New Life Steel Structures is an ISO 9001:2008 certified company that manufactures pre-engineered steel buildings for various applications like factories, warehouses, power plants, hangars, and community halls. Their buildings provide speed of construction, flexibility for expansion, and withstand severe weather conditions. They offer a full range of building components and have over 19 years of experience in meeting client needs. Their manufacturing process includes shop drawing preparation, fabrication, quality control testing, and on-site assembly using cranes.
1. New Life Steel Structures
AN ISO 9001:2008 CERTIFIED COMPANY
2. Factory sheds, Warehouses, Thermal power projects, Air craft hangers, Vehicle stands,
Community halls, Canopies, Green houses, Site Offices etc.
Features Of Pre Engineered Buildings :
Application :
New life steel prefabricated steel buildings are designed to suit the demands of their
customers. They provide speed in delivery and erection, flexibility in expansion and with
stand severest weather conditions.
We strive to provide one stop solution for all building requirements. To do so our product
range includes Mezzanine Floors, Canopies, Portable Cabins, Stairs, Windows, and
Doors etc. We have been in this field for more than 19 years and have gained confidence to
meet any sophisticated jobs.
New life steel buildings are available in large spans, multi spans, lean to roof at all required
heights and side cladding. New life can also provide insulation and variety of accessories
such as Skylights, Roof vents, Louvers, Sliding doors and Windows.
Our customer has large choice of sheet material to choose and suit their budget and
requirement such as Pre-coated sheets, GI sheets, Fiber sheets, andAC sheets
1) No welding is required at site 2) These sheds can be resold. 3) Dispensable and
relocatable 4)Aesthetically superior and most economical 5) Time saving in completion of
project
Features Of Pre Engineered Buildings :
Application :
New Life Steel Structures
4. New Life Steel Structures
A Standard New Life Steel building system is made up of primary members, connections, roof
sheeting, wall sheeting, sheeting fasteners, sealer, closures, ridge caps, flashing and trim,
gutters and downs pouts
Primary structural framing shall include the transverse rigid frames, lean-to-rafters and
columns, canopy rafters, interior columns (beam and column frames), bearing frame rafters
and corner columns and endwall wind columns.
Secondary structural framing shall include the purlins, grits eavestruts, wind bracing, flange
bracing, base angles, clips and other miscellaneous structural parts.
All structural members shall be cleaned by wire brushing to remove dirt, grease, oil and loose
mill scale and given one shop coat of red oxide, air drying.Any additional finish painting is not
included in New Life Steel scope.
A. All field connections shall be bolted.
B. Primary bolted connections shall be furnished with high strength bolts confirming to the
physical specifications ofASTM 325 (or equivalent).
C. Secondary bolted connections shall be furnished with machine bolts confirming to the
physical specifications ofASTM 3207 (or equivalent).
A. Members fabricated from plates shall have flanges and webs joined on one side of the web by
submerged welding process having a minimum yield strength 345 mpa.
B. Members fabricated by cold forming process shall have a minimum yield strength of 345 mpa
C. Members fabricated from hot rolled structural shapes shall have a minimum Yield strength of
250 mpa.
D. Rod and angle bracing shall have a minimum yield strength of 250 mpa.
E. Roof and wall cladding shall confirm to physical specifications have a minimum Yield strength
of 345 mpa.
F. All other miscellaneous secondary members have a minimum yield strength of 250 mpa.
1. Primary Members
2. Secondary Members
3. Paint
3. Connections
5. Physical Specifications Of Structural Members
5. Main load-bearing frame
Secondary frame
Roofing
system
Facade
system
Accessories
Ridge Ventilator
Roof Jack
Eave Strut
Purlin
Rafter
Sidewall
Girt
Sidewall
Steel Line
(Outside Face
of Girt)
Gable Column
Gable Girt
Endwall
Steel Line
(Outside Face
of Girt)
Main Frame Column
Door
Wall Cladding
Downspout
Gutter
Door
Aluminium Window
Louver
Vertical
Fascia
Roof Curb
Skylight
Roof Cladding
6. Sheet Colours
New Life Steel Structures
6. Roof Sheeting / Wall Sheeting
7. Sheeting Fastners
8. Sealer / Rope Seal
Roof and wall panels shall be of 26 gauges thick profiled galavalume / galvalume color
coated / gi colour coated steel sheeting. In case of prepainted galvalume panels, the
exterior face is prepainted galvalume panels, the exterior face is prepainted with 1 mil.
thick factory applied polyester paint. The interior face is prepainted with 0.5 mil. thick
factory applied polyester paints. each panel shall be white / grey. Other materials,
thickness and coating are available upon request.
Standard fastners shall be self tapping sheet metal screws with metal and neoprene
washers.All screws shall have hexagonal heads.
This is to be applied at all side laps and end laps of roof panels and around self flashing.
7. 9. Closures / Filler Strips
10. Ridge Cap
11. Flashing and Trim
12. Eave Gutters and Downspouts
Sold or closed cell e.t.p. (ethylene polypropylene terpolymer) closures matching th
profile of the panel shall be installed.
Aformed panel matching materrial colour, slope and profile.
Flashing and / or trim shall be furnished at the rake, corners, and eaves framed
openings and wherever necessary to provide weather tightness and finished
appearance.
Eave gutters shall be box shaped, colour coated, 0.5mm nominal thickness (26 gauge)
galvanized steel. The outside face of the gutter shall be supported with colour coated
0.5mm nominal thickness (26 gauge) straps to the eave member at a maximum
spacing Of 0.2 m.
8. New Life Steel deck section is fixed on welded plate girder
primary and secondary beams.
Average 60 mm thick concreting is done on it to ensure
smooth top surface.
This ensures dry construction, fast speed and high strength.
New Life Steel has been evolving durable, aesthetical and yet economical industrial buildings by using the ever
dependable FINK / N trusses and WIDE FLANGE or H-SECTION steel columns.
It's a combination of solid web columns & open web lattice roof grinders.This systems is the economical alternative
for large clear spans.
Open Web Lattice Structures
New Life Steel Structures
G.I. Deck & MezzanineG.I. Deck & Mezzanine
Open Web Lattice Structures
9. Manufacturing
Shop drawings are sent to the factory for fabrication; manufacture all structural members and accessories for
complete installation.
Manufacturing
Erection
The pre-fabricated structures or space frames are assembled on the ground and installed using crane or
scaffolding.The structure will undergo full and complete final inspection after installation.
Erection
All structures are designed and manufactured strictly according to ensuring maximum safety
and economy by making optimum use of quality raw materials and sheets.There is laboratory to check the raw
materials to verify the standard of material supplied to us as well as to ascertain the quality of manufactured steel
structures at various stages.The lab is equipped with all necessary equipments.
1.All dimensional & weight checking as per ISI specification is carried out at our factory.
2. Quality manual is maintained as per requirement.
3.All welders are tested & certified welders
ISI specifications
*All raw material required for the product are as per ISI specification
Quality Control SystemsQuality Control Systems
Engineering
This stage consists of a compute structural analysis to provide all the calculations that satisfy code requirement
Engineering
C & Z Purlins
C & Z purlins are revolutionary products which have been
technically approved and accepted all over the world by architects
and engineers. Its extraordinary shapes increases its strength and
load taking capacity. Usage of Z purlins results in cost saving upto
50% in structural steel as compared to traditional rolled section (Like
Angle / Channel / Beams) and hollow sections like (Round Pipes /
SHS / RSH.) it is available in customised lengths, Thus there is no
need of any fabrication, cutting or welding at the site. Hence there is
no material wastage or fabrication cost. It is also available is various
thickness and sizes. The customers also has the option to buy high
quality Galvanised Z purlins.
• Longest life
• Light Weight - Highest Strength
• Corrosion Resistant
• Lower Maintenance Cost
• Longer Spans - Lower No. of Pillers
• Easy Installation
BENEFITS
C & Z Purlins
Production Facilities
PALGHAR PLANT : This state of art plant is located at diwan
and sons industrial state (district thane), which is one of the
epicenters of our manufacturing facilities.Fabrication of steel
structure is supervised by experienced staff and certified
welders.
We have excellent work force and enough space to handle
any amount of work.
Production Facilities
Design
Our experienced engineers work closely to design pre - fabricated structure, space frames as per owner's
requirement & site conditions
Design