1. Name : R.Periasamy E-Mail: periasamy.ramajayam@gmail.com
B.E (MECH), PGDTD (TOOL DESIGN) Contact No: +91 9500754371
OBJECTIVE:
Seeking an outstanding career as a Tool Designer where I will be a valuable team member contributing quality ideas
and work for an organization where there is ample scope for individual as well as organizational growth and development.
PROFESSIONAL SUMMARY
 7+ years of work experience in Automotive Components, NPD, Design & Development field with Off Highway, Jigs-
Fixtures, Sheet Metal & Tool Design, 2D & 3D modeling, CAE-Simulating Analysis
 Specialized in GD&T (ASME Y 14.5- Standard)
 Experience on Tolerance Stack up Analysis (TOL ANALYST, CETOL & Excel Based Method).
 Experienced in creating the B-Surface with reference to master section.
 Experienced in creating the Interior, Exterior, Doors & Latching System with reference to master
section
 Specialized on Designing the Plastic Mold, Die Casting and casting components.
 Sound knowledge in manufacturing process of Injection Molds, casting, machining, sheet metal.
 Have good experience in Project planning, designing, Detail Engineering, Design and Implementation, Customer´s need
analysis, project engineering.
 Experience on Casting & Sheet Metal Components Modeling & Detailing with Pro-Engineer WF 4.0, Creo 2.0,
UG NX 7.5, 8.0, 8.5 ,10.0
 Have experience in Die casting, Mold Design Process and techniques, Mold Flow Analysis, Pro Cast Analysis, Magma
software (Casting simulation Analysis).
 BIW - Body in White, RR body area, parts like RR Panel, Combi Lamp, RR Combi, Extn Back Pillar, Interference cleared
and created emboss these parts like Roof, Rail Roof, Roof Lower, Roof Upper side LH and RH, Clip Roof side mounting,
Cover assy back door hinge, Front Fender Protr, Bumper, Diesel filter.
 Engineering Change Management responsibility for EC process, Check on TPD (Technical Product Documentation) and
EC completeness and quality in SAP, Set up and maintain highest buy BOM levels in TCE, Generate EC's on BOM and
updates in SAP, Participate in TPD screening process in UG NX of lithography system.
 In-depth knowledge of Enovia V6 extracting, loading and synchronizing legacy data and adding data.
 Good knowledge of Enovia V6 Data Migration and Data implementation for ITO (Inquiry to Order) Process and OTR
(Order to Remittance) Process.
 Energy PLM Application Process, Support and Migration for ITO and OTR Process of Gas turbine, Steam Turbine and
Generator in Enovia V6.
 Team center Engineering 2007 (PLM), Good knowledge of Remote Import, Check In, Check Out, Multisite Collaboration,
Named reference, Changed Ownership,Dart release, Model release, proxy error, remote import error, item error, Part
or file rename. Model and Drafting Parts Remote Import, Check In, Check Out, and Multisite Collaboration used TCE.
 Migration (CMM TOOL) & Design upgrade of automotive components from Catia V5 to NX 7.5, 8.5, 9.0, 10.0.
 Designing for Core, Cavity Extraction with Pro-E 4.0, Creo 2.0 & UG NX 7.5,8.0,10.0
 Knowledge in FEM Stress Analysis in Ansys and Knowledge on DFMEA.
 Documentation of the work properly on the required Project Track Sheet & maintaining of proper folder structure as
per ISO Standards.

2.  Performing Self Quality checks for design and drawing in Pro/E models as per client’s requirements & Ensuring timely
completion of project deliverables, meeting the specified quality norms.
