Quality Control Engineering

1. Business Skills
Technical Competence
Customer Satisfaction

2. ONG Automation Ltd
Looking to the Future
Design - Supply – Implement – Compliance - Support - Training
For further information: http://www.ongautomaton.com

3. Centers of Excellence
Design – Build - Optimize - Support
Ireland
United Kingdom
Europe
USA
Qatar
Adu Dhabi
Africa
Oman
Dubai

4. Business Skills :
O.N.G. Automation Ltd. has delivered solutions across the entire manufacturing spectrum since
its formation in 1993. During this time, O.N.G. has delivered over 800K points of automation
hardware from headquarters based in Cork, to providing services in Europe and QATAR for
worldwide installations.
ONG Automation's clients include some of the most successful organisations in the Chemical,
Pharmaceutical, Biotech, Semiconductor, utilities and Food & Beverage industries in Ireland,
the U.K. and worldwide.
With ONG’s wealth of Business and Technical Competence, Training and knowledge in
manufacturing process, we offer complete systems integration and training into the customer's
enterprise from Automation Systems, Electrical Design & Installation, Information Solutions,
MES and ERP integration. ONG prides itself for Business Innovation and being leaders in
Automation as a Wonderware Systems Integrator.
Design - Supply - Implement – Support - Training

5. Effective Business Skill
ONG Focuses on Maintaining an Effective Cost base Operation to support changing business needs using the
following key business functions :
•Marketing Sales Management and Benchmarking.
•Providing Value-Based Marketing to suit company / customer future needs.
•Project / Cost Management and control to suit all customer needs.
•Providing for Company Quality Management Certification and assessment.
•Providing for Design Teams and Validation IQ/OQ/PQ Services.
•Supporting Supply Chain Management
•Conducting Vendor Assessment
•Implementing Training & Investment for the future skill expansion.
•Providing Cost effective solutions within customer budget and timelines.

6. Technical Competence
Design - Supply - Implement - Support
ONG has highly skilled, degree qualified, experienced project teams delivering Automation solutions
to all manufacturing areas. From the Pharmaceutical sector to traditional Manufacturing
industries. With our strong background in automation, we provide open vendor support and connectivity
to any new or legacy systems from control devices through to ERP with seamless, bi-directional integration.
ONG Delivered Technical Solutions Overview:
•Batch Manufacturing and Reporting Solutions:
•IVAX, Millipore, Schwarz Pharma, Proctor & Gamble
•Custom VB.NET Applications - Electronic Batch Reporting Solutions:
•Baxter Healthcare, Leo-Pharma
•Manufacturing OEE, KPI Reporting:
•Bausch & Lomb, IVAX
•Environment & Energy Reporting:
•ADM - Stack emissions Monitoring and Reporting
•Product Tracking & Genealogy:
•Baxter Healthcare - Production System with FDA 21CFR, Part 11 Traceability

7. Custom Applications Training :
Batch Systems: InBatch, RSBatch
Historians: InSql, RSSql, Microsoft SQL, OSIsoft Pi Historian
Downtime Analysis: Plant Metrics, DT Analyst
SPC: QI Analyst, SPCPro
Reporting Solutions: Active Factory, SuiteVoyager
Production Tracking: PEMS, eProcedures
Change Control: MDT, RSMACC
ERP
Gateways
MES
Visualization SCADA: InTouch, RSView, iFIX, Cimplicity, WinCC, Citect
HMI: Allen Bradley PanelView, Siemens Touch and Multi Panels, Bartec, Stahl
Networks
Automation
Industrial Ethernet – DeviceNet – ControlNet – Profibus DP & PA
DH+ & DH485 – Allen Bradley Universal Remote I/O – Modbus
Redundant Networks –- Foundation Fieldbus – HART – Melsec – ASi
•Allen Bradley: SLC, PLC5, MicroLogix, ControlLogix & CompactLogix
•Siemens: S7, S5
•Also: Omron, Pilz, Foxboro I/A System, Delta V, Eurotherm
Mitsubishi, Modicon and Telemecanique,
Bartec, Stahl
ONG offers excellent Technical Integration & Training
of all systems from the Plant-floor Automation hardware,
through to MES layer, up to the top-floor business ERP
systems.

