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Sagar Institute of Science Technology &
Engineering (SISTec-E),Bhopal
PRODUCTION METHOD FOR
CELLULAR METALLIC FOAMS
By
Prof. Raghvendra khedle
Asst.Prof.Sonika Sahu
Metal foam
Powdered metalLiquid metalMetal vapour
Direct foaming with
gas
Sintering of hollow spheres
Direct foaming with
blowing
agent
Gasars
Powder compact melting
Casting
Spray forming
Vapour
deposition
Gas entrapment
Slurry forming
Pressing around
fillers
Sintering of powders
or fibers
Reaction sintering
Overview of the various ‘families’ of production methods for cellular metallic materials
Melting the Aluminium matrix metal
Addition of reinforcing particles to melt (5-
20% SiC or Al2o3)
Injection of gas into the melt using a rotating impeller
Pulling off the floating foam from the surface of the melt.
(Continuously, sheet material)
Influencing the pore structure by gas pressure, impeller
rotation speed and other parameters
Gas Injection method
Cymat production route

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Raghv

  • 1. Sagar Institute of Science Technology & Engineering (SISTec-E),Bhopal PRODUCTION METHOD FOR CELLULAR METALLIC FOAMS By Prof. Raghvendra khedle Asst.Prof.Sonika Sahu
  • 2. Metal foam Powdered metalLiquid metalMetal vapour Direct foaming with gas Sintering of hollow spheres Direct foaming with blowing agent Gasars Powder compact melting Casting Spray forming Vapour deposition Gas entrapment Slurry forming Pressing around fillers Sintering of powders or fibers Reaction sintering Overview of the various ‘families’ of production methods for cellular metallic materials
  • 3. Melting the Aluminium matrix metal Addition of reinforcing particles to melt (5- 20% SiC or Al2o3) Injection of gas into the melt using a rotating impeller Pulling off the floating foam from the surface of the melt. (Continuously, sheet material) Influencing the pore structure by gas pressure, impeller rotation speed and other parameters Gas Injection method