignificant and possible ways to regenerate catalyst are future directions for research in this area. 17

Editor's Notes

  1. (microfiltration, carried out at elevated temperatures using commercially available ceramic membranes, to removes essentially all of the char content)
  2. Reaction mechanism of organic acid to esters
  3. Experimental set-up
  4. Surface morphology was done using field-emission gun-scanning electron microscope