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Assessment of various Control band systems for 
suitability and application in New Zealand 
Sgt Derek Miller LFOH MNZOHS (RNZAF) 
OHSIG 2014 10-12 Sep 2014
Disclaimer 
• This presentation represents the views 
and opinions of the author and not that of 
the Royal New Zealand Air Force, New 
Zealand Defence Force, or any other 
Government organisