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w w w . m p i l . i n
MPIL STEEL STRUCTURES LIMITED
Unit 1
Maharashtra
Unit 2
Kanataka
Delhi
Gujarat
Hyderabad
• Hyderabad
6-3-1090/C/A/401,
Lovely Mansion, Somajiguda,
Hyderabad-500082
Email: hyderabad@mpil.in
Tel.:+91 40 4240 7743
• Delhi
Bldg no. A-8, Office No. 7B,
Big Joss Tower,
Netaji Subhash Place,
Pitampura, Delhi-110034, India.
Email: delhi@mpil.in
Tel.: 011-27356520
Fax: 011-27356520
• Gujarat
402, Alkapuri Arcade, 4th Floor,
A-wing, R.C. Dutt road,
Vadodara-390007
Email: gujarat@mpil.in
Cell: 09320059528
Offices :
Factory Unit - 1 (Tarapur) Factory Unit - 2 ( Tarapur)
Factory Unit
Offices
Headquarters
w w w . m p i l . i n
MPIL STEEL STRUCTURES LIMITED
Works : Maharashtra Unit
J-86, MIDC Tarapur, Boisar,
Dist. Thane - 401 506, Maharashtra.
Works : Karnataka unit
Chikkantapur Village, Near Sultanpur, Sandur Taluka,
Dist.-Bellary (Karnatka)
Corporate & Regd. Office : MPIL Headquarters
6th Floor, Trade Star, B -Wing, JB Nagar, Andheri-Kurla Road,
Mumbai-400 059, India.
Tel.: +91-22-4260 7000 • Fax : +91-22-4260 7070
E-mail : contact@mpil.in • website: www.mpil.in
BeyondPre-Engineered
Buildings
BeyondPre-Engineered
Buildings
CIVIL AND STEEL WORKS FOR COMPLETE METAL BUILDING SOLUTIONS
BEST SME AWARD BEST SMEGREEN
Indian Green Building Council
M E M B E R
‘Aspirants Award’ Green manufacturing Excellence
Award’ - 2012
Vision
To be India’s leading structural
steel solution provider.
MISSION & VISION
Mission
The MPIL mission is to “engineer
the earth” - to enable effective
use of steel to enhance
infrastructural facilities.
3
Indian Green Building Council
‘Gold’ certified
Business Standard
Yes bank- Best SME
Business Standard
Yes bank- Best Green SME
Aspirants Award’ by Frost & Sullivan
Company ProfileCompany Profile
MPILSteel Structures Ltd. was established in 2001,
to diversify into steel works, in addition to
strengthening its strong hold in the field of iron ore
mining and logistics. Under the leadership of Mr.
Ashwani gupta (chairman and managing director),
MPIL Steel Structures Ltd. has grown to become
the flagship company of the MPILgroup.
It has a production capacity of 50.000 tons of
structure steel, an engineering team of 850
members, offices in 5 cities and a large number of
satisfied customers across India, Africa and South-
East Asia. MPIL is a turnkey solution provider for
metal building products and integrated structure
steel fabrication. Over the last decade, MPIL has
emerged as a leading manufacturer of complex
steel structures, pre engineered buildings and
fabricated solar panel mounting structures.
MPIL pre-engineered buildings are custom-
designed to meet exact requirements using steel
structures, plate welded H/I beams,
Beyond PEB
Over
Over
Over
Over
Over
Over
750satisfied customers
15years of experience
tons of steel buildings manufactured
45,000
tons of structure fabrication Capacity
60,000
square feet fabrication facilities
1,200,000
square meter of industrial roofing area covered
250,00,000
4 5
2008-2009 2009-2010 2010-2011 2011-2012
Sales Turnover
Production Capacity
Team Size
Beyond Pre-Engineered Buildings
(Civil and Steelworks for your total construction
needs)
• MPIL goes above and beyond typical PEB
responsibilities to take on civil foundation design
and execution work as well
• All we need from you is access to your land or
plot!
• MPIL will undertake the scope of column
reactions, foundation layout and design,
roofing/cladding steel profiled sheets, "z" and "c"
channels and other building accessories such as
doors, windows and louvers. MPIL also
undertakes civil foundation design and execution
works.
MPIL steel structure now provide the backbone to
the Mumbai International Airport, the largest blast
furnaces of the JSW Steel iron-making zone in
Karnataka, the 63 storey Marathon Futurex
Tower, The Sahara Star Hotel in Mumbai and over
100MW solar farm in Gujarat, Rajasthan and
Orissa. MPIL is proud of its association with the
JSW Group, JSPL Group, L&T Group, and the
Zuari Italcementi Group
MPIL owns state-of-the-art steel LEED certified
fabrication plants in Tarapur, Maharashtra and
Sultanpur, Karnataka. MPIL is now a multiproduct
company manufacturing over 100 custom-design
fabricated structural steel products and cold-
rolled formed sections.
leveling, foundation execution and anchor-bolt
grouting
• As out client, you get complete piece of mind and
hassle-free single source vendor for all your
project development needs
• MPIL is the only complete construction solution
provider in India undertaking civil as well metal
building works
DESIGN & FABRICATION CIVIL WORK ON SITE
BUILDING CONSTRUCTION FINAL COMMISSIONING
DG Building at Bharati Ship Yard, Maharashtra
6 7
Bharati Ship Yard, Ratnagiri-Maharashtra
JSPL Angul, Orissa
JSW - Sinter - 2 Pump House, Karnataka
Bagmane WTC Project - Bangalore
Powerdeal Energy Systems, Nasik
Uniflex Cables Ltd, Gujarat
Garware Wall Ropes Ltd.,Satara,Maharashtra Raspberry Agrovet Pvt.Ltd., Rajasthan
WEIR BDK VALVES PVT.LTD,Karnataka
Anti Corrosive Equipment Pvt. Ltd., Valsad,Gujarat
MPIL Projects
JKT Nuts LLP ,Maharashtra
JSW Headquarters, Mumbai
Reliance Infrastructure Limited, Sasan Power Plant
JSW Energy Ltd. Tornagallu, Karnataka
9
KL Crescent,Bhiwandi-Maharashtra
Tata Motors Ltd. Maharashtra
Kargwal Enterprises Ltd.,Silvassa
Remi Process Plant & Machinery Ltd.
8
Nirani sugars, Mudhol-Karnataka
Apar Industries Ltd., GujaratAshapura Minechem Ltd., Gujarat
Shanti Iron & Steel ,Belgaum Jindal Saw Ltd., Gujarat
Shriram EPC Ltd,Chattisgarh Arham Anmol Projects Pvt. Ltd,Maharashtra
MPIL Projects
Praxair Ltd.,Chennai
Product Range at a Glance
MP - Insulated PanelMP - 1020 Profiled Sheets
MP - Steel DeckMP - 1020 Tile Sheets
Flange
Web
Flange
Web
Flange
12
Typical “Z” Section Typical “C” Section
MP - PurlinsMP - Wave Tile Sheets
MP - 980 Profiled SheetsMP - Wave Profiled Sheets
13
MP - DayLite Sheets Insulation
MP Wall Panels MP Roof Vents
MP Louvers
MP - Profiled Ridge MP - Curved Sheets
TMT Bar
Solar Panel Mounting Systems
Anatomy of PEBs
15
Advantages of PEBs
14
Strengths of MPIL PEBs are :
Advantages of MPIL PEBs are :
Clear spans up to 100m without internal
columns
• Flexibility in building dimensions
• ISO 9001 quality accreditation
• Easy expansion
• Fixed deadlines and costs
• Weather-tight roof and wall coverings with
accessories for long
maintenance free exteriors
• Single source responsibility
• Low initial cost
• Engineering flexibility
• Faster overall project completion
• Low maintenance
• Fast modular expandability
•
About PEB's
Pre-engineered buildings are the state-of-the-art steel solution to
developing an efficient and cost-effective infrastructure. PEB’s offer
ultimate design flexibility and an extremely short construction time (right
from initial design to completion). They are supplied as a fully finished
product along with steel structure, roofing, cladding and building
accessories. They require no on-site fabrication or welding – they can
simply be bolted together as per specifications. PEBs are best suited for
warehouses, sports halls, factories, workshops, distribution centers, cold
storages, supermarkets, aircraft hangars or any ground + multi-storey
construction.
Turbo Ventilator
Solar Mounted
Advanced Rooftop
Technology
Cantilever/
Canopies
Gable Flashing
Corner Flashing
PEBs are the SMART way forward
WHY PEBs are more efficient than
conventional RCC/concrete buildings:
• PEBs take HALF the construction time.
• Usability of the building can be started
earlier enabling faster ROI (Return on
Investment).
• Design flexibility and completely
customizable in shape, cost and use
• Superior aesthetic value, better rain
water drainage and connect to RCC
structure.
• Savings in costs of civil work. PEBs are
lighter in weight thereby requiring lesser
civil work
• No site fabrication required. Site work is
minimized and largely hassle-free
• Vertical clearance from the floor can
increase significantly, (from eaves to
ridge) creating more volumetric
parameter
• PEB can be dismantled, at ease and can
be re-erected at a totally different
location.
• Entire gamut of activities starting from
inception to completion are being
undertaken by a single entity resulting is
efficient project control.
1
10
CLEARHEIGHT
SLOPE
PURLIN
SPACING
16 17
Mezzanine Floor
Multi Span “3” Multi Span “2”
Multi Gable
Mezzanine Floor
Lean To
Monitor TypeMono Slope
North Light
EOT Crane Butterfly Canopy
Multi Span “1”Clear Span
Multicolor Pre-engineered buildings are custom
designed to meet your exact requirements.
The basic defining parameters are:
No matter what primary framing system is used, this
is defined as distance from the outside of Main
Framed Column of one side wall to the outside of
Main Framed Column of the opposite side wall.
It is the distance between the outside line of one
side Gable End Column (End Wall Column) to the
outside line of Gable End Column (End Wall
Column) of the opposite side. Any length is
possible.
It is the eave height which usually is the distance
from the bottom of the main framed column base
Building Width :
Building Length:
Building Height :
plate to the top cap plate of the main framed
column. When the columns are elevated from
finished floor level, the building height is the
distance from finished floor level to the top of cap
plate of the main framed column.
This is the distance between the centerline of two
adjacent interior main framed columns.
This is angle of roof with respect to the horizontal.
The most common roof slope is 1:10. Any
practical roof slope is possible.
This is the distance between the Finished Floor
Level to the bottom of knee joint.
Bay Spacing:
Roof Slope:
Clear Height:
END BAY BAY SPACING END BAY
BUILDING LENGTH
GABLEENDBAYGABLEENDBAYGABLECENTERBAY
BUILDINGWIDTH
MAIN PORTAL GABLE PORTAL
GABLE COLUMN
MAIN COLUMN
1 2 3 4
A
B
C
D
Structural Frame
MPIL Box Beams
• Width can be maximum of 1200mm to 1200mm
• Length upto 12 meters without welding joint
Shot-blast & Painting
MPIL beams can be shot blasted, coated with red-oxide primer and enamel painted at the MPIL plant, before
dispatch to client site.
SHOT-BLASTED
& PAINTED
SHOT-BLASTED RAW
MPIL T-Beams
• Flange width can be maximum of 1200mm
• Length upto 12 meters without welding joint
MPIL Plus/Cross Beams
• Maximum weight per section can be 35 tons
• Maximum size per column can be 1200 x 1200mm
• Range of plate thickness can be 6mm to 60mm
Applications
Multi-storey buildings, bridges, flyovers, rail projects,
power plants, refineries, airports and industrial sheds.
Advantages of MPIL Plate Welded Beams
• Enhanced life cycle and durability.
• Time saving as manufactured on automatic
online cutting and welding lines.
• Steel savings in excess of 20% as lower
sectional weight beams can achieve higher
load bearing capacity.
• Ideal for bolted or fabricated construction.
• Offer tremendous flexibility in design as beams
are entirely custom-made.
• Shot blasted and painted; aesthetically
superior.
Product Specification
Steel Grade
MPIL H/I Beams
Flange width : 200mm to 1500mm
Web thickness : 6mm to 60mm
Plate thickness : 6mm to 60mm
Length : Upto 12000mm without welding joint
(can be made longer with welding joint)
• IS 2062: E250A, E250B, E300, E350, E410
• ASTM: A36, A572 Grade 50 Certifications
• MPIL sections are also certified by Indian
Institute of Technology (IIT) Mumbai, Department
of Structural Engineering.
MPIL I/H Beams – Parallel Flange Sections
World over, parallel flange beams are the increasingly
preferred standard for large constructions owing to
their superior strength, cost-savings, enhanced
durability, and higher load-bearing capacity. MPIL
beams are now the most sought after primary sections
recommended by structural engineers, architects and
construction companies throughout India.
18 19
MP Plate Welded Beams
MP-CEE and MP-ZED Purlins
MP-CEE and MP-ZED Purlins are secondary members of steel structures which serve as the basic material of
construction for fast-track projects. These purlins are characterized by high strength, yet low cost (as a result
of the high strength to weight ratio). MP Purlins are supplied in required sizes and lengths with pre-punched
holes for quick bolting.
MP-Purlin
STANDARD PURLIN SELECTION C- SECTION - Ys 245 Mpa
Span (m) No of
Sag Roads
3.00 - C 100 x 45 x 15 x 1.6
3.50 - C 100 x 50 x 15 x 2 C 120 x 60 x 15 x 2
4.00 - C 120 x 50 x 15 x 2 C 140 x 60 x 15 x 2
4.50 1 C 140 x 60 x 15 x 2 C 160 x 70 x 20 x 2
5.00 1 C 160 x 60 x 20 x 2 C 200 x 70 x 20 x 2
5.50 1 C 180 x 60 x 20 x 2 C 200 x 70 x 20 x 2.5
6.00 1 C 200 x 70 x 20 x 2 C 200 x 80 x 20 x 2.5
6.50 2 C 200 x 80 x 20 x 2.5 C 220 x 80 x 20 x 2.5
7.00 2 C 200 x 80 x 20 x 2.5 C 220 x 80 x 20 x 3
7.50 2 C 200 x 80 x 20 x 2.8 C 250 x 80 x 20 x 2.8
8.00 2 C 200 x 80 x 20 x 3 C 300 x 80 x 20 x 2.5
8.50 2 C 220 x 80 x 20 x 3 C 300 x 70 x 20 x 3
9.00 3 C 220 x 100 x 20 x 3
9.50 3 C 220 x 80 x 20 x 3
10.00 3 C 220 x 80 x 20 x 3
2 2
Wind Load = 100 kg/m Wind Load = 150 kg/m
C 100 x 50 x 15 x 2
STANDARD PURLIN SELECTION C- SECTION - Ys 345 Mpa
2 2
Span (m) No of Wind Load = 100 kg/m Wind Load = 150 kg/m
Sag Roads
3.00 - C 100 x 45 x 15 x 1.6 C 100 x 45 x 15 x 1.6
3.50 - C 100 x 50 x 15 x 1.6 C 100 x 50 x 15 x 2
4.00 - C 100 x 50 x 15 x 2 C 120 x 50 x 15 x 2
4.50 1 C 120 x 50 x 15 x 2 C 140 x 50 x 15 x 2
5.00 1 C 140 x 50 x 15 x 2 C 160 x 60 x 20 x 2
5.00 1 C 150 x 60 x 20 x 2 C 180 x 60 x 20 x 2.5
6.00 1 C 160 x 70 x 20 x 2 C 200 x 70 x 20 x 2.5
6.50 2 C 180 x 60 x 20 x 2 C 200 x 80 x 20 x 2.5
7.00 2 C 200 x 70 x 20 x 2 C 200 x 80 x 20 x 2.5
7.50 2 C 200 x 80 x 20 x 2.5 C 200 x 80 x 20 x 3.8
8.00 2 C 200 x 80 x 20 x 2.5 C 220 x 80 x 20 x 3.5
8.50 2 C 200 x 80 x 20 x 3 C 250 x 70 x 20 x 2.8
9.00 3 C 220 x 80 x 20 x 3 C 250 x 80 x 20 x 3
9.50 3 C 220 x 80 x 20 x 3 C 300 x 80 x 20 x 2.5
10.00 3 C 220 x 80 x 20 x 3 C 300 x 80 x 20 x 2.8
2 2
Span (m) No of Wind Load = 100 kg/m Wind Load = 150 kg/m
Sag Roads
3.00 - Z 100 x 45 x 15 x1.6 Z 100 x 50 x 15 x 2
3.50 - Z 100 x 50 x 15 x 2 Z 120 x 60 x 15 x 2
4.00 - Z 120 x 50 x 15 x 2 Z 140 x 60 x 15 x 2
4.50 1 Z 140 x 60 x 15 x 2 Z 160 x 70 x 20 x 2
5.00 1 Z 160 x 60 x 20 x 2 Z 200 x 70 x 20 x 2
5.50 1 Z 180 x 60 x 20 x 2 Z 200 x 70 x 20 x 2.5
6.00 1 Z 200 x 70 x 20 x 2 Z 200 x 80 x 20 x 2.5
6.50 2 Z 200 x 80 x 20 x 2.5 Z 220 x 80 x 20 x 2.5
7.00 2 Z 200 x 80 x 20 x 2.5 Z 220 x 80 x 20 x 3
7.50 2 Z 200 x 80 x 20 x 2.8 Z 250 x 80 x 20 x 2.8
8.00 2 Z 200 x 80 x 20 x 3 Z 300 x 80 x 20 x 2.5
8.50 2 Z 220 x 80 x 20 x 3 Z 300 x 70 x 20 x 3
9.00 3 Z 220 x 100 x 20 x 3
9.50 3 Z 250 x 100 x 20 x 3
10.00 3
STANDARD PURLIN SELECTION Z - SECTION - Ys 245 Mpa
3.00 - C 100 x 45 x 15 x 1.6 Z 100 x 45 x 15 x 1.6
3.50 - C 100 x 50 x 15 x 1.6 Z 100 x 50 x 15 x 2
4.00 - Z 100 x 50 x 15 x 2 Z 120 x 50 x 15 x 2
4.50 1 Z 120 x 50 x 15 x 2 Z 140 x 50 x 15 x 2
5.00 1 Z 140 x 50 x 15 x 2 Z 160 x 60 x 20 x 2
5.50 1 Z 150 x 60 x 20 x 2 Z 180 x 60 x 20 x 2
6.00 1 Z 160 x 70 x 20 x 2 Z 200 x 70 x 20 x 2
6.50 2 Z 180 x 60 x 20 x 2 Z 200 x 80 x 20 x 2.5
7.00 2 Z 200 x 70 x 20 x 2 Z 200 x 80 x 20 x 2.5
7.50 2 Z 200 x 80 x 20 x 2.5 Z 200 x 80 x 20 x 3
8.00 2 Z 200 x 80 x 20 x 2.5 Z 220 x 80 x 20 x 3
8.50 2 Z 200 x 80 x 20 x 3 Z 250 x 70 x 20 x 2.8
9.00 3 Z 220 x 80 x 20 x 3 Z 250 x 80 x 20 x 3
9.50 3 Z 220 x 80 x 20 x 3
10.00 3 Z 220 x 80 x 20 x 3
2 2
Span (m) No of Wind Load = 100 kg/m Wind Load = 150 kg/m
Sag Roads
STANDARD PURLIN SELECTION Z - SECTION - Ys 345 Mpa
Section - Z
Section - C
OverlappingButt - Connection Sleeve Connection
Technical & Material Specifications
Thickness : 1.5mm to 3mm
Length : Upto 12000mm
Material : CR Steel as per IS: 513/HR Steel as per IS:1079
Yield Strength: 245 MPa to 345 Mpa Type : Bare, Primer coated, Galvanized, Painted MP-CEE and MP-ZED
purlins made of hot rolled coils are degreased, phosphated and then primer finished with Zinc Chromate Red-
Oxide Pain-matching test requirement of IS:4777 and IS:2074. Special treatment to combat severe
atmospheric corrosion can be offered. We also offer purlins in galvanized coated steel in 120 GSM/175
GSM/275 GSM coating as per customer requirement.
Benefits of MPILPurlins/Channels:
• High strength to weight ratio.
• Can be used for large spans • Better quality & finish.
• Quick Installation.
• Economical.
*Data is approved and certified by IIT, Mumbai
20 21
MP - Purlins
MP-Steel Deck
MP-Steel Deck is a type of steel decking profile - one of its kind in India - at par with international standards of
steel design and strength. This decking profile can be used as a composite floor system or as a permanent
form work. It binds
with concrete slab and together forms a part of the floor structure. The interlocking between the concrete and
the floor deck occure by a system of embossment and ribs that are built into the deck, creating a reinforced
concert slab. This fast and simple installation using high strength product, gives immediate access to a
working platform of permanent form and positive reinforcement.
Advantage of MP-Steel Deck
• Light Weight - reduces weight of concrete floor by almost 50%
• Economical - does not require additional support; reduces use of concrete; reduces slab thickness; savings in
reinforcement steel
• Time Saving - easy and rapid installation; no major reinforcement required
• Multi-faceted - flooring, roofing or cladding, temperory or permanent shuttering, working platform during
construction
• Multi-use - widely used in multiple-storey buildings, shopping malls, super markets, storage facilities,
mezzanines, bridges, walkways, platforms, warehouses, industrial sheds, control rooms
• Aesthetic appeal - Offers internal polished look; available in every of colors; no need for internal plastering of roofs
2 2
Alloawable Load (kg/m ): Yield Stress of Material = 3400 kg/cm
SN t (mm) Span (m)
1 1.2 1.4 1.5 1.6 1.75 2 2.5 3 3.5 4
1 0.60 2657 1845 1355 1181 1038 867 664 425 270 170 114
2 0.63 2790 1937 1423 1240 1090 911 697 446 283 179 120
3 0.80 3542 2460 1807 1574 1384 1157 886 567 360 227 152
4 1.00 4428 3075 2259 1968 1730 1446 1107 708 450 283 190
5 1.25 5535 3844 2824 2460 2162 1807 1384 886 562 354 237
6 1.60 7084 4920 3615 3149 2767 2313 1771 1134 720 453 304
7 2.00 8856 6150 4518 3936 3459 2892 2214 1417 900 567 380
SN t (mm) Span (m)
1 1.2 1.4 1.5 1.6 1.75 2 2.5 3 3.5 4
1 0.60 3759 2611 1918 1671 1469 1228 911 467 270 170 114
2 0.63 3947 2741 2014 1754 1542 1289 957 490 283 179 120
3 0.80 5013 3481 2557 2228 1958 1637 1215 622 360 227 152
4 1.00 6266 4351 3197 2785 2448 2046 1519 778 450 283 190
5 1.25 7832 5439 3996 3481 3059 2557 1898 972 562 354 237
6 1.60 10025 6962 5115 4456 3916 3274 2430 1244 720 453 304
7 2.00 12531 8702 6394 5570 4895 4092 3037 1555 900 567 380
Young’s Modulus = 200 GPa.
Deflection Limit = Span/150 (IS 800 - 2007).
The sheets should span over minimum four supports.
The load shall be multiplied by 0.80 if the sheets
are spanning over 2 or 3 supports.
2 2
Alloawable Load (kg/m ): Yield Stress of Material = 2400 kg/cm
*Data is approved and certified by IIT, Mumbai
MEZZANINE FLOOR DIFFICAL DETAIL
JOIST
MAIN BEAM
Reinforcement
Concrete
MP - Decking Panel
End Closure
100x75x3.5
Over lap
(or) SDST Screw
Puddle Weld /
Max 100 mm50 mm
Decking MP - 720
120
240
148
240
Covered Width 720 mm
92.5
51
240
92240
R5 R5
92 148
51
Covered Width 960 mm
Decking MP - 960
Physical Properties
2 2 4 3
SN t (mm) Area (mm ) Weight (kg/m ) 1xx(cm ) Zxx (cm )
1 0.60 6.37 6.6 25.63 10.05
2 0.63 6.69 6.9 26.91 10.55
3 0.80 8.50 8.8 34.18 13.40
4 1.00 10.62 11.00 42.72 16.75
5 1.25 13.28 13.7 53.40 20.94
6 1.60 16.99 17.5 68.35 26.81
7 2.00 21.24 22.00 85.44 33.51
22 23
MP - Steel Deck
Roofing & Cladding
MP - Day Light SheetMP-980
MP-980 is the superior, world-class, finest roofing
and cladding profile in India for all span horizontal
and vertical applications Our fully automatic high
speed MP-980 roll forming line with hydraulic
controls, offers superior quality product.
MP-1020 is a light weight wide span trapezoidal
shaped roofing profile desinged for economical
application which gives aesthetical solution to all
you needs.This profile is also available in tile form.
MP - 1020
TECHNICAL SPECIFICATION
Covered Width 1020 mm
Supply Width 1060 mm
Pitch 255 Âą 2.5 mm
Crest Height 28 Âą 2 mm
Crest Width 26 mm
Lip 10 mm
TECHNICAL SPECIFICATION
Covered Width 980 mm
Supply Width 1060 mm
Pitch 196 mm
Crest Height 32Âą2 mm
Crest Width 45 mm
Lip 10 mm
MP-980 Profile MP - 1020 Profile
Young's Modulus = 200 Gpa. • Deflection Limit = Span/150 (IS 800 - 2007)
The sheet should span over minimum 3 supports.
0.9 0.35 0.35 0.35 0.35
1 0.35 0.35 0.35 0.35
1.1 0.35 0.35 0.45 0.45
1.2 0.45 0.45 0.45 0.45
1.4 0.45 0.45 0.45 0.45
1.5 0.5 0.5 0.5 0.5
1.6 0.5 0.6 0.5 0.6
1.8 0.5 0.6 0.5 0.6
2.0 0.6 0.8 0.6 0.8
2.25 0.8 1.0 0.8 1.0
2.5 1.0 1.0 1.0 1.0
Yield Stress = 2400 kg/cm2 Yield Stress = 3400 Kg/cm2
Wind Load = Wind Load =
100 kg/m2 150 kg/m2
Span (m) Wind Load = Wind Load =
100 kg/m2 150 kg/m2
Design Thickness: 0.35, 0.42, 0.45, 0.47,0.5,0.55,0.6,0.8 & 1 mm
Design Thickness of Profile - MP-980
LOAD CHART
Young's Modulus = 200 Gpa. • Deflection Limit = Span/150 (IS 800 - 2007)
The sheet should span over minimum 3 supports.
Design Thickness: 0.35, 0.42, 0.45, 0.47,0.5,0.55,0.6,0.8 & 1 mm
Design Thickness of Profile - MP-1020
LOAD CHART
Yield Stress = 2400 kg/cm2 Yield Stress = 3400 Kg/cm2
Wind Load = Wind Load =
100 kg/m2 150 kg/m2
Span (m) Wind Load = Wind Load =
100 kg/m2 150 kg/m2
0.9 0.35 0.35 0.35 0.35
1 0.35 0.45 0.35 0.45
1.1 0.45 0.45 0.45 0.45
1.2 0.45 0.5 0.45 0.5
1.4 0.45 0.5 0.45 0.5
1.5 0.5 0.5 0.5 0.5
1.6 0.6 0.8 0.6 0.8
1.8 0.8 1.0 0.8 1.0
2.0 1.0 - 1.0 -
Off WhiteLight Blue Brick Red
Bare Galvalume Environment Green
TECHNICAL SPECIFICATION
Covered Width 980 mm
Supply Width 1060 mm
Pitch 196 mm
Crest Height 32 Âą 2 mm
Crest Width 45 mm
Lip 10 mm
MP-Day Light Profile
Covered Width 980 mm
Supply Width 1060 mm
19620
45
32 Âą 2
10
MP - Curved Sheets
MP - 1020 Tile
MP-1020 Tile Profile
255Âą2.5
10
2628 Âą 2
20
Covered Width 1020Âą10 mm
Supply Width 1060 mm
0
45
Covered Width 1020 mm
Supply Width 1060 mm
Pitch 255 Âą 2.5 mm
Crest Height 28 Âą 2 mm
Crest Width 26 mm
Lip 10 mm
24 25
Profile Ridge
MP Roof Vents
Fixed Louvers
MP-Louvers
28
MP Steel Cabins
MP-Steel Cabins are modular, relocatable or fixed steel
cabins/buildings/structures which are made of pre-
coated steel sheets and thermally insulated panels.
They have the strength of steel, the aesthetic appeal of
modern construction, as well as the cost effectiveness of
signature MPIL steel structures. MP-Steel Cabins are
light weight and light weight and have very effective
heat and sound insulation.
29
MP Steel Cabins
200 cabins supplied to JSW Steel Limited
PEB Accessories
Ridge Internal Corner Flashing
35
22
145
145
Box Gutter
200
190
15
0
90
290 290
1515
Eave Trim
235
140
0
100
15
Eave Gutter
0
90
250
15 0
13
145
250
Corner Flashing
145
145
35
22
22
35
Building Accessories
Rod Bracings Foundation Bolts Angle Flange High Tensile Nuts and BoltsSag Rods
Skylight for Roofs Sliding Doors
Some of Our Prestigious Client Some of Our Prestigious Client
30
Completion Certificate
ZUARI ITALCEMENTI LTD.
LARSEN &TOUBRO LIMITED
Completion Certificate
31
JSW Energy Ltd. (Toranagallu, Ratnagiri)
JSW Steel Ltd. (Bellary, Salem & Tarapur)
Khimji Flow Equipments Pvt. Ltd. (Karnataka)
KL Crescent Infrastructure Pvt. Ltd.
(Navi Mumbai, Thane)
Larsen & Toubro Ltd.-ECC Division.
Larsen & Toubro Power Ltd.
Marathon Futurex Pvt. Ltd. (Mafatlal Group-Mumbai)
Overseas Infrastructure Alliance (India) Pvt. Ltd.
Raj West Power Ltd. (Barmer-Rajasthan)
Mumbai Inti Airport Ltd. (Mumbai)
Reliance Infrastructure Ltd. (Sasan Power Plant)
RKM Powergen Pvt. Ltd. (Chattisgarh)
Simplex Infrastructures Ltd. (Ethiopia)
Trinity Beverages Pvt. Ltd. (Karnataka)
Vikram Solar Pvt. Ltd. (Gujarat, Orissa, Rajasthan)
Weir BDK Valves (Karnataka)
Zuari Italcementi Ltd. (Sitapuram , Yerraguntla-Tamilnadu)
Aditya Birla Ltd. (Patalganga)
Afcons Infrastructures Ltd. (Chennai)
Apar Industries Ltd.
Ashapura Minichem Ltd. (Kutch, Gujarat)
Bagmane Developers Ltd. (Chennai)
Bajaj Steel Industries Ltd. (Nagpur)
BGR Energy Systems Ltd. (Maharashtra, Rajasthan)
Bharati Shipyard Ltd. (Thane, Ratnagiri)
Dhirubhai Ambani School (Mumbai)
DT Projects Ltd. (Mumbai)
Eversendai Construction Pvt. Ltd.
Garware Wall Ropes Ltd. (Maharashtra)
Gujarat Ambuja Exports Ltd. (Karnataka, Gujarat)
Inox India Ltd. (Kalol-Gujarat)
IVRCL Infrastructures & Projects Ltd. (Pune)
J Kumar Infraprojects Ltd. (Navi Mumbai)
Jindal Saw Ltd. (Nashik, Samaghogha, Nankapaya)
Jindal Steel and Power Ltd. (Angul, Raigarh, Raipur,
Patratu)
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GUJARAT AMBUJA EXPORTS LTD.

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Mpil pre engineered-building

  • 1. w w w . m p i l . i n MPIL STEEL STRUCTURES LIMITED Unit 1 Maharashtra Unit 2 Kanataka Delhi Gujarat Hyderabad • Hyderabad 6-3-1090/C/A/401, Lovely Mansion, Somajiguda, Hyderabad-500082 Email: hyderabad@mpil.in Tel.:+91 40 4240 7743 • Delhi Bldg no. A-8, Office No. 7B, Big Joss Tower, Netaji Subhash Place, Pitampura, Delhi-110034, India. Email: delhi@mpil.in Tel.: 011-27356520 Fax: 011-27356520 • Gujarat 402, Alkapuri Arcade, 4th Floor, A-wing, R.C. Dutt road, Vadodara-390007 Email: gujarat@mpil.in Cell: 09320059528 Offices : Factory Unit - 1 (Tarapur) Factory Unit - 2 ( Tarapur) Factory Unit Offices Headquarters w w w . m p i l . i n MPIL STEEL STRUCTURES LIMITED Works : Maharashtra Unit J-86, MIDC Tarapur, Boisar, Dist. Thane - 401 506, Maharashtra. Works : Karnataka unit Chikkantapur Village, Near Sultanpur, Sandur Taluka, Dist.-Bellary (Karnatka) Corporate & Regd. Office : MPIL Headquarters 6th Floor, Trade Star, B -Wing, JB Nagar, Andheri-Kurla Road, Mumbai-400 059, India. Tel.: +91-22-4260 7000 • Fax : +91-22-4260 7070 E-mail : contact@mpil.in • website: www.mpil.in BeyondPre-Engineered Buildings BeyondPre-Engineered Buildings CIVIL AND STEEL WORKS FOR COMPLETE METAL BUILDING SOLUTIONS
  • 2. BEST SME AWARD BEST SMEGREEN Indian Green Building Council M E M B E R ‘Aspirants Award’ Green manufacturing Excellence Award’ - 2012 Vision To be India’s leading structural steel solution provider. MISSION & VISION Mission The MPIL mission is to “engineer the earth” - to enable effective use of steel to enhance infrastructural facilities. 3 Indian Green Building Council ‘Gold’ certified Business Standard Yes bank- Best SME Business Standard Yes bank- Best Green SME Aspirants Award’ by Frost & Sullivan
  • 3. Company ProfileCompany Profile MPILSteel Structures Ltd. was established in 2001, to diversify into steel works, in addition to strengthening its strong hold in the field of iron ore mining and logistics. Under the leadership of Mr. Ashwani gupta (chairman and managing director), MPIL Steel Structures Ltd. has grown to become the flagship company of the MPILgroup. It has a production capacity of 50.000 tons of structure steel, an engineering team of 850 members, offices in 5 cities and a large number of satisfied customers across India, Africa and South- East Asia. MPIL is a turnkey solution provider for metal building products and integrated structure steel fabrication. Over the last decade, MPIL has emerged as a leading manufacturer of complex steel structures, pre engineered buildings and fabricated solar panel mounting structures. MPIL pre-engineered buildings are custom- designed to meet exact requirements using steel structures, plate welded H/I beams, Beyond PEB Over Over Over Over Over Over 750satisfied customers 15years of experience tons of steel buildings manufactured 45,000 tons of structure fabrication Capacity 60,000 square feet fabrication facilities 1,200,000 square meter of industrial roofing area covered 250,00,000 4 5 2008-2009 2009-2010 2010-2011 2011-2012 Sales Turnover Production Capacity Team Size Beyond Pre-Engineered Buildings (Civil and Steelworks for your total construction needs) • MPIL goes above and beyond typical PEB responsibilities to take on civil foundation design and execution work as well • All we need from you is access to your land or plot! • MPIL will undertake the scope of column reactions, foundation layout and design, roofing/cladding steel profiled sheets, "z" and "c" channels and other building accessories such as doors, windows and louvers. MPIL also undertakes civil foundation design and execution works. MPIL steel structure now provide the backbone to the Mumbai International Airport, the largest blast furnaces of the JSW Steel iron-making zone in Karnataka, the 63 storey Marathon Futurex Tower, The Sahara Star Hotel in Mumbai and over 100MW solar farm in Gujarat, Rajasthan and Orissa. MPIL is proud of its association with the JSW Group, JSPL Group, L&T Group, and the Zuari Italcementi Group MPIL owns state-of-the-art steel LEED certified fabrication plants in Tarapur, Maharashtra and Sultanpur, Karnataka. MPIL is now a multiproduct company manufacturing over 100 custom-design fabricated structural steel products and cold- rolled formed sections. leveling, foundation execution and anchor-bolt grouting • As out client, you get complete piece of mind and hassle-free single source vendor for all your project development needs • MPIL is the only complete construction solution provider in India undertaking civil as well metal building works DESIGN & FABRICATION CIVIL WORK ON SITE BUILDING CONSTRUCTION FINAL COMMISSIONING
  • 4. DG Building at Bharati Ship Yard, Maharashtra 6 7 Bharati Ship Yard, Ratnagiri-Maharashtra JSPL Angul, Orissa JSW - Sinter - 2 Pump House, Karnataka Bagmane WTC Project - Bangalore Powerdeal Energy Systems, Nasik Uniflex Cables Ltd, Gujarat Garware Wall Ropes Ltd.,Satara,Maharashtra Raspberry Agrovet Pvt.Ltd., Rajasthan WEIR BDK VALVES PVT.LTD,Karnataka Anti Corrosive Equipment Pvt. Ltd., Valsad,Gujarat MPIL Projects JKT Nuts LLP ,Maharashtra JSW Headquarters, Mumbai Reliance Infrastructure Limited, Sasan Power Plant
  • 5. JSW Energy Ltd. Tornagallu, Karnataka 9 KL Crescent,Bhiwandi-Maharashtra Tata Motors Ltd. Maharashtra Kargwal Enterprises Ltd.,Silvassa Remi Process Plant & Machinery Ltd. 8 Nirani sugars, Mudhol-Karnataka Apar Industries Ltd., GujaratAshapura Minechem Ltd., Gujarat Shanti Iron & Steel ,Belgaum Jindal Saw Ltd., Gujarat Shriram EPC Ltd,Chattisgarh Arham Anmol Projects Pvt. Ltd,Maharashtra MPIL Projects Praxair Ltd.,Chennai
  • 6. Product Range at a Glance MP - Insulated PanelMP - 1020 Profiled Sheets MP - Steel DeckMP - 1020 Tile Sheets Flange Web Flange Web Flange 12 Typical “Z” Section Typical “C” Section MP - PurlinsMP - Wave Tile Sheets MP - 980 Profiled SheetsMP - Wave Profiled Sheets 13 MP - DayLite Sheets Insulation MP Wall Panels MP Roof Vents MP Louvers MP - Profiled Ridge MP - Curved Sheets TMT Bar Solar Panel Mounting Systems
  • 7. Anatomy of PEBs 15 Advantages of PEBs 14 Strengths of MPIL PEBs are : Advantages of MPIL PEBs are : Clear spans up to 100m without internal columns • Flexibility in building dimensions • ISO 9001 quality accreditation • Easy expansion • Fixed deadlines and costs • Weather-tight roof and wall coverings with accessories for long maintenance free exteriors • Single source responsibility • Low initial cost • Engineering flexibility • Faster overall project completion • Low maintenance • Fast modular expandability • About PEB's Pre-engineered buildings are the state-of-the-art steel solution to developing an efficient and cost-effective infrastructure. PEB’s offer ultimate design flexibility and an extremely short construction time (right from initial design to completion). They are supplied as a fully finished product along with steel structure, roofing, cladding and building accessories. They require no on-site fabrication or welding – they can simply be bolted together as per specifications. PEBs are best suited for warehouses, sports halls, factories, workshops, distribution centers, cold storages, supermarkets, aircraft hangars or any ground + multi-storey construction. Turbo Ventilator Solar Mounted Advanced Rooftop Technology Cantilever/ Canopies Gable Flashing Corner Flashing PEBs are the SMART way forward WHY PEBs are more efficient than conventional RCC/concrete buildings: • PEBs take HALF the construction time. • Usability of the building can be started earlier enabling faster ROI (Return on Investment). • Design flexibility and completely customizable in shape, cost and use • Superior aesthetic value, better rain water drainage and connect to RCC structure. • Savings in costs of civil work. PEBs are lighter in weight thereby requiring lesser civil work • No site fabrication required. Site work is minimized and largely hassle-free • Vertical clearance from the floor can increase significantly, (from eaves to ridge) creating more volumetric parameter • PEB can be dismantled, at ease and can be re-erected at a totally different location. • Entire gamut of activities starting from inception to completion are being undertaken by a single entity resulting is efficient project control.
