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CIP 6 - Joints in Concrete Slabs on Grade
                                                                             Saw cut                               Tooled
                WHAT are Joints?
Concrete expands and shrinks with changes in mois-                                    Concrete cracks below joints
ture and temperature. The overall tendency is to shrink                                 Contraction Joints
and this can cause cracking at an early age. Irregular          Form openings
                                                                                                               Wall or Column
cracks are unsightly and difficult to maintain but gen-             which
                                                             will be filled after           Column               Expansion joint material
erally do not affect the integrity of concrete. Joints are   floor has hardened                                        Slab on grade
simply pre-planned cracks. Joints in concrete slabs can
be created by forming, tooling, sawing, and placement
of joint formers.
                                                                                       Contraction joints
Some forms of joints are:                                                            intersect at diagonals
                                                                                         of the square
a. Contraction joints – are intended to create weak-
   ened planes in the concrete and regulate the loca-                                                      Slab isolated from footing
   tion where cracks, resulting from dimensional                                            Isolation Joints
   changes, will occur.
b. Isolation or expansion joints – separate or isolate
   slabs from other parts of the structure, such as walls,                Keyed                                   Doweled
                                                                                         Construction Joints
   footings, or columns; and driveways and patios from
                                                                  natural tendency to shrink is restrained, tensile
   sidewalks, garage slabs, stairs, lightpoles and other
                                                                  stresses that exceed its tensile strength can develop,
   points of restraint. They permit independent verti-
                                                                  resulting in cracking.
   cal and horizontal movement between adjoining parts
   of the structure and help minimize cracking when          b. At early ages, before the concrete dries out, most
   such movements are restrained.                               cracking is caused by temperature changes or by
                                                                the slight contraction that takes place as the con-
c. Construction joints – are surfaces where two suc-
                                                                crete sets and hardens. Later, as the concrete dries,
   cessive placements of concrete meet. They are typi-
                                                                it will shrink further and either additional cracks may
   cally placed at the end of a day’s work but may be
                                                                form or preexisting cracks may become wider.
   required when concrete placement is stopped for
   longer than the initial setting time of concrete. In      Joints provide relief from the tensile stresses, are easy
   slabs they may be designed to permit movement             to maintain and are less objectionable than uncontrolled
   and/or to transfer load. The location of construction     or irregular cracks.
   joints should be planned. It may be desirable to
   achieve bond and continue reinforcement through a
                                                                                    How to Construct Joints?
   construction joint.                                       Joints must be carefully designed and properly con-
                                                             structed if uncontrolled cracking of concrete flatwork
         WHY are Joints Constructed?                         is to be avoided. The following recommended prac-
Cracks in concrete cannot be prevented entirely, but         tices should be observed:
they can be controlled and minimized by properly de-         a. The maximum joint spacing should be 24 to 36 times
signed joints. Concrete cracks because:                          the thickness of the slab. For example, in a 4-inch
a. Concrete is weak in tension and, therefore, if its            [100 mm] thick slab the joint spacing should be about
10 feet [3 m]. It is further recommended that joint           intersect at the openings for columns. If square open-
     spacing be limited to a maximum of 15 feet [4.5 m].           ings are used around columns, the square should be
b.   All panels should be square or nearly so. The length          turned at 45 degrees so the contraction joints inter-
     should not exceed 1.5 times the width. Avoid                  sect at the diagonals of the square.
     L-shaped panels.                                           g. If the slab contains wire mesh, cut out alternate
c.   For contraction joints, the joint groove should have          wires, or preferably discontinue the mesh, across
     a minimum depth of 1/4 the thickness of the slab,             contraction joints. Note that wire mesh will not pre-
     but not less than 1 inch [25 mm]. Timing of                   vent cracking. Mesh tends to keep the cracks and
     jointing operations depends on the method used:               joints tightly closed.
     • Preformed plastic or hard board joint strips are         h. Construction joints key the two edges of the slab
         inserted into the concrete surface to the                 together either to provide transfer of loads or to help
         required depth before finishing.                          prevent curling or warping of the two adjacent edges.
     • Tooled joints must be run early in the finishing            Galvanized metal keys are sometimes used for in-
         process and rerun later to ensure groove bond             terior slabs, however, a beveled 1 by 2 inch [25 by
         has not occurred.                                         50 mm] strip, nailed to bulkheads or form boards,
     • Early-entry dry-cut joints are generally run 1 to           can be used in slabs that are at least 5 inches [125
         4 hours after completion of finishing, depending          mm] thick to form a key which will resist vertical
         on the concrete’s setting characteristics. These          loads and movements. Keyed joints are not recom-
         joints are typically not as deep as those ob-             mended for industrial floors. Metal dowels should
         tained by the conventional saw-cut process,               be used in slabs that will carry heavy loads. Dowels
         but should be a minimum of 1 inch [25 mm] in              must be carefully lined up and parallel or they may
         depth.                                                    induce restraint and cause random cracking at the
                                                                   end of the dowel.
     • Conventional saw-cut joints should be run
         within 4 to 12 hours after the concrete has            i. Joints in industrial floors subject to heavy traffic re-
         been finished.                                            quire special attention to avoid spalling of joint edges.
d.   Raveling during saw cutting is affected by the                Such joints should be filled with a material capable
     strength of the concrete and aggregate character-             of supporting joint edges. Manufacturer’s recom-
     istics. If the joint edges ravel during sawing, it must       mendations and performance records should be
     be delayed. However, if delayed too long, sawing              checked before use.
     can become difficult and uncontrolled cracking may                               References
     occur.                                                     1. Joints in Concrete Construction, ACI 224.3R, American
e.   Use premolded joint filler such as asphalt-impreg-            Concrete Institute, Farmington Hills, MI.
     nated fiber sheeting, compressible foam strips, or         2. Guide for Concrete Floor and Slab Construction, ACI
     similar materials for isolation joints to separate slabs      302.1R, American Concrete Institute, Farmington Hills,
                                                                   MI.
     from building walls or footings. At least 2 inches
     [50 mm] of sand over the top of a footing will also        3. Slabs on Grade, ACI Concrete Craftsman Series CCS-1,
                                                                   American Concrete Institute, Farmington Hills, Ml.
     prevent bond to the footing.
                                                                4. Joint Planning Primer, Concrete Construction, August
f. To isolate columns from slabs, form circular or                 1997.
   square openings, which will not be filled until after        5. Bruce A. Suprenant, Sawcutting Joints in Concrete, Con-
   the floor has hardened. Slab contraction joints should          crete Construction, January 1995.

                                    Follow These Rules for Proper Jointing
      1. Plan exact location of all joints, including timing of contraction joint sawing before construction.
      2. Provide isolation joints between slabs and columns, walls and footings, and at junctions of driveways with
         walks, curbs or other obstructions.
      3. Provide contraction joints and joint filling materials as outlined in specifications.


                                                                                                         1979, 1989 AND 1998

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06p

  • 1. CIP 6 - Joints in Concrete Slabs on Grade Saw cut Tooled WHAT are Joints? Concrete expands and shrinks with changes in mois- Concrete cracks below joints ture and temperature. The overall tendency is to shrink Contraction Joints and this can cause cracking at an early age. Irregular Form openings Wall or Column cracks are unsightly and difficult to maintain but gen- which will be filled after Column Expansion joint material erally do not affect the integrity of concrete. Joints are floor has hardened Slab on grade simply pre-planned cracks. Joints in concrete slabs can be created by forming, tooling, sawing, and placement of joint formers. Contraction joints Some forms of joints are: intersect at diagonals of the square a. Contraction joints – are intended to create weak- ened planes in the concrete and regulate the loca- Slab isolated from footing tion where cracks, resulting from dimensional Isolation Joints changes, will occur. b. Isolation or expansion joints – separate or isolate slabs from other parts of the structure, such as walls, Keyed Doweled Construction Joints footings, or columns; and driveways and patios from natural tendency to shrink is restrained, tensile sidewalks, garage slabs, stairs, lightpoles and other stresses that exceed its tensile strength can develop, points of restraint. They permit independent verti- resulting in cracking. cal and horizontal movement between adjoining parts of the structure and help minimize cracking when b. At early ages, before the concrete dries out, most such