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In the name of Allah, the most beneficent and most merciful
CE-106 Civil Engineering Materials and Concrete 
Technology 
Aggregates 
• Aggregates occupy at least three-quarters of the volume 
of concrete. Aggregate is cheaper than cement and it is, 
therefore, economical to put into the mix as much of 
aggregates and as little of cement as possible. 
• Economy is not the only reason for using aggregates, 
aggregates give a higher volume stability and better 
durability to concrete. 
• Cement paste alone has no such higher volume stability, 
strength and durability. 
CE 106 Civil Engg. Materials and Concrete Technology By. D2r. Khan Shahzada
3 
Aggregates Cont… 
Classification of aggregates according to size: 
• The size of aggregates used in concrete ranges from tens 
of millimeters to particles less than one-tenth of a 
millimeter in cross section. 
• The maximum size of aggregate depends on the size of 
section and congestion of reinforcement used in 
concrete. 
• The aggregates can be classified according to size by 
ASTM as, 
• Coarse Aggregates: which retain on sieve#4 
• Fine Aggregates: which passes through sieve#4 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
4 
Aggregates Cont… 
Classification of Aggregates according to shape: 
 British Standard classification of aggregates according to 
shape is as, 
• Rounded: 
fully water-worn or completely shaped by abrasion 
(physical wear). e.g river or sea shore gravel, desert and 
wind blown sand. 
• Irregular: 
Naturally irregular or partly shaped by abrasion and having 
rounded edges. e.g hard grey siliceous stone) 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
5 
Aggregates Cont… 
• Flaky: 
Materials of which the thickness is small relative to the 
other two dimensions. e.g laminated rock. 
• Angular: 
Possessing well defined edges formed at the intersection of 
roughly planar faces. e.g crushed rocks of all types 
• Elongation: 
Materials usually angular in which the length is 
considerably larger than the other two dimensions. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
6 
Aggregates Cont… 
• Flaky and Elongated: 
Materials having the length considerably larger than the 
width and the width considerably larger than the thickness. 
Flakiness Index: 
The mass of flaky particles expressed as a %age of the 
mass of the sample is called flakiness index. 
Elongation Index: 
The mass of elongated particles expressed as a %age of the 
mass of the sample is called elongation index. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
7 
Aggregates Cont… 
Classification of Aggregates according to weight: 
• The aggregates having the bulk density from 1520-1680 
Kg/m3 are called normal weight aggregates. 
• Normal weight aggregates are further classified as natural 
aggregates and artificial aggregates. 
•The natural aggregates are; Sand, gravel, crush rock such 
as granite, quartzite, and sand stone etc. 
•The artificial aggregates are; broken bricks, air-cool slag, 
fly ash, bloated clay etc. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
8 
Aggregates Cont… 
Assignment#4 
1. Gradation of aggregate 
2. Sieve Analysis 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
9 
Aggregates Cont… 
Light weight aggregates: 
• The aggregates having the bulk density less than 1100 
kg/m3, are called light weight aggregates. light weight 
aggregates can be; 
• Processed natural materials (e.g expanded clay or 
expanded shale) 
• processed by-products (e.g foamed slag) 
• unprocessed materials (e.g pumice) 
• light weight concrete results in significant benefits in 
terms of load bearing elements of smaller x-section and 
also give better thermal insulation than ordinary concrete. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
10 
Aggregates Cont… 
Heavy weight aggregates: 
• The aggregates having the bulk density more than 2080 
kg/m3, are called heavy weight aggregates. Heavy weight 
aggregates include Iron, Steel, Limonite etc. 
• heavy weight aggregates produce heavy weight concrete 
which is used in the construction of radiation shields. 