 Drawing creation for release & change level drawings
 Experience on Team Center Engineering with UG-NX(Retrieving the files, managing the data with Check-outs and Check-
ins, submitting/uploading the Datasets, Creating Releasing Processes, Working with Team Center Engineering, Portal /
Vis-View Mockup etc.) & Vis-Mockup
CAD Skill Set Up
SOFTWARE SPECIAL MODULES LEARNT
Uni Graphics-NX
7.5,8.0,9.0,10.0
Migration Catia to NX, Solid Modeling, Surface Modeling & Drafting , Core and cavity
Extraction , Die Design, Plastic Mold Design, and Runner & Gate Design in Die Casting &
Injection Mold & Team center 8.3
Pro/Engineer Wildfire
4.0, 5.0, creo 2.0
Sheet Metal, Progressive Die Design, Solid Modeling, Surface Modeling, Mold Design, Casting
Core and cavity Extraction, Die Casting Dies Design and Modeling & Detailing
CMM Tool & CAD_IQ
Data configuration Management ,Development & implementation of migration framework,
model quality checking
Catia V5 Plastic Mold Design, Solid Modeling & Drafting and Migration Catia to NX, Surface Modelling.
Auto CAD Drafting
PROFESSIONAL EXPERIENCE
PRESENT COMPANY :
Company : Tata Consultancy Services (TCS)
PROJECTS :
Project 1 : Design and Development of BIW - (Body in White)
Client : Renault Nissan Technology & Business Centre India Private Limited
Design Software : UG NX 10.0, TCE, GD&T, Catia V5 R20, G2B, Space Vision
Project Duration : 7 Months
Description : Design and Development of BIW - (Body in White).
• I have worked on RR body area, parts like RR Panel, Combi Lamp, RR Combi, Extn Back Pillar, Interference cleared and
created emboss these parts like Roof, Rail Roof, Roof Lwr, Roof Upr side LH and RH, Clip Roof side mounting, Cover assy
back door hinge, Front Fender Protr, Bumper,Diesel filter.
• I had taken the responsibilities for RR panel from initiation gate to end gate
• Study the concept design requirements
• Interacted with supplier’s for my responsibilities parts
• Used Japan standards for developing BIW parts
• Creating the supporting reinforcement brackets for RR Body LH and RH
• Checking the interference analysis.
• Apply the spot weld location all parts
• Part storage as per Nissan standard – TLA top level assy and sub level assy.
• In Space vision using light weight body files. It’s easily check all the interference in top level assy.
• G2B it’s a Bill of material creation all the parts levels in different vehicle and different zones
Project 2 : Design and Development of 4.0 MW HUB Optimization
Client : General Electrical Wind Energy, Greenville, USA, Germany.
Design Software : UG NX 9.0, TCE, GD&T, ENOVIA V6 Energy PLM (Product Lifecycle Management)
Project Duration : 3 Months

3. Description : Design and Development of Wind turbine 4.0 MW HUB Optimization
 Package study and inputs study and to plan for individual module activities
 worked on DMP (Direct Material Productivity) project HUB optimization for WIND turbine.
 Solid modeling and drafting of HUB for Wind Turbine
 Created HUB Casting Drawings and Machining Drawings
 Geometrical interference checking.
 Creating drawings and adding geometrical tolerances
 Built to print drawings for HUB
 Checking of models along with drafting in compliance to GE standards
 Applied GD&T in Machining drawings
 Preparation & checking of bill of materials and quality assurance of delivery
 Interaction with on-site coordinators to implement the client's requirements
 Create / modify the Bill of Materials (BOM).
 New Drawings need to create Drawing Print in ENOVIA V6
 Revised drawings need to create ECR (Engineering Change Request) and ECO (Engineering Change Order) in ENOVIA V6
 Drawings upload and download use ENOVIA V6
PREVIOUS COMPANY :
Company : JCB INDIA LTD
PROJECTS :
Project 4 : Design and Development of Backhoe Loader product.
Design Software : UG NX 7.5, Team center 8.3, GD&T
Project Duration : 15 Months
Description : Design and Development of Backhoe Loader product.
 New product development from scratch to release.
 Bench marking by teardown the competitor machines for new products development.
 Detail design of individual components, following standard design guidelines and manufacturing aspects.
 Create BOM, drawings with GD&T, design calculations and related design documents.
 Evaluates and implements design changes, specifications, and drawing releases.
 Design and drafting for Plastic and sheet metal components.
 3CX Compact machine front and rear fender design, Roof and roof liner design.
 Design and drawing creation for various sheet metal brackets and structures for 3CX Compact machine.
 Brake, Clutch & Accelerator pedal design per ergonomic requirements, created CAD models and drawings for ABC pedals.
