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Roadshow "Smart production systems @ Valeo 2016-09-15

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Cobots: the silver bullet for flexible automation?
"Collaborative robots are complex machines which work hand in hand with human beings. In a shared work process, they support and relieve the human operator.'' (source: IFA)

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Roadshow "Smart production systems @ Valeo 2016-09-15

  1. 1. Cobots: the silver bullet for flexible automation? Roadshow “Smart Production Systems” @ Valeo 15 September 2016 21.09.16 1© sirris | www.sirris.be | info@sirris.be |
  2. 2. Agenda 21.09.16 2  Main features  HRC safety aspects  What about ROI?  Application demo © sirris | www.sirris.be | info@sirris.be |
  3. 3. What’s in a name? 21.09.16 3 "Collaborative robots are complex machines which work hand in hand with human beings. In a shared work process, they support and relieve the human operator.'' (source: IFA) © sirris | www.sirris.be | info@sirris.be |
  4. 4. What’s available on the market? 21.09.16 4© sirris | www.sirris.be | info@sirris.be | 21.09.16 4© sirris | www.sirris.be | info@sirris.be | Baxter UR3-UR5-UR10 Speedy 10 Roberta Sawyer Yumi CR-35iA/7iA iiwa7/14 P-Rob 2HC-10 Franka Emika Comau AURA MIP Junior
  5. 5. Cobot e-book from Robotiq 21.09.16 5 Website download © sirris | www.sirris.be | info@sirris.be |
  6. 6. Typical applications 21.09.16 6  Simple (boring) repetitive tasks  Pick&place application  Object manipulation  Machine tending  Packaging in a box/depackaging  Test and sort  …  (Light) assembly  Third hand for operator  Connect 2 pieces  Mount object/positioning/…  … © sirris | www.sirris.be | info@sirris.be |
  7. 7. Industrial vs collaborative robots 21.09.16 7© sirris | www.sirris.be | info@sirris.be | Robot Cobot Payload +++ + Reach +++ + Position Accuracy +++ ++ Speed +++ + Human-robot interaction (safety) + +++ Simplicity of programming ++ +++ ‘Plug & produce’ in production + +++ Task Variation (flexibility) ++ +++ Availability +++ ++ +: limited ++: good +++: very good
  8. 8. Industrial robots ISO 10218 Safety 21.09.16 8© sirris | www.sirris.be | info@sirris.be | 3 types of safety standards •Basic definitions and guidelines •Valid for all machines Type A (Fundamental standards): •Safety aspects (B1) •Protective devices (B2) •Valid for a spectrum of machines Type B (Generic standards): •Detailed safety requirements •For particular machines and machine types Type C (Machine standards): ISO 14121 ISO 12100 ISO 13857 ISO 13855 ISO 13849 IEC 61508 ISO 62061 ISO 11161
  9. 9. ISO 10218: Robots and robotic devices – safety requirements 21.09.16 9© sirris | www.sirris.be | info@sirris.be |  Two parts:  ISO 10218-1: Industrial robots  ISO 10218-2: Industrial robot systems and integration  Four collaborative modes are defined 1. Stop of robot with automatic restart of task 2. Hand-guiding 3. Velocity and position monitoring 4. Power and force limitation
  10. 10.  Omission of quantified thresholds  Stronger reliance on risk assessment for defining thresholds (incl: robot, process, peripherals) ISO 10218-1 – new revision 21.09.16 10© sirris | www.sirris.be | info@sirris.be | Mode ISO 10218-1:2006 ISO 10218-1:2011 Hand-guiding Reduced speed (< 250 mm/s) Reduced speed (no quantified threshold) Speed and position monitoring  Distances from ISO 13855  Reduced speed (< 250 mm/s) Distances and speed from risk assessment Power and force limiting Force limiting (<150 N) or limitation of dynamic power (<80 W) No quantified thresholds. Combination of limitation of  Power,  Force,  Speed or  Energy
  11. 11. ISO / TS 15066 21.09.16 11© sirris | www.sirris.be | info@sirris.be |  Since 15 Feb 2016  Offers guidance for the process of risk assessment for HRC
  12. 12. ISO/TS 15066 21.09.16 12© sirris | www.sirris.be | info@sirris.be | Available on the ISO webstore
  13. 13. Cobot add-ons 21.09.16 13  End-effector  Fingers, suction cups,..  Flexibility  Future: Dexterity  Vision  2D/3D  Bin picking; uncertain positions,…  Complexity ↑  Future: integration, user friendliness © sirris | www.sirris.be | info@sirris.be | Source: Intermodalics
  14. 14. ROI 21.09.16 14  Costs (-)  Robot HW  Programming  Grippers/tooling and sensors  Periphery (input/output)  Benefits (+)  Hard: €€  save labor cost (how much?); efficiency increase  Soft: quality improvement, ergonomics for the operator; more job satisfaction; future oriented © sirris | www.sirris.be | info@sirris.be |
  15. 15. Application demo 21.09.16 15  Universal Robots UR3  Screw application  Synchronized © sirris | www.sirris.be | info@sirris.be |  KUKA iiwa 14  3rd hand  Pick&place  Senses object before grasping
  16. 16. Hands-on workshop “Meet the cobots” 21.09.16 16  10 November in Diepenbeek  Cobot programming  Gripper selection  Camera setup  Integration  http://www.sirris.be/nl/agenda/meet-cobots © sirris | www.sirris.be | info@sirris.be |
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  18. 18. +32 491 345 392 Filiep.vincent@sirris.be Filiep Vincent 21.09.16© sirris | www.sirris.be | info@sirris.be | be.linkedin.com/in/filiepvincent filiepvincent
  19. 19. http://www.sirris.be #sirris http://www.linkedin.com/company/sirris 21.09.16 http://techniline.sirris.be © sirris | www.sirris.be | info@sirris.be |

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