About Bharat Heavy Electricals - Boiler Auxiliary Plant located at Ranipet, Vellore. It includes their products & general departmental functions.

2. BHEL - COMPANY PROFILE
• Bharat Heavy Electricals Limited (BHEL) owned and founded by the
Government of India, is an engineering and manufacturing company.
• Established in 1964. Head office at New Delhi, India.
• BHEL is India's largest power plant equipment manufacturer.
• It has a network of 17 Manufacturing Units in India producing over 180
products offerings to meet the needs of power sectors.
• Around 65% of the total installed capacity of power plants in the country
is met from the equipment supplied by BHEL.
• BHEL also has been exporting its power and industry segment products
and services for over 80 countries across the six continents of the world.

3. BHEL BAP
• Boiler Auxiliaries Plant (BAP), the 13th manufacturing unit of BHEL was
set up at Ranipet in 1980.
• BAP at Ranipet was set up as a byproduct plant for the manufacture of
boiler auxiliaries.
• The total capacity of BAP is 57000 tons/year.
• The main products ESP (Electrostatic Precipitator), APH (Air Pre–Heater),
FANS and Dampers & Gates.
• The unit has also manufactures fuel tanks for ISRO’S GSAT, INSAT 3 and
IRS P5 applications.
• The BHEL BAP is accredited by ISO 9001, ISO 14001, ISO 27001 and
OHSAS 18001.
• BAP is the first unit of its whole corporation to upgrade to ISO 9001:2015
Quality Management System.

4. BHEL - QUALITY POLICY, VISION, MISSION
QUALITY POLICY
In its quest to be global engineering enterprise, BHEL
pursues continuous improvement in the quality of its product,
services and performance leading to customer delight through
commitment, innovation & teamwork of all employees.
VISION
“A global engineering enterprise providing solutions for a
better tomorrow”.
MISSION
“Providing sustainable business solutions in the fields of
energy, industry and infrastructure”.

5. PRODUCTS OF BHEL BAP
1. AIR PREHEATER
(heat transfer device)
2. ELECTROSTATIC
PRECIPITATOR
(main pollution control
equipment)

6. PRODUCTS OF BHEL BAP
3. GATES & DAMPERS
4. FORCED DRAFT (FD) & INDUCED DRAFT (ID) FANS

7. Various Departments of BHEL BAP
MARKETING
• They Participates in
various tenders and get
orders from the
customers.
• Follows Indirect
Marketing
• Business to Business
COMMERCIAL
• Initiates the process by
making contracts with
the customers.
• Plans & Execute the
operation by releasing
the work orders.
• Monitoring & Controlling
the work.

8. Various Departments of BHEL BAP
ENGINEERING
• Design the each and
every products using
softwares.
• Prepare drawings in
both 2D & 3D format
• Prepare Bill of Material
(BOM) for every
products.
OPERATION PLANNING
& CONTROL
• Verify the Product
diagrams & BOM.
• Prepare work schedule
based on priority &
sequence of operation.
• Create work order no.
for every products.

9. Various Departments of BHEL BAP
MATERIAL PLANNING
• Responsible for
availability of material at
right time, price, quantity
& quality.
• Prepare Indents
(Purchase Requirement
Slip).
• Calculate Purchase
Schedule & EOQ.
PURCHASE
• Receive the indents from
MPl dept.
• Send an enquiry to all
the verified suppliers.
• Evaluates the Quotation
send by the suppliers.
• Place the purchase
orders.

10. Various Departments of BHEL BAP
STORES
• Maintains the materials
in proper condition until
they are send to shop
floor.
• Checks Re-order level
and Safety stock.
• Materials are sent to
shop floor area
PRODUCTION
• BHEL BAP has 10
production bays.
• When the work order is
released, workmen
starts actual production.
• Shop Engineers guides
the workmen using
product drawings.

11. Various Departments of BHEL BAP
QUALITY
• BHEL BAP is very much
focused on maintaining
& improving its product
quality.
• They following QA & QC
methods in every stage
of production.
• For quality testing BHEL
follows various NDT
tests.
SHIPPING
Transporting the finished
goods to the respected
sites through Road &
Railways.
For oversea projects, they
use Ship or Airways.
BHEL collects 60-65% of
product cost from the
customers, when the
transportation starts.

12. FLOW OF DEPARTMENTS

13. BHEL BAP - HR DEPARTMENT
• BHEL BAP workforce comprises of more than 2500 skilled & semi
skilled employees.
• Maintains history of all employees (personnel file records).
• Maintains the pay details, transfer details and Department
allocation details.
• Keeps control of records of leave, Increments, promotions.
• Disciplinary actions such as giving Rewards etc.,
• Provides the best compensation, housing, medical facility,
transportation, canteen to its employees.

14. HR Functions of BHEL BAP

15. HR Functions of BHEL BAP

16. CUSTOMERS & COMPETITORS
CUSTOMERS
• The major customers are National Thermal Power
Corporation (NTPC) and State Electricity Board.
• Some Private customers are TATA, Adhani, Jinthal Steels,
Reliance, etc.
COMPETITORS
• Larsen & Toubro (L&T)
• Doosan
• Mitsubishi
• IJT

17. BHEL - SWOT ANAYSIS

18. PROBLEM & SOLUTION
PROBLEM
The major problem is not following the Safety measures
like wearing helmets, gloves, shoes, etc. at the shop floor. Helmets
are not provided to the workmen. It is provided only for the senior
officers.
Suggested Solutions
 Creating awareness about the safety issues to every employees
by conducting awareness program, giving safety instruction
pamphlets, etc.
 Safety Inspectors from HSE department should monitor the
shop floor all the time and ensure that all are wearing safety
gadgets.

19. C O N C LU S I O N
 Finally, I found that BHEL considered their employees as
most valuable assets and strengths for sustained growth &
development.
 BHEL supports their employees from all the sides and
make them happier. In return, the employees work freely
and do their job effectively.
 It gives me an opportunity to learn about various
manufacturing functions and different departments.