• radiation shields protect the operating personnel against 
the biological hazards in the nuclear energy industry or x-ray, 
gamma ray at therapy centers. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
11 
Aggregates Cont… 
Classification of Aggregates according to surface texture: 
Aggregates can be classified on the basis of surface 
texture into the following (British Standard 
classification); 
1. Glassy 
2. Smooth 
3. Granular 
4. Rough 
5. Crystalline 
6. Honeycombed 
The surface texture of the aggregates affects its bond to the 
cement paste and also influence the water demand of the 
mix, especially in the case of fine aggregates. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
12 
Aggregates Cont… 
Density of Aggregates: 
 Bulk density: The mass of aggregates per unit total 
volume of aggregates including voids, is called bulk 
density. 
 Absolute density: Mass per unit volume of the solid 
particles only is called absolute density. 
 Relative Density: relative density or specific gravity of 
aggregates is the ratio of specific mass (absolute 
density) of aggregates to the density of water. 
 The density or specific mass of water at 40C is taken as 
1000 kg/m3 or 62.4 lbs/ft3. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
13 
Aggregates Cont… 
Absorption of Aggregates: 
The water absorption of aggregate is determined by 
measuring the increase in mass of an oven-dried sample 
when immersed in water for 24 hours. The ratio of the 
increase in mass to the mass of the dry sample, 
expressed as a percentage, is called absorption. 
 Absorption (%) = ((Wet mass – Dry mass)/Dry mass )*100 
 Moisture Content of Aggregates: 
 Aggregates exposed to rain collect a considerable 
amount of moisture on the surface of the particles. This 
surface moisture is expressed as a percentage of the 
mass of the saturated and surface dry aggregates and is 
called moisture content. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
14 
Aggregates Cont… 
Bulking of Sand: 
Bulking is the increase in the volume of a given mass of 
sand caused by the films of water pushing the sand 
particles apart. 
Causes: Segregation and honey combing in concrete 
Soundness of Aggregates: 
The ability of aggregates to resist excessive changes in 
volume as a result of changes in physical condition. 
 Chemical reaction between the aggregates and the alkalis 
in cement causes expansion of aggregates. 
 Freezing and thawing and alternate wetting and drying 
are the physical causes of permanent volume changes of 
aggregates. 
CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
15 
Sardar Ahtsham Ibrar UET PeshaWar Civil 
Dept

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Aggre gates By Ahtsham UET PeshawaR

  • 1. In the name of Allah, the most beneficent and most merciful
  • 2. CE-106 Civil Engineering Materials and Concrete Technology Aggregates • Aggregates occupy at least three-quarters of the volume of concrete. Aggregate is cheaper than cement and it is, therefore, economical to put into the mix as much of aggregates and as little of cement as possible. • Economy is not the only reason for using aggregates, aggregates give a higher volume stability and better durability to concrete. • Cement paste alone has no such higher volume stability, strength and durability. CE 106 Civil Engg. Materials and Concrete Technology By. D2r. Khan Shahzada
  • 3. 3 Aggregates Cont… Classification of aggregates according to size: • The size of aggregates used in concrete ranges from tens of millimeters to particles less than one-tenth of a millimeter in cross section. • The maximum size of aggregate depends on the size of section and congestion of reinforcement used in concrete. • The aggregates can be classified according to size by ASTM as, • Coarse Aggregates: which retain on sieve#4 • Fine Aggregates: which passes through sieve#4 CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 4. 4 Aggregates Cont… Classification of Aggregates according to shape:  British Standard classification of aggregates according to shape is as, • Rounded: fully water-worn or completely shaped by abrasion (physical wear). e.g river or sea shore gravel, desert and wind blown sand. • Irregular: Naturally irregular or partly shaped by abrasion and having rounded edges. e.g hard grey siliceous stone) CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 5. 5 Aggregates Cont… • Flaky: Materials of which the thickness is small relative to the other two dimensions. e.g laminated rock. • Angular: Possessing well defined edges formed at the intersection of roughly planar faces. e.g crushed rocks of all types • Elongation: Materials usually angular in which the length is considerably larger than the other two dimensions. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 6. 6 Aggregates Cont… • Flaky and Elongated: Materials having the length considerably larger than the width and the width considerably larger than the thickness. Flakiness Index: The mass of flaky particles expressed as a %age of the mass of the sample is called flakiness index. Elongation Index: The mass of elongated particles expressed as a %age of the mass of the sample is called elongation index. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 7. 7 Aggregates Cont… Classification of Aggregates according to weight: • The aggregates having the bulk density from 1520-1680 Kg/m3 are called normal weight aggregates. • Normal weight aggregates are further classified as natural aggregates and artificial aggregates. •The natural aggregates are; Sand, gravel, crush rock such as granite, quartzite, and sand stone etc. •The artificial aggregates are; broken bricks, air-cool slag, fly ash, bloated clay etc. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 8. 8 Aggregates Cont… Assignment#4 1. Gradation of aggregate 2. Sieve Analysis CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 9. 9 Aggregates Cont… Light weight aggregates: • The aggregates having the bulk density less than 1100 kg/m3, are called light weight aggregates. light weight aggregates can be; • Processed natural materials (e.g expanded clay or expanded shale) • processed by-products (e.g foamed slag) • unprocessed materials (e.g pumice) • light weight concrete results in significant benefits in terms of load bearing elements of smaller x-section and also give better thermal insulation than ordinary concrete. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 10. 10 Aggregates Cont… Heavy weight aggregates: • The aggregates having the bulk density more than 2080 kg/m3, are called heavy weight aggregates. Heavy weight aggregates include Iron, Steel, Limonite etc. • heavy weight aggregates produce heavy weight concrete which is used in the construction of radiation shields. • radiation shields protect the operating personnel against the biological hazards in the nuclear energy industry or x-ray, gamma ray at therapy centers. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 11. 11 Aggregates Cont… Classification of Aggregates according to surface texture: Aggregates can be classified on the basis of surface texture into the following (British Standard classification); 1. Glassy 2. Smooth 3. Granular 4. Rough 5. Crystalline 6. Honeycombed The surface texture of the aggregates affects its bond to the cement paste and also influence the water demand of the mix, especially in the case of fine aggregates. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 12. 12 Aggregates Cont… Density of Aggregates:  Bulk density: The mass of aggregates per unit total volume of aggregates including voids, is called bulk density.  Absolute density: Mass per unit volume of the solid particles only is called absolute density.  Relative Density: relative density or specific gravity of aggregates is the ratio of specific mass (absolute density) of aggregates to the density of water.  The density or specific mass of water at 40C is taken as 1000 kg/m3 or 62.4 lbs/ft3. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 13. 13 Aggregates Cont… Absorption of Aggregates: The water absorption of aggregate is determined by measuring the increase in mass of an oven-dried sample when immersed in water for 24 hours. The ratio of the increase in mass to the mass of the dry sample, expressed as a percentage, is called absorption.  Absorption (%) = ((Wet mass – Dry mass)/Dry mass )*100  Moisture Content of Aggregates:  Aggregates exposed to rain collect a considerable amount of moisture on the surface of the particles. This surface moisture is expressed as a percentage of the mass of the saturated and surface dry aggregates and is called moisture content. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 14. 14 Aggregates Cont… Bulking of Sand: Bulking is the increase in the volume of a given mass of sand caused by the films of water pushing the sand particles apart. Causes: Segregation and honey combing in concrete Soundness of Aggregates: The ability of aggregates to resist excessive changes in volume as a result of changes in physical condition.  Chemical reaction between the aggregates and the alkalis in cement causes expansion of aggregates.  Freezing and thawing and alternate wetting and drying are the physical causes of permanent volume changes of aggregates. CE 106 Civil Engg. Materials and Concrete Technology By. Dr. Khan Shahzada
  • 15. 15 Sardar Ahtsham Ibrar UET PeshaWar Civil Dept