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2016 06-07-flexible-and-efficient-production-with-am-jtekt

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Flexible and efficient production with Additive Manufacturing - JTekt testimonial (Jean-Louis Dam - Managing Director, JTEKT Torsen Europe)

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2016 06-07-flexible-and-efficient-production-with-am-jtekt

  1. 1. ZF 8HP (Audi AL551) 8speed Automatic Transmission for Audi Quattro models Torsen Type C EA36 JTEKT Torsen Europe The heart of Audi Quattro since ’85
  2. 2. 1.1 : Torsen installation in vehicle The heart of Audi Quattro since ’85 (Quattro = 4x4 system) Torsen Type C in Audi Q7
  3. 3. 1.2 : JTEKT Corp. Business Outlook 3 Japan Sales : 4.175 Mio Eur JTEKT & Subsidiaries : 40 Equity-method companies : 5 Number of Employees : 17.651 North America Sales : 1.859 Mio Eur Consolidated Subsidiaries : 17 Equity-method companies : 2 Number of Employees : 5.881 Europe : JEO Sales : 1.489 Mio Eur Consolidated Subsidiaries : 26 Equity-method companies : 3 Number of Employees : 7.262 Asia, Oceania & others Sales : 1.938 Mio Eur Consolidated Subsidiaries : 57 Equity-method companies : 9 Number of Employees : 12.662 Total 9.462 Mio € Total 9.462 Mio € Automotive Components (Steering systems) Automotive Components (Driveline components) 1.049 Mio € 4.499 Mio € Turnover by Division Bearing business Machine / Tools JTEKT Corporation Established : January 2006 (merger of Koyo Seiko - Toyoda Machine Works) Head offices : Nagoya & Osaka, Japan < Status FY2013 > Employees : 43.456 worldwide (JTEKT Japan : 11.015) Turnover : 9.462 Million Eur* Operating profit : 438 Million Eur* (4.6%) (as of March 31st, 2014 / 1 Eur = 133 JPY) 2.743 Mio € 1.171 Mio € Turnover by Region ITCC AWD Coupling TORSEN LSD Drive / Propeller shafts Oil pumps , others
  4. 4. 4 2.1 : JTRE Outline Component Machining area 8200m2 HT and Assy area 4500m2 Multi purpose building Office JTEKT TORSEN Europe SA (JTRE) Strepy-Bracquegnies, Belgium Established : May 1989 (production started in ’85 by Gleason) Main business : Sales, Development and Manufacturing of Torsen LSD product Capital : 11.1 Mio € (100% by JTRH, holding company by JTEKT) Employees : 187 (as of March 2016, incl 3 Japanese expatriate) Land space : 53,000m2 Building space : 16,600m2 Torsen Type A Type B Type C About 50km from Brussels, Belgium
  5. 5. 5 2.2 : Applications for Premium European vehicles
  6. 6. 6 3 : Sales History and future trend Recover & expand in our main AWD market by increasing share with new generation Type C for light weight / compactness and good NVH at lower price EA36 EA49 Automotive Crisis + Severe compatition Torsen for AWD market Market diversity
  7. 7. 7 What can we still manufacture in Belgium ? - Products and parts design (several functions on same part) - Process design (“360° improvements”) / ROI - Human Factor - Energy saving / Environment - Manufacturing technologies / ADD MFG - Simultaneous product & process development 4.1 : Factories of the future
  8. 8. 8 Customers’ needs => adaptation / agility - Multitasks machines / ADD MFG - Innovative design / eco-friendly - Innovative tools - Energy consumption - Eco-manufacturing - Eco-design (less raw material less resources) - Flexibility of Machines on site - Flexibility of human organization 4.3 : Factories of the future / outils
  9. 9. Education R & D 5.2 : Network of Torsen business in Wallonia
  10. 10. 6.1 : JTRE Nationalities (14) From Japan, France, Belgium, Greece, Ecuador, Italy, Vietnam,…
  11. 11. 6.2 : JTRE Nationalities (14) …Morroco, Germany, Ukraine, Austria, Portugal, Turkey, Roumania.
  12. 12. 7 : JTEKT Torsen Europe JTEKT Torsen Europe is aiming to be the perfect mix between Japanese and European strengths.

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