KE House in Karachi has implemented two solar photovoltaic projects totaling 292.5 kW to reduce its electricity costs and carbon emissions. The first 25 kW rooftop system pays for itself in under 3 years and generates over 43,500 kWh annually. A second 267.5 kW carport system is expected to generate over 300,000 kWh yearly, saving over 6 million PKR. Together the projects lower KE's electricity bill by 7.5 million PKR annually and cut carbon emissions by around 150,000 tons, making KE House 38% energy self-sufficient during office hours.
1. KE House Solar Transformation
Project Preamble and Highlights
2. KE’s Small Scale Solar/ RE Program:
Energy Conservation Department (ECD)
• KE’s in-house project manager for solar PV projects design and implementation:
– 600 KW of small scale grid tied and off grid projects have been successfully completed.
• These projects ensure facility’s compliance with:
– Energy conservation and efficiency targets.
– Best practices in energy management.
• KE’s point of contact for both internal and external stakeholders and the lead
department on proposed Net Metering rules.
• The department supports and promotes state of the art technologies and solutions
for KE’s consumers.
• Besides technical consulting services and RE projects, ECD actively conducts
awareness programs which include school campaigns and industrial energy
efficiency seminars throughout Karachi.
3. KE House Load Details
• Approximately 800 kW connected load at KE House.
• Currently 38% of this load has been switched to in house solar PV
generation.
Lights
2%
HVAC
59%
UPS & Misc
26%
Office
Equipment
11%
Elevator
2%
KE HOUSE LOAD DISTRIBUTION
• Two PV projects have been
completed:
25 KW BOC project
267.5 KW Carport project
4. Potential for Solar in Karachi
Plenty of Sun hours in Karachi
• 320 days of 6 hours sunshine
is taken as an approximate.
• Panels in the duration have
shown to perform to 85% of
their rated capacity.
5. 25 KW Rooftop PV Project – Pilot Phase
• In March 2015 management approved installation of 25 KW
rooftop solar at KE House.
• Top 5 vendors had submitted their proposals which were evaluated
on techno-commercial basis.
• On the basis of above selection, Orient Energy Systems were
selected in April 2015.
• In August 2015 First Solar (USA) offered free of cost panels.
• After re-evaluation of the proposals, MAQ international and First
Solar (USA) were awarded the contract in October 2015.
6. Project Overview – 25 KW BOC Rooftop PV
• The project at BOC is equipped with 225 thin film (First Solar) solar panels
and 3 SMA inverters. The PV system is grid tied and also served as the pilot
project for testing of Net Metering.
• The 25 KW project has been performing up to expectations and is capable of
generating 43,500 KWh/year.
System Capacity
(KW)
Total Annual
Saving in Units
(KWh)
Total Annual Savings
(PKR Million @ Rs. 22)
Payback time (Years)
Carbon Emissions
Reduction (ton/year)
25 38,400 0.85 2.7 16,500
The payback of this system is less than 3 years.
• The system also consists of a weather station and a data monitoring system
that assists tracking the system’s performance.
7. Compliance to Network & Reliability Standards:
25 KW Pilot Net Metering Project
• Bi-directional meter is installed at
the BOC project.
• Network behavior monitored
through power logger & fault
testing conducted:
• Under all test conditions inverter
desynchronized with utility source
-Utility Shutdown -Phase to neutral
entangle
-Phase to phase entangle -Low voltage
-Neutral break/ Voltage
fluctuation
-Phase missing
-100
-50
0
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Import 0.60.32111811741571370.50.417117517218816917 7.12011641221861325.56.1130132122991430.40.4
Export -24-86 -1 -1 -1 -1 -2 -62-82 -3 -3 -2 -2 -2 -63-54 -1 -1 -2 -1 -1 -21-36 -2 -1 -4 -6 -3 -74-70
Solar Production kWh 37 89 47 77 69 64 71 70 84 86 92 85 68 93 69 73 42 64 77 39 39 25 40 72 61 8510281 81 74
KE House Electricity Import & Export
Desynchronization
study conducted /
fault tested
8. Power Quality Results:
25 KW Pilot Net Metering Project
• According to IEE Std. 519-1992 Total Harmonic Distortion limit is 5 % for voltages below
69kV and above 120 V.
• Our study ensures that the inverter complies with IEEE 1547 grid interconnection code
• Other parameters including voltage range, frequency range and power factor are within
acceptable limits as outlined in the interconnection code.
9. 267.5 KW Solar Carport Project – Phase II
• March 2016, approval for the 267.5 KW solar carport project
• Orient Energy Systems and MAQ International shortlisted.
MAQ backed off.
• Orient Energy Systems given go ahead in May 2016:
– Approval from CFT comprising of Business Finance, Procurement and
ECD.
10. Project Overview: 267.5 KW Carport Project
System
Capacity
(KW)
Total Annual
Saving in Units
(KWh)
Total Annual
Savings
(PKR Million @ Rs.
22)
Payback
time
(Years)
Emissions
Reduction
(ton/year)
267.5 304,749 6.7 4.6 131,651
• Equipped with 1070 poly crystalline ReneSola PV panels and 12 SMA inverters, the
project is expected to generate more than 300,000 KWh/year translating to more than
6 million PKR annual saving.
• Its key features include:
– Aesthetic mechanical structure
– Tier-1 PV panels, inverters and cluster controllers
Equipment Description
Solar Panels ReneSola 156
Polycrystalline – 250 W
Inverter SMA Sunny Tripower
25000TL
Data logger SMA Sunny Cluster
Online
Monitoring
System
SMA
Civil Structure Hot Dip Galvanized Iron
11.
12. Key Results Achieved
• With both phases (rooftop + carport) coming online:
– KE saves ~ 7.5 million PKR annually in electricity costs.
– KE mitigates ~ 150,000 tons of CO2 emissions annually.
• KE house is now 38% self sufficient in its electricity usage during
office hours.
• These milestone energy management projects bring us closer to
KE’s sustainable energy consumption goals fulfilling the ISO
50001 targets.