movements are restrained. cracking is caused by temperature changes or by the slight contraction that takes place as the con- c. Construction joints – are surfaces where two suc- crete sets and hardens. Later, as the concrete dries, cessive placements of concrete meet. They are typi- it will shrink further and either additional cracks may cally placed at the end of a day’s work but may be form or preexisting cracks may become wider. required when concrete placement is stopped for longer than the initial setting time of concrete. In Joints provide relief from the tensile stresses, are easy slabs they may be designed to permit movement to maintain and are less objectionable than uncontrolled and/or to transfer load. The location of construction or irregular cracks. joints should be planned. It may be desirable to achieve bond and continue reinforcement through a How to Construct Joints? construction joint. Joints must be carefully designed and properly con- structed if uncontrolled cracking of concrete flatwork WHY are Joints Constructed? is to be avoided. The following recommended prac- Cracks in concrete cannot be prevented entirely, but tices should be observed: they can be controlled and minimized by properly de- a. The maximum joint spacing should be 24 to 36 times signed joints. Concrete cracks because: the thickness of the slab. For example, in a 4-inch a. Concrete is weak in tension and, therefore, if its [100 mm] thick slab the joint spacing should be about
  • 2. 10 feet [3 m]. It is further recommended that joint intersect at the openings for columns. If square open- spacing be limited to a maximum of 15 feet [4.5 m]. ings are used around columns, the square should be b. All panels should be square or nearly so. The length turned at 45 degrees so the contraction joints inter- should not exceed 1.5 times the width. Avoid sect at the diagonals of the square. L-shaped panels. g. If the slab contains wire mesh, cut out alternate c. For contraction joints, the joint groove should have wires, or preferably discontinue the mesh, across a minimum depth of 1/4 the thickness of the slab, contraction joints. Note that wire mesh will not pre- but not less than 1 inch [25 mm]. Timing of vent cracking. Mesh tends to keep the cracks and jointing operations depends on the method used: joints tightly closed. • Preformed plastic or hard board joint strips are h. Construction joints key the two edges of the slab inserted into the concrete surface to the together either to provide transfer of loads or to help required depth before finishing. prevent curling or warping of the two adjacent edges. • Tooled joints must be run early in the finishing Galvanized metal keys are sometimes used for in- process and rerun later to ensure groove bond terior slabs, however, a beveled 1 by 2 inch [25 by has not occurred. 50 mm] strip, nailed to bulkheads or form boards, • Early-entry dry-cut joints are generally run 1 to can be used in slabs that are at least 5 inches [125 4 hours after completion of finishing, depending mm] thick to form a key which will resist vertical on the concrete’s setting characteristics. These loads and movements. Keyed joints are not recom- joints are typically not as deep as those ob- mended for industrial floors. Metal dowels should tained by the conventional saw-cut process, be used in slabs that will carry heavy loads. Dowels but should be a minimum of 1 inch [25 mm] in must be carefully lined up and parallel or they may depth. induce restraint and cause random cracking at the end of the dowel. • Conventional saw-cut joints should be run within 4 to 12 hours after the concrete has i. Joints in industrial floors subject to heavy traffic re- been finished. quire special attention to avoid spalling of joint edges. d. Raveling during saw cutting is affected by the Such joints should be filled with a material capable strength of the concrete and aggregate character- of supporting joint edges. Manufacturer’s recom- istics. If the joint edges ravel during sawing, it must mendations and performance records should be be delayed. However, if delayed too long, sawing checked before use. can become difficult and uncontrolled cracking may References occur. 1. Joints in Concrete Construction, ACI 224.3R, American e. Use premolded joint filler such as asphalt-impreg- Concrete Institute, Farmington Hills, MI. nated fiber sheeting, compressible foam strips, or 2. Guide for Concrete Floor and Slab Construction, ACI similar materials for isolation joints to separate slabs 302.1R, American Concrete Institute, Farmington Hills, MI. from building walls or footings. At least 2 inches [50 mm] of sand over the top of a footing will also 3. Slabs on Grade, ACI Concrete Craftsman Series CCS-1, American Concrete Institute, Farmington Hills, Ml. prevent bond to the footing. 4. Joint Planning Primer, Concrete Construction, August f. To isolate columns from slabs, form circular or 1997. square openings, which will not be filled until after 5. Bruce A. Suprenant, Sawcutting Joints in Concrete, Con- the floor has hardened. Slab contraction joints should crete Construction, January 1995. Follow These Rules for Proper Jointing 1. Plan exact location of all joints, including timing of contraction joint sawing before construction. 2. Provide isolation joints between slabs and columns, walls and footings, and at junctions of driveways with walks, curbs or other obstructions. 3. Provide contraction joints and joint filling materials as outlined in specifications. 1979, 1989 AND 1998