Also applied GD&T in drawings.
 Sunshade mounting scheme by using adhesive was failed, Introduced new positive fastening system by using Riv nuts, U clips
etc.
 Luggage door design for conventional and Hi- Rise sleeper cabs.
 Complete packaging study and design from scratch for Conventional cab Luggage door.
 From the styling ID surface, created A class surface and B side mounting features. Also done iterations on this for betterment
of air flow to the Air Conditioning system.
 Hood and Hood side reinforcement modifications.

4.  Worked on Hood, mainly on mounting feature design and for constant thickness. Hood side reinforcements modified for
clearing die lock conditions and strengthen the reinforcements.
 Mud flap modification and Anti-sail bracket concepts for Workstar Heavy Duty and Medium Duty trucks.
 Suggesting and sourcing new technologies for new products, where in designing processes & formulations for manufacturing
products & establishing process parameters.
 Interaction with suppliers for selected components to get 3D cad model, 2D drawing & quotations.
 Finalizing the engineering specifications & BOM by periodical review with team head.
 Preparation of 2D detailing for all assembly and components.
 Preparation of technical document of component and BOM Creation.
 Preparation of Analysis.
 Preparation technical document for final submission.
Company : Magna InfoTech
PROJECTS :
Project 5 : FCA, Diesel Injector & T-SAP
Design Software : UG NX 7.5, CREO Parametric 2.0, Team center 8.3
Project Duration : 15 Months
Description : Modelling& Detailing of FCA, Diesel Injectors. Such as cylinder Housing, Fuel Charge Assembly & Diesel
Injector.
• Design of hydraulic layout, part modelling for all kind of hydraulic components & creation of fabrication drawings for
the given hydraulic circuit using Creo2.0 with PDM Link 10.0.
• Design of manifold & creation of fabrication drawings for the given industrial hydraulics circuit.
• Responsible for planning of delivery schedule of task deliveries in weekly basis.
• Preparation of 3D Model & Assembly with Fully Constrain
• Preparation of 2D detailing for all assembly and components.
• Creating Group drawings, Assembly, Composite Assembly & Piece Parts Drawings with GD&T.
• Redline Mark up’s
• Compare drawings with Team centre Vis-Mock-up
Company : L&T Integrated Engineering Services
PROJECTS :
Project 6 : PLM-2015, Migration & Design upgrade
Client : Mercedes Benz Research and Development India Pvt.Ltd (DAIMLER)
Design Software : UG NX 9.0, Catia V5, Team center 8.3
Project Duration : 12 Months
Description : Base CAD geometry (V5 models) of Car Power train, Truck Power train components such as cylinder head,
cylinder block, cam carrier, oil sump, etc., were migrated in UG NX parametric models as per Mercedes Benz methodology
• Involved in Migration of complex surfaces of BIW components such as Front wall, Front Cross member, Rear Cross
member, Rear panel, Front roof panel, etc.,
• Migrated surface challenge was to maintain the deviation within 0.001mm using standard Daimler methodologies.
• Responsible for Quality aspects of the deliverables and educating team members in understanding customer
methodologies for geometry build-up.
• I have worked on RR body area, parts like RR Panel, Combi Lamp, RR Combi, Extn Back Pillar, Interference cleared and
created emboss these parts like Roof, Rail Roof, Roof Lower, Roof Upper side LH and RH, Clip Roof side mounting, Cover
assy back door hinge, Front Fender Protr, Bumper, Diesel filter
• Creating the supporting reinforcement brackets for RR Body LH and RH
INPUT: A-surfaces of Trim plate, side panels (both left and right).

5. Scope: The project deals with design, modelling of Console and side panels.
• The console is an assembly of Trim plate and side panels (both left and right).
• Trim plate and side panels are modelled from the A-surface provided as input and attachments are done for
Client Free form and advanced Surface Modelling for plastic components.
• Creation of parting surface. Splitting of core & cavity and modifying model as per core and cavity ,part such as cam
carrier upper, cam carrier lower, oil sump, feed bracket ,Flywheel housing, intake elbow (GDC), intake manifold(GDC).
• Modification is done as per the quality check, and customer requirement and tool room requirement.
• Electrode made for complex profile.
Project 7 : Design of Valve Body Assembly
Client : Daniel Measurement & Control
Design Software : CREO Parametric 2.0, Pro Cast Analysis and Team center 8.3
Project Duration : 3 Months
Description : The project is to create the valve Body assembly for flow & energy measurement products, systems & support
services to the Oil & Gas industry. This item is made up of composite or assembly of these. Next is to preparing drawings.
Prepare the technical document of component and BOM creation and Analysis the assembly.
• Preparation of 3D Model Top Part for Casting & Machining.
• Preparation of 3D Model Body Part for Casting & Machining.
• Preparation for Top & Body Part Assembly.
• Preparation of 2D detailing for all assembly and components.
• Preparation of technical document of component and BOM Creation.
• Preparation of Analysis.
• Preparation technical document for final submission.
Project 8 : Bucket Assembly (Tolerance Stack Up Analysis)
Client : EATON
Design Software : CREO Parametric 2.0 and CETOL, TOLANALYST
Project Duration : 3 Months
Description : The project is to derive the Tolerance Stack Up Analysis.
• Preparation of Tolerance Stack Up Analysis for the Hinged Door Bucket Assembly.
• Preparation of Tolerance Stack Up Analysis for CETOL software method
• Preparation of Tolerance Stack Up Analysis for TOLANALYST software method
• Preparation of Tolerance Stack Up Analysis for MANUAL (WORST CASE) method
• Preparation of 2D detailing for all assembly components.
• Preparation technical document for final submission.
Project 9 : Casting Design & Analysis
Client : Polaris
Design Software : CREO Parametric 2.0 and Team center 8.3, PROCAST Analysis
Project Duration : 4 Months
Description : The project is to Design & Analysis the Cylinder cover Head as per the technical specification. Designing of this
new item as per seat frame outer layout. Next is to preparing drawings. Prepare the technical document of component and BOM
Creation and analysis the part.
• Preparation of Design Calculation for Low Pressure Die Casting.
• Preparation of Design Splitting with Manufacturing Feasibility.
• Preparation of Design the Gating System for the automotive components.
• Preparation of Dies & Inserts.
• Preparation of 2D detailing for the components.
• Preparation of Analysis for the components.
• Preparation of technical document of the Final Submission.
Project 10 : Design & Development of Electrical Enclosure
Client : Polaris
Design Software : CREO Parametric 2.0, PRO-CAST ANALYSIS

6. Project Duration : 4 Months
Description : Leading Electrical & Electronics Component Manufacturer for Design with both casting and sheet metal. To
analyse the design also.
• Design & Development of Electrical Enclosure – Casting, Sheet Metal
• Selection of suitable alternate material based on strength, cost and availability.
• Creating 3D Modelling & Assembly of Electrical Enclosure
• Generating detailed Manufacturing drawings with GD&T and tolerance stack-up analysis.
• Creating Bill of Material with material specifications
• Preparation technical document for final submission.
Company : GEOMETRIC LIMITED
Project 11 : Design & Development of Earth Moving Equipments.
Client : Caterpillar Inc. (Engineering Design Centre in India)
Design Software : Pro/Engineer Wildfire 4.0, Team center 8.1
Project Duration : 14 Months
Description : Design & Development of Earth Moving Equipments with Casting, Sheet Metal & Plastic Parts
With application of GD&T.
• To execute the offshore projects and co-ordinate with Client.
• Creating drawings for Fabricating components and GD&T.
• Casting & Sheet Metal components with Modelling & Detailing and creating manufacturing drawing with GD&T
• Creating Group drawings, Assembly, Composite Assembly & Piece Parts Drawings for Sheet Metal Components with
GD&T.
• Surface to Solid Model Conversion
• Compare drawings with Team centre Vis-Mock-up
• Preparation technical document for final submission.
Company : Endurance Technologies Ltd
Project 12 : Design & Development of Die Casting Dies.
Client : Endurance Technologies Ltd
Design Software : Unigraphics-NX 7.5 and ENOVIA 3D PLM, Auto CAD 2010
Project Duration : 3 Months
Description : Design & Development of Die Casting Dies with HPDC & LPDC (Component: Yamaha Clutch
Cover).