8. Projects Profiles
Intel: Life Safety System & Tool Installation, 12,400 I/0
Celtic Anglian Water: Waste Water Treatment Facility, 6,000, I/O
Cadbury Schweppes: Crumb Production Facility, 2,700 1/0
Wexport (Leo Pharma): PW & WFI Systems 3000/IO
Wexport (Leo Pharma): Spray Dryer and UF System 2000I/O
Abbott Laboratories: Mix Vessel Transfer Lines
Millipore: Batch Control System 7000I/O
Allergan 4000I/O
Visualization
Automation
Networks

9. ONG Training & Development
 ONG Training :
 ONG Automation helps companies Maximize Human assets through education and hands on training on
controllers, drives, software, hardware.
 A variety of packages are available for our customers. These training packages range from those
conducted at the factory or on a specific Automation Application to those programs offered at the
customer's site for a specific job or general training requirement.
 ONG arranges regular training, which typically covers Integrator Assessment, general application,
assembly, installation, commissioning, operation, testing, maintenance and trouble shooting.
 How The Customers Benefit:
Factory Training - we offer application and hands-on training programs in our facility.
Customer Site Training - can be carried out during the installation and commissioning period or
during maintenance intervals.
Customized training - we will work with the Customer to define a suitable training scope
 ONG are committed to all Employee Development Needs and run annual development programs to
 keep pace of the market needs and new developments in Automation.

10. ONG Design Control Planning
 ISO Quality Management Systems are used during all Automation Project Designs.
 ONG Automation provides for design and development appropriate to each specific customer design.
 A Risk based assessment approach is conducted using as GAMP 5 .
How the Customer Benefits :
 ONG Provides for scheduling, tracking, issue resolution, and management reporting, budgets, staffing,
and schedules associated with all project activities and identification of methods.
 Planning output is updated, as appropriate, as the design and development progresses with scheduled
reports.

11. Overview

12. Quality Systems & Compliance
ONG operates a quality system in compliance with current Good Automated Manufacturing
Practice / (GAMP) since 1998. Customer Satisfaction is Critical to ONG Business Success so we
Monitor our customer feedback. We provide for measuring Installation Quality . Customers
Responses are conducted in accordance with the highest of International Standards (ISO).
Quality & Customer Satisfaction are key business indicators for ONG future development.
At ONG we ensure ON Time Delivery is always achieved to suit Customer needs.
ISO9001-2008
ONG Automation was awarded ( ISO Certification in 2006 for Design & Supply
for Automation & Information Solutions . This includes turn-key packages with
full scope of supply from initial design to installation, validation &
commissioning and training.
Customer Satisfaction

14. ONG: Supporting our Customers since 1993
Pharmaceutical
• Allergan
• Baxter Healthcare
• Schwarz Pharma
• Astellas (formerly Yamanouchi)
• Abbott
• GE Healthcare
• Pfizer
• Leo-Pharma / Wexport
• Wyeth
Chemical & Oil
• Arch Chemicals
• Info-Lab (Haber-Group)
• Proctor & Gamble
• Conoco Philips
Manufacturing
• Smurfit Group
• ABB Transformers
• St. Gobain
Food & Beverage
• Heineken
• Bulmers, C&C
• Cadburys
• Coca-Cola (Ballina Beverage)
Energy & Waste
• ESB (Power Generation)
• Celtic Anglian Water
Heavy Manufacturing
• Lisheen Mines
• Aughinish Alumina
Semiconductors and
Electronics
• Intel
Medical Device
• Millipore
• Baxter Healthcare
• Becton Dickinson
• Bausch & Lomb
• IVAX

15. Full Project Life Cycle Support

16. Micro-Bio Manufacturing Facility
Compete batch Manufacturing automation solution for Oxidation, MerCap
Oxidation, Distillation also Chemical Detoxification for effulgent discharge.
Chemical & Oil Process
Manufacturing control system for the manufacturing of caustic of Caustic Soda
Liquor, Hydrochloric Acid, Sodium Hypochlorite, Potassium Hydroxide and
Sulphuric Acid solutionsMICRO - BIO
Specialist plastics manufacturing.
Saint Gobain, Ireland – Full Manufacturing MES Solution
Saint Gobain, Boston USA – Full Manufacturing MES Solution
Irish Refining
On going support for PLC and SCADA systems on site.

17. Solvent Distillation & Storage – Millipore Project
The new $83 million dollar membrane casting facility is to produce a majority of the
company's membrane. As a core technology, these membranes are used in a wide
range of Millipore products requiring precise filtration and purification.
ONG Automation provide the complete turn key control system batch system based
on the Wonderware IAS and In-Batch products. This project also included 32 vessel
flammable storage area and management of charging and product transfers.
Distillation Towers

18. Intel Manufacturing Facility
wood refining and processing plant. Manufacturing control
system control-net, RSview SE.
Batch Manufacturing Solution for Consumer Hand Cream Market
Effluent Discharge System with pH monitoring, for EPA Reports
Bauxite to Alumina Plant Control System Upgrade for loading
docks with 24/7 Support Contract
Life Safety System, Tool Annunciation System, CLX 5000, GE
IFix, 12,000, I./O System
Manufacturing
Bauxite to Alumina Plant

19. Food & Beverage
Upgrade of Crumb Production Facility Control System
RO Water System and Well Management System, MES
System and support
Brewhouse Recipe Management and Batch Tracking
Manufacturing System
Boiler Scheduling System,
MES, IAS, Plant Wide Alarming and Data Collection
Solution. Batch reporting Solution.
Bulmers Site