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Automotive



Continuous improvement – design through delivery
A highly successful PLM implementation reduced vehicle development time by nearly 50 percent, improved quality by
80 percent, and exceeded ROI targets




N I S S A N M O T O R C O . , LT D.


Siemens PLM Software                                                                                         www.siemens.com/plm




Business initiatives              Exciting times ahead
New product development           In Nissan’s view, the global
                                  automotive industry is now
Commonization and re-use
                                  engaged in “one of the greatest
Enterprise data management        engineering competitions in
                                  history.” Carlos Ghosn,
Business challenges               Nissan’s CEO and president,
Ongoing time-to-market            writes on the company’s
pressures                         website, “In pursuit of environ-
Consumer mandate for more         mentally sustainable mobility,
environmentally friendly cars     we are now engaged in a great
Global customer base and          race…[that] will change almost
supplier network                  every facet of the car in the
                                  years ahead and…distinguish
Keys to success                   the winners from the rest.”
Re-use of validated design data
and concepts                      To ensure that Nissan is one of
                                  the winners, the company is now building on the
Virtual validation replaces all
                                  success of a program Ghosn initiated in 2001. Called
but one physical prototype
                                  V-3P (Value Up for Product, Process and Program
Production requirements           Innovation), this comprehensive plan positions the
addressed earlier in the
design process                    company well for the challenges facing the auto
                                  industry. In addition to the mandate for more
Single source of vehicle data
                                  environmentally friendly vehicles, the challenges include
Results                           on-going time-to-market pressures, global markets, and
                                  global supply chains.
Development cycle
reduced from 20 months            The foundation of the V-3P program is product
to 10.5 months                    lifecycle management technology from Siemens PLM
80 percent fewer problems         Software, specifically I-deas® and NX™ digital product
after vehicle release             development software and Teamcenter® digital lifecycle management software. “Siemens PLM
Design changes reduced by         software is the main solution for our V-3P innovation process,” says Keigo Fukushi, general
60 percent to 90 percent          manager and V-3P program director at Nissan. “Ideas and NX form the core design system, and
Better-than-expected ROI          Teamcenter manages all the data.”
Automotive




“Siemens has demonstrated      Dual goals
 its performance on two        The V-3P program as Ghosn originally conceived it had two goals: to get new vehicles to the
 levels: the software has      market faster and to increase product quality. Siemens software plays key roles in both areas.
 performed very well and the   NX and I-deas, for example, form the basis for what the company calls “Know-How CAD,” a
 people understand our         system of knowledge capture and re-use which includes the entire team, from design engineers
 processes and goals.”         to suppliers.
Keigo Fukushi                  “There are two aspects of Know-How CAD, process knowledge and product knowledge,”
General Manager and V-3P
Program Director               explains Fukushi. “With Know-How CAD, younger engineers have access to historical data and
Nissan                         ideas; knowledge is accessed and leveraged. And thus processes are streamlined and timelines are
                               shortened. Know-How CAD enables a team to be more efficient and more innovative, and
                               allows younger engineers to achieve the same results as more experienced engineers.”
                               In addition, digital data created in I-deas and NX forms the basis for virtual validation, which
                               is a key way Nissan is shortening the development cycle. “Virtual validation helps us find
                               problems very early in the design process,” Fukushi says. “If you don’t find those problems until
                               you make a physical prototype, it’s too late in the process and very expensive, plus it may cause
                               changes to many other pieces of the vehicle. A virtual test can happen very early and it allows us
                               to implement counter-measures before other parts of the vehicle are fixed. Finding issues earlier
                               also gives you more time to work through design alternatives to find the best overall solution or
                               counter-measure.”
                               These practices would not be possible without Teamcenter, which establishes a single source of
                               accurate and up-to-date vehicle information. The Teamcenter vault contains: CAD data created
                               with both NX and I-deas, digital validation models and results, CAM files, bills of material, and
                               process planning data. Teamcenter allows the company to make this information available
                               throughout the organization, even to those who don’t use the technical applications.

                               Success on all counts
                               The V-3P program has been hugely successful. When the program began, Nissan needed 20 months
                               to bring a new vehicle design from styling freeze to the start of production (SOP). The four
                               vehicles that have so far been
                               developed in the V-3P program have
                               gone from styling freeze to SOP in
                               only 10.5 months.
                               Quality has improved significantly as
                               well under the V-3P program. This
                               was determined in two ways. One
                               was a reduction in design changes,
                               which ranged from a 60-percent to
                               a 90-percent decline. The lower
                               figure was achieved on a vehicle
                               program that included a significant
Automotive




       Solutions/Services             amount of new technology. The
                                      90-percent reduction was found
               I-deas
                                      on a follow-up vehicle program
                NX                    based on an existing platform.
            Teamcenter                The other way that quality was
                                      measured was in the number of
   Client’s primary business          problems reported after a vehicle
  Nissan Motor Co., Ltd. is one of    was released to the market. By
  the world’s leading automakers      this measure, the V-3P program
  with a diverse portfolio of cars,
                                      excelled, reducing this number by
    minivans, trucks and SUVs.
       www.nissan-global.com          80 percent.
                                      Nissan also reports that the V-3P
        Client location               program exceeded the return on
              Tokyo                   investment the company originally
              Japan                   expected. In the midst of a great
                                      engineering competition that will
                                      dramatically reshape its product line, Nissan has established a vehicle development process that both
“Siemens PLM software is the
                                      preserves its reputation for quality and allows it to get competitive technologies to market faster.
 main solution for our V-3P
                                      The V-3P program, based on Siemens PLM technology, is the foundation for future success.
 innovation process. I-deas and
 NX form the core design
 system, and Teamcenter
 manages all the data.”
 Keigo Fukushi
 General Manager and V-3P
 Program Director
 Nissan




                                      Contact
                                      Siemens PLM Software
                                      Americas     800 498 5351
                                      Europe       44 (0) 1276 702000
                                      Asia-Pacific 852 2230 3333
                                      www.siemens.com/plm
                                      © 2009 Siemens Product Lifecycle Management Software Inc. All rights reserved. Siemens and the Siemens logo are registered trademarks of Siemens AG.
                                      Teamcenter, NX, Solid Edge, Tecnomatix, Parasolid, Femap, I-deas, Velocity Series and Geolus are trademarks or registered trademarks of Siemens Product
                                      Lifecycle Management Software Inc. or its subsidiaries in the United States and in other countries. All other logos, trademarks, registered trademarks or
                                      service marks used herein are the property of their respective holders. 3/09

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Nissan Reduces Vehicle Development Time 50% with PLM