  • 8. 1 10 CLEARHEIGHT SLOPE PURLIN SPACING 16 17 Mezzanine Floor Multi Span “3” Multi Span “2” Multi Gable Mezzanine Floor Lean To Monitor TypeMono Slope North Light EOT Crane Butterfly Canopy Multi Span “1”Clear Span Multicolor Pre-engineered buildings are custom designed to meet your exact requirements. The basic defining parameters are: No matter what primary framing system is used, this is defined as distance from the outside of Main Framed Column of one side wall to the outside of Main Framed Column of the opposite side wall. It is the distance between the outside line of one side Gable End Column (End Wall Column) to the outside line of Gable End Column (End Wall Column) of the opposite side. Any length is possible. It is the eave height which usually is the distance from the bottom of the main framed column base Building Width : Building Length: Building Height : plate to the top cap plate of the main framed column. When the columns are elevated from finished floor level, the building height is the distance from finished floor level to the top of cap plate of the main framed column. This is the distance between the centerline of two adjacent interior main framed columns. This is angle of roof with respect to the horizontal. The most common roof slope is 1:10. Any practical roof slope is possible. This is the distance between the Finished Floor Level to the bottom of knee joint. Bay Spacing: Roof Slope: Clear Height: END BAY BAY SPACING END BAY BUILDING LENGTH GABLEENDBAYGABLEENDBAYGABLECENTERBAY BUILDINGWIDTH MAIN PORTAL GABLE PORTAL GABLE COLUMN MAIN COLUMN 1 2 3 4 A B C D Structural Frame
  • 9. MPIL Box Beams • Width can be maximum of 1200mm to 1200mm • Length upto 12 meters without welding joint Shot-blast & Painting MPIL beams can be shot blasted, coated with red-oxide primer and enamel painted at the MPIL plant, before dispatch to client site. SHOT-BLASTED & PAINTED SHOT-BLASTED RAW MPIL T-Beams • Flange width can be maximum of 1200mm • Length upto 12 meters without welding joint MPIL Plus/Cross Beams • Maximum weight per section can be 35 tons • Maximum size per column can be 1200 x 1200mm • Range of plate thickness can be 6mm to 60mm Applications Multi-storey buildings, bridges, flyovers, rail projects, power plants, refineries, airports and industrial sheds. Advantages of MPIL Plate Welded Beams • Enhanced life cycle and durability. • Time saving as manufactured on automatic online cutting and welding lines. • Steel savings in excess of 20% as lower sectional weight beams can achieve higher load bearing capacity. • Ideal for bolted or fabricated construction. • Offer tremendous flexibility in design as beams are entirely custom-made. • Shot blasted and painted; aesthetically superior. Product Specification Steel Grade MPIL H/I Beams Flange width : 200mm to 1500mm Web thickness : 6mm to 60mm Plate thickness : 6mm to 60mm Length : Upto 12000mm without welding joint (can be made longer with welding joint) • IS 2062: E250A, E250B, E300, E350, E410 • ASTM: A36, A572 Grade 50 Certifications • MPIL sections are also certified by Indian Institute of Technology (IIT) Mumbai, Department of Structural Engineering. MPIL I/H Beams – Parallel Flange Sections World over, parallel flange beams are the increasingly preferred standard for large constructions owing to their superior strength, cost-savings, enhanced durability, and higher load-bearing capacity. MPIL beams are now the most sought after primary sections recommended by structural engineers, architects and construction companies throughout India. 18 19 MP Plate Welded Beams
  • 10. MP-CEE and MP-ZED Purlins MP-CEE and MP-ZED Purlins are secondary members of steel structures which serve as the basic material of construction for fast-track projects. These purlins are characterized by high strength, yet low cost (as a result of the high strength to weight ratio). MP Purlins are supplied in required sizes and lengths with pre-punched holes for quick bolting. MP-Purlin STANDARD PURLIN SELECTION C- SECTION - Ys 245 Mpa Span (m) No of Sag Roads 3.00 - C 100 x 45 x 15 x 1.6 3.50 - C 100 x 50 x 15 x 2 C 120 x 60 x 15 x 2 4.00 - C 120 x 50 x 15 x 2 C 140 x 60 x 15 x 2 4.50 1 C 140 x 60 x 15 x 2 C 160 x 70 x 20 x 2 5.00 1 C 160 x 60 x 20 x 2 C 200 x 70 x 20 x 2 5.50 1 C 180 x 60 x 20 x 2 C 200 x 70 x 20 x 2.5 6.00 1 C 200 x 70 x 20 x 2 C 200 x 80 x 20 x 2.5 6.50 2 C 200 x 80 x 20 x 2.5 C 220 x 80 x 20 x 2.5 7.00 2 C 200 x 80 x 20 x 2.5 C 220 x 80 x 20 x 3 7.50 2 C 200 x 80 x 20 x 2.8 C 250 x 80 x 20 x 2.8 8.00 2 C 200 x 80 x 20 x 3 C 300 x 80 x 20 x 2.5 8.50 2 C 220 x 80 x 20 x 3 C 300 x 70 x 20 x 3 9.00 3 C 220 x 100 x 20 x 3 9.50 3 C 220 x 80 x 20 x 3 10.00 3 C 220 x 80 x 20 x 3 2 2 Wind Load = 100 kg/m Wind Load = 150 kg/m C 100 x 50 x 15 x 2 STANDARD PURLIN SELECTION C- SECTION - Ys 345 Mpa 2 2 Span (m) No of Wind Load = 100 kg/m Wind Load = 150 kg/m Sag Roads 3.00 - C 100 x 45 x 15 x 1.6 C 100 x 45 x 15 x 1.6 3.50 - C 100 x 50 x 15 x 1.6 C 100 x 50 x 15 x 2 4.00 - C 100 x 50 x 15 x 2 C 120 x 50 x 15 x 2 4.50 1 C 120 x 50 x 15 x 2 C 140 x 50 x 15 x 2 5.00 1 C 140 x 50 x 15 x 2 C 160 x 60 x 20 x 2 5.00 1 C 150 x 60 x 20 x 2 C 180 x 60 x 20 x 2.5 6.00 1 C 160 x 70 x 20 x 2 C 200 x 70 x 20 x 2.5 6.50 2 C 180 x 60 x 20 x 2 C 200 x 80 x 20 x 2.5 7.00 2 C 200 x 70 x 20 x 2 C 200 x 80 x 20 x 2.5 7.50 2 C 200 x 80 x 20 x 2.5 C 200 x 80 x 20 x 3.8 8.00 2 C 200 x 80 x 20 x 2.5 C 220 x 80 x 20 x 3.5 8.50 2 C 200 x 80 x 20 x 3 C 250 x 70 x 20 x 2.8 9.00 3 C 220 x 80 x 20 x 3 C 250 x 80 x 20 x 3 9.50 3 C 220 x 80 x 20 x 3 C 300 x 80 x 20 x 2.5 10.00 3 C 220 x 80 x 20 x 3 C 300 x 80 x 20 x 2.8 2 2 Span (m) No of Wind Load = 100 kg/m Wind Load = 150 kg/m Sag Roads 3.00 - Z 100 x 45 x 15 x1.6 Z 100 x 50 x 15 x 2 3.50 - Z 100 x 50 x 15 x 2 Z 120 x 60 x 15 x 2 4.00 - Z 120 x 50 x 15 x 2 Z 140 x 60 x 15 x 2 4.50 1 Z 140 x 60 x 15 x 2 Z 160 x 70 x 20 x 2 5.00 1 Z 160 x 60 x 20 x 2 Z 200 x 70 x 20 x 2 5.50 1 Z 180 x 60 x 20 x 2 Z 200 x 70 x 20 x 2.5 6.00 1 Z 200 x 70 x 20 x 2 Z 200 x 80 x 20 x 2.5 6.50 2 Z 200 x 80 x 20 x 2.5 Z 220 x 80 x 20 x 2.5 7.00 2 Z 200 x 80 x 20 x 2.5 Z 220 x 80 x 20 x 3 7.50 2 Z 200 x 80 x 20 x 2.8 Z 250 x 80 x 20 x 2.8 8.00 2 Z 200 x 80 x 20 x 3 Z 300 x 80 x 20 x 2.5 8.50 2 Z 220 x 80 x 20 x 3 Z 300 x 70 x 20 x 3 9.00 3 Z 220 x 100 x 20 x 3 9.50 3 Z 250 x 100 x 20 x 3 10.00 3 STANDARD PURLIN SELECTION Z - SECTION - Ys 245 Mpa 3.00 - C 100 x 45 x 15 x 1.6 Z 100 x 45 x 15 x 1.6 3.50 - C 100 x 50 x 15 x 1.6 Z 100 x 50 x 15 x 2 4.00 - Z 100 x 50 x 15 x 2 Z 120 x 50 x 15 x 2 4.50 1 Z 120 x 50 x 15 x 2 Z 140 x 50 x 15 x 2 5.00 1 Z 140 x 50 x 15 x 2 Z 160 x 60 x 20 x 2 5.50 1 Z 150 x 60 x 20 x 2 Z 180 x 60 x 20 x 2 6.00 1 Z 160 x 70 x 20 x 2 Z 200 x 70 x 20 x 2 6.50 2 Z 180 x 60 x 20 x 2 Z 200 x 80 x 20 x 2.5 7.00 2 Z 200 x 70 x 20 x 2 Z 200 x 80 x 20 x 2.5 7.50 2 Z 200 x 80 x 20 x 2.5 Z 200 x 80 x 20 x 3 8.00 2 Z 200 x 80 x 20 x 2.5 Z 220 x 80 x 20 x 3 8.50 2 Z 200 x 80 x 20 x 3 Z 250 x 70 x 20 x 2.8 9.00 3 Z 220 x 80 x 20 x 3 Z 250 x 80 x 20 x 3 9.50 3 Z 220 x 80 x 20 x 3 10.00 3 Z 220 x 80 x 20 x 3 2 2 Span (m) No of Wind Load = 100 kg/m Wind Load = 150 kg/m Sag Roads STANDARD PURLIN SELECTION Z - SECTION - Ys 345 Mpa Section - Z Section - C OverlappingButt - Connection Sleeve Connection Technical & Material Specifications Thickness : 1.5mm to 3mm Length : Upto 12000mm Material : CR Steel as per IS: 513/HR Steel as per IS:1079 Yield Strength: 245 MPa to 345 Mpa Type : Bare, Primer coated, Galvanized, Painted MP-CEE and MP-ZED purlins made of hot rolled coils are degreased, phosphated and then primer finished with Zinc Chromate Red- Oxide Pain-matching test requirement of IS:4777 and IS:2074. Special treatment to combat severe atmospheric corrosion can be offered. We also offer purlins in galvanized coated steel in 120 GSM/175 GSM/275 GSM coating as per customer requirement. Benefits of MPILPurlins/Channels: • High strength to weight ratio. • Can be used for large spans • Better quality & finish. • Quick Installation. • Economical. *Data is approved and certified by IIT, Mumbai 20 21 MP - Purlins
  • 11. MP-Steel Deck MP-Steel Deck is a type of steel decking profile - one of its kind in India - at par with international standards of steel design and strength. This decking profile can be used as a composite floor system or as a permanent form work. It binds with concrete slab and together forms a part of the floor structure. The interlocking between the concrete and the floor deck occure by a system of embossment and ribs that are built into the deck, creating a reinforced concert slab. This fast and simple installation using high strength product, gives immediate access to a working platform of permanent form and positive reinforcement. Advantage of MP-Steel Deck • Light Weight - reduces weight of concrete floor by almost 50% • Economical - does not require additional support; reduces use of concrete; reduces slab thickness; savings in reinforcement steel • Time Saving - easy and rapid installation; no major reinforcement required • Multi-faceted - flooring, roofing or cladding, temperory or permanent shuttering, working platform during construction • Multi-use - widely used in multiple-storey buildings, shopping malls, super markets, storage facilities, mezzanines, bridges, walkways, platforms, warehouses, industrial sheds, control rooms • Aesthetic appeal - Offers internal polished look; available in every of colors; no need for internal plastering of roofs 2 2 Alloawable Load (kg/m ): Yield Stress of Material = 3400 kg/cm SN t (mm) Span (m) 1 1.2 1.4 1.5 1.6 1.75 2 2.5 3 3.5 4 1 0.60 2657 1845 1355 1181 1038 867 664 425 270 170 114 2 0.63 2790 1937 1423 1240 1090 911 697 446 283 179 120 3 0.80 3542 2460 1807 1574 1384 1157 886 567 360 227 152 4 1.00 4428 3075 2259 1968 1730 1446 1107 708 450 283 190 5 1.25 5535 3844 2824 2460 2162 1807 1384 886 562 354 237 6 1.60 7084 4920 3615 3149 2767 2313 1771 1134 720 453 304 7 2.00 8856 6150 4518 3936 3459 2892 2214 1417 900 567 380 SN t (mm) Span (m) 1 1.2 1.4 1.5 1.6 1.75 2 2.5 3 3.5 4 1 0.60 3759 2611 1918 1671 1469 1228 911 467 270 170 114 2 0.63 3947 2741 2014 1754 1542 1289 957 490 283 179 120 3 0.80 5013 3481 2557 2228 1958 1637 1215 622 360 227 152 4 1.00 6266 4351 3197 2785 2448 2046 1519 778 450 283 190 5 1.25 7832 5439 3996 3481 3059 2557 1898 972 562 354 237 6 1.60 10025 6962 5115 4456 3916 3274 2430 1244 720 453 304 7 2.00 12531 8702 6394 5570 4895 4092 3037 1555 900 567 380 Young’s Modulus = 200 GPa. Deflection Limit = Span/150 (IS 800 - 2007). The sheets should span over minimum four supports. The load shall be multiplied by 0.80 if the sheets are spanning over 2 or 3 supports. 2 2 Alloawable Load (kg/m ): Yield Stress of Material = 2400 kg/cm *Data is approved and certified by IIT, Mumbai MEZZANINE FLOOR DIFFICAL DETAIL JOIST MAIN BEAM Reinforcement Concrete MP - Decking Panel End Closure 100x75x3.5 Over lap (or) SDST Screw Puddle Weld / Max 100 mm50 mm Decking MP - 720 120 240 148 240 Covered Width 720 mm 92.5 51 240 92240 R5 R5 92 148 51 Covered Width 960 mm Decking MP - 960 Physical Properties 2 2 4 3 SN t (mm) Area (mm ) Weight (kg/m ) 1xx(cm ) Zxx (cm ) 1 0.60 6.37 6.6 25.63 10.05 2 0.63 6.69 6.9 26.91 10.55 3 0.80 8.50 8.8 34.18 13.40 4 1.00 10.62 11.00 42.72 16.75 5 1.25 13.28 13.7 53.40 20.94 6 1.60 16.99 17.5 68.35 26.81 7 2.00 21.24 22.00 85.44 33.51 22 23 MP - Steel Deck
  • 12. Roofing & Cladding MP - Day Light SheetMP-980 MP-980 is the superior, world-class, finest roofing and cladding profile in India for all span horizontal and vertical applications Our fully automatic high speed MP-980 roll forming line with hydraulic controls, offers superior quality product. MP-1020 is a light weight wide span trapezoidal shaped roofing profile desinged for economical application which gives aesthetical solution to all you needs.This profile is also available in tile form. MP - 1020 TECHNICAL SPECIFICATION Covered Width 1020 mm Supply Width 1060 mm Pitch 255 Âą 2.5 mm Crest Height 28 Âą 2 mm Crest Width 26 mm Lip 10 mm TECHNICAL SPECIFICATION Covered Width 980 mm Supply Width 1060 mm Pitch 196 mm Crest Height 32Âą2 mm Crest Width 45 mm Lip 10 mm MP-980 Profile MP - 1020 Profile Young's Modulus = 200 Gpa. • Deflection Limit = Span/150 (IS 800 - 2007) The sheet should span over minimum 3 supports. 0.9 0.35 0.35 0.35 0.35 1 0.35 0.35 0.35 0.35 1.1 0.35 0.35 0.45 0.45 1.2 0.45 0.45 0.45 0.45 1.4 0.45 0.45 0.45 0.45 1.5 0.5 0.5 0.5 0.5 1.6 0.5 0.6 0.5 0.6 1.8 0.5 0.6 0.5 0.6 2.0 0.6 0.8 0.6 0.8 2.25 0.8 1.0 0.8 1.0 2.5 1.0 1.0 1.0 1.0 Yield Stress = 2400 kg/cm2 Yield Stress = 3400 Kg/cm2 Wind Load = Wind Load = 100 kg/m2 150 kg/m2 Span (m) Wind Load = Wind Load = 100 kg/m2 150 kg/m2 Design Thickness: 0.35, 0.42, 0.45, 0.47,0.5,0.55,0.6,0.8 & 1 mm Design Thickness of Profile - MP-980 LOAD CHART Young's Modulus = 200 Gpa. • Deflection Limit = Span/150 (IS 800 - 2007) The sheet should span over minimum 3 supports. Design Thickness: 0.35, 0.42, 0.45, 0.47,0.5,0.55,0.6,0.8 & 1 mm Design Thickness of Profile - MP-1020 LOAD CHART Yield Stress = 2400 kg/cm2 Yield Stress = 3400 Kg/cm2 Wind Load = Wind Load = 100 kg/m2 150 kg/m2 Span (m) Wind Load = Wind Load = 100 kg/m2 150 kg/m2 0.9 0.35 0.35 0.35 0.35 1 0.35 0.45 0.35 0.45 1.1 0.45 0.45 0.45 0.45 1.2 0.45 0.5 0.45 0.5 1.4 0.45 0.5 0.45 0.5 1.5 0.5 0.5 0.5 0.5 1.6 0.6 0.8 0.6 0.8 1.8 0.8 1.0 0.8 1.0 2.0 1.0 - 1.0 - Off WhiteLight Blue Brick Red Bare Galvalume Environment Green TECHNICAL SPECIFICATION Covered Width 980 mm Supply Width 1060 mm Pitch 196 mm Crest Height 32 Âą 2 mm Crest Width 45 mm Lip 10 mm MP-Day Light Profile Covered Width 980 mm Supply Width 1060 mm 19620 45 32 Âą 2 10 MP - Curved Sheets MP - 1020 Tile MP-1020 Tile Profile 255Âą2.5 10 2628 Âą 2 20 Covered Width 1020Âą10 mm Supply Width 1060 mm 0 45 Covered Width 1020 mm Supply Width 1060 mm Pitch 255 Âą 2.5 mm Crest Height 28 Âą 2 mm Crest Width 26 mm Lip 10 mm 24 25 Profile Ridge
  • 13. MP Roof Vents Fixed Louvers MP-Louvers 28 MP Steel Cabins MP-Steel Cabins are modular, relocatable or fixed steel cabins/buildings/structures which are made of pre- coated steel sheets and thermally insulated panels. They have the strength of steel, the aesthetic appeal of modern construction, as well as the cost effectiveness of signature MPIL steel structures. MP-Steel Cabins are light weight and light weight and have very effective heat and sound insulation. 29 MP Steel Cabins 200 cabins supplied to JSW Steel Limited PEB Accessories Ridge Internal Corner Flashing 35 22 145 145 Box Gutter 200 190 15 0 90 290 290 1515 Eave Trim 235 140 0 100 15 Eave Gutter 0 90 250 15 0 13 145 250 Corner Flashing 145 145 35 22 22 35 Building Accessories Rod Bracings Foundation Bolts Angle Flange High Tensile Nuts and BoltsSag Rods Skylight for Roofs Sliding Doors
  • 14. Some of Our Prestigious Client Some of Our Prestigious Client 30 Completion Certificate ZUARI ITALCEMENTI LTD. LARSEN &TOUBRO LIMITED Completion Certificate 31 JSW Energy Ltd. (Toranagallu, Ratnagiri) JSW Steel Ltd. (Bellary, Salem & Tarapur) Khimji Flow Equipments Pvt. Ltd. (Karnataka) KL Crescent Infrastructure Pvt. Ltd. (Navi Mumbai, Thane) Larsen & Toubro Ltd.-ECC Division. Larsen & Toubro Power Ltd. Marathon Futurex Pvt. Ltd. (Mafatlal Group-Mumbai) Overseas Infrastructure Alliance (India) Pvt. Ltd. Raj West Power Ltd. (Barmer-Rajasthan) Mumbai Inti Airport Ltd. (Mumbai) Reliance Infrastructure Ltd. (Sasan Power Plant) RKM Powergen Pvt. Ltd. (Chattisgarh) Simplex Infrastructures Ltd. (Ethiopia) Trinity Beverages Pvt. Ltd. (Karnataka) Vikram Solar Pvt. Ltd. (Gujarat, Orissa, Rajasthan) Weir BDK Valves (Karnataka) Zuari Italcementi Ltd. (Sitapuram , Yerraguntla-Tamilnadu) Aditya Birla Ltd. (Patalganga) Afcons Infrastructures Ltd. (Chennai) Apar Industries Ltd. Ashapura Minichem Ltd. (Kutch, Gujarat) Bagmane Developers Ltd. (Chennai) Bajaj Steel Industries Ltd. (Nagpur) BGR Energy Systems Ltd. (Maharashtra, Rajasthan) Bharati Shipyard Ltd. (Thane, Ratnagiri) Dhirubhai Ambani School (Mumbai) DT Projects Ltd. (Mumbai) Eversendai Construction Pvt. Ltd. Garware Wall Ropes Ltd. (Maharashtra) Gujarat Ambuja Exports Ltd. (Karnataka, Gujarat) Inox India Ltd. (Kalol-Gujarat) IVRCL Infrastructures & Projects Ltd. (Pune) J Kumar Infraprojects Ltd. (Navi Mumbai) Jindal Saw Ltd. (Nashik, Samaghogha, Nankapaya) Jindal Steel and Power Ltd. (Angul, Raigarh, Raipur, Patratu) DLF PROJECTS LIMITED GUJARAT AMBUJA EXPORTS LTD.