• Manufacturing wise support for process engineer, Programmer and Tool maker.
• Reverse Engineering & Die Design calculation for pressure Die Casting (Cold Chamber Process)
• Fixing the Die Design Layout. Die Splitting with manufacturing Feasibility
• Concept of the mould has to be prepared and get approval by the customer first
• Modelling of the mould design using client standards
• Free form and advanced Surface Modelling for plastic components
• Attachments are done taking into consideration of die lock problem and assembly conditions
• Also packaging studies are done to check crashing of console with neighbouring components such as gear shifter
• Generating detailed Manufacturing drawings with GD&T and tolerance stack-up analysis.
• Creating Bill of Material with material specifications
• Preparation technical document for final submission.
Company : Guindy Machine Tools Limited
Project 13 : Design & Development of Automotive Components
Client : Maruthi Suzuki, Bosch, Shanthi Gears, LMW
Design Software : UG NX 3.0, Team centre
Project Duration : 24 Months
Description : Design & Development of Automotive Components with Jigs & Fixtures and Work holding
Devices.

7. • To Execute the Projects for JIGS & FIXTURE DESIGN for Table Jigs, Template Jig & Drill Jig for Automotive components
• To Execute the Projects Modular Fixture & work holding devices for Automotive components
• Creating Layout for Drilling Jigs & Fixtures.
• Creating Layout for Core Transfer Fixture, Gluing Fixture & Averaging Fixture.
• Creating Manufacturing Drawing for Fixture bracket and base.
• Generating detailed Manufacturing drawings with GD&T
• Compare drawings with Team centre Vis-Mock-up
• Creating Bill of Material with material specifications
• Preparation technical document for final submission.
TECHNICAL SKILLS:
1. Subjects studied in Tool Design : Jigs and Fixtures , Press Tools (Die Design), Plastic Mould (Mould Design),GD&T,
Inspection and Gauging, Die Casting Dies, Advanced Materials and Manufacturing Processes, Tool Manufacturing and
Cam.
2. Knowledge of manufacturing processes like castings, injection molding, forming, fabrications, etc.
3. Skilled in AutoCAD Drafting and Basic FEM Stress Analysis in Ansys.
4. Ability to conceptualize based on engineering inputs.
ACHIEVEMENTS:
1. ASME Y14.5-1994 (GD&T) Certificate Holder.
2. Member in PTC (Parametric Technology Centre)
3. Member in IAENG (International Association of Engineers)
4. Member in Siemens NX.
5. I Got First Prize on National Level PTC (PRO-E) Quiz Competition.
6. Got 100% mark in Strength of Material.
7. Participated the National level Technical symposium
8. Attended Paulson Training on injection molding
9. College 2nd in All semester papers in both Diploma and Engineering
PROFESSIONAL SKILLS:
1. Strong analytical, problem-solving skills.
2. Leadership Skills, Team worker.
3. Explorative and Initiative taking individual.
4. Passion for technology and high quality and technological standards.
5. A quick learner; self-starter, detailed and thorough.
EDUCATIONAL QUALIFICATIONS:
DEGREE/COURSE SPECIALISATION UNIVERSITY/BOARD COLLEGE/SCHOOL YEAR AGGREGATE RESULT
POST GRADUATE
DIPLOMA
TOOL DESIGN
NETTUR TECHNICAL
TRAINING FOUNDATION
(NTTF)
SCHOOL OF POST
GRADUATE STUDIES,
NTTF
2011 CGPA=7.5
FIRST
CLASS
B.E.
MECHANICAL
ENGINEERING
ANNA UNIVERSITY
PAAVAI ENGINEERING
COLLEGE
2008 74.32%
FIRST
CLASS
DIPLOMA
MECHANICAL
ENGINEERING
DOTE
PAAVAI POLYTECHNIC
COLLEGE
2005 85.08%
FIRST
CLASS
DECLARATION:
I declare here with that all the details given above are true to the best of my knowledge.
PLACE: Yours Faithfully

8. DATE: (PERIASAMY.R)