  • 1. Automotive Continuous improvement – design through delivery A highly successful PLM implementation reduced vehicle development time by nearly 50 percent, improved quality by 80 percent, and exceeded ROI targets N I S S A N M O T O R C O . , LT D. Siemens PLM Software www.siemens.com/plm Business initiatives Exciting times ahead New product development In Nissan’s view, the global automotive industry is now Commonization and re-use engaged in “one of the greatest Enterprise data management engineering competitions in history.” Carlos Ghosn, Business challenges Nissan’s CEO and president, Ongoing time-to-market writes on the company’s pressures website, “In pursuit of environ- Consumer mandate for more mentally sustainable mobility, environmentally friendly cars we are now engaged in a great Global customer base and race…[that] will change almost supplier network every facet of the car in the years ahead and…distinguish Keys to success the winners from the rest.” Re-use of validated design data and concepts To ensure that Nissan is one of the winners, the company is now building on the Virtual validation replaces all success of a program Ghosn initiated in 2001. Called but one physical prototype V-3P (Value Up for Product, Process and Program Production requirements Innovation), this comprehensive plan positions the addressed earlier in the design process company well for the challenges facing the auto industry. In addition to the mandate for more Single source of vehicle data environmentally friendly vehicles, the challenges include Results on-going time-to-market pressures, global markets, and global supply chains. Development cycle reduced from 20 months The foundation of the V-3P program is product to 10.5 months lifecycle management technology from Siemens PLM 80 percent fewer problems Software, specifically I-deas® and NX™ digital product after vehicle release development software and Teamcenter® digital lifecycle management software. “Siemens PLM Design changes reduced by software is the main solution for our V-3P innovation process,” says Keigo Fukushi, general 60 percent to 90 percent manager and V-3P program director at Nissan. “Ideas and NX form the core design system, and Better-than-expected ROI Teamcenter manages all the data.”
  • 2. Automotive “Siemens has demonstrated Dual goals its performance on two The V-3P program as Ghosn originally conceived it had two goals: to get new vehicles to the levels: the software has market faster and to increase product quality. Siemens software plays key roles in both areas. performed very well and the NX and I-deas, for example, form the basis for what the company calls “Know-How CAD,” a people understand our system of knowledge capture and re-use which includes the entire team, from design engineers processes and goals.” to suppliers. Keigo Fukushi “There are two aspects of Know-How CAD, process knowledge and product knowledge,” General Manager and V-3P Program Director explains Fukushi. “With Know-How CAD, younger engineers have access to historical data and Nissan ideas; knowledge is accessed and leveraged. And thus processes are streamlined and timelines are shortened. Know-How CAD enables a team to be more efficient and more innovative, and allows younger engineers to achieve the same results as more experienced engineers.” In addition, digital data created in I-deas and NX forms the basis for virtual validation, which is a key way Nissan is shortening the development cycle. “Virtual validation helps us find problems very early in the design process,” Fukushi says. “If you don’t find those problems until you make a physical prototype, it’s too late in the process and very expensive, plus it may cause changes to many other pieces of the vehicle. A virtual test can happen very early and it allows us to implement counter-measures before other parts of the vehicle are fixed. Finding issues earlier also gives you more time to work through design alternatives to find the best overall solution or counter-measure.” These practices would not be possible without Teamcenter, which establishes a single source of accurate and up-to-date vehicle information. The Teamcenter vault contains: CAD data created with both NX and I-deas, digital validation models and results, CAM files, bills of material, and process planning data. Teamcenter allows the company to make this information available throughout the organization, even to those who don’t use the technical applications. Success on all counts The V-3P program has been hugely successful. When the program began, Nissan needed 20 months to bring a new vehicle design from styling freeze to the start of production (SOP). The four vehicles that have so far been developed in the V-3P program have gone from styling freeze to SOP in only 10.5 months. Quality has improved significantly as well under the V-3P program. This was determined in two ways. One was a reduction in design changes, which ranged from a 60-percent to a 90-percent decline. The lower figure was achieved on a vehicle program that included a significant
  • 3. Automotive Solutions/Services amount of new technology. The 90-percent reduction was found I-deas on a follow-up vehicle program NX based on an existing platform. Teamcenter The other way that quality was measured was in the number of Client’s primary business problems reported after a vehicle Nissan Motor Co., Ltd. is one of was released to the market. By the world’s leading automakers this measure, the V-3P program with a diverse portfolio of cars, excelled, reducing this number by minivans, trucks and SUVs. www.nissan-global.com 80 percent. Nissan also reports that the V-3P Client location program exceeded the return on Tokyo investment the company originally Japan expected. In the midst of a great engineering competition that will dramatically reshape its product line, Nissan has established a vehicle development process that both “Siemens PLM software is the preserves its reputation for quality and allows it to get competitive technologies to market faster. main solution for our V-3P The V-3P program, based on Siemens PLM technology, is the foundation for future success. innovation process. I-deas and NX form the core design system, and Teamcenter manages all the data.” Keigo Fukushi General Manager and V-3P Program Director Nissan Contact Siemens PLM Software Americas 800 498 5351 Europe 44 (0) 1276 702000 Asia-Pacific 852 2230 3333 www.siemens.com/plm © 2009 Siemens Product Lifecycle Management Software Inc. All rights reserved. Siemens and the Siemens logo are registered trademarks of Siemens AG. Teamcenter, NX, Solid Edge, Tecnomatix, Parasolid, Femap, I-deas, Velocity Series and Geolus are trademarks or registered trademarks of Siemens Product Lifecycle Management Software Inc. or its subsidiaries in the United States and in other countries. All other logos, trademarks, registered trademarks or service marks used herein are the property of their respective holders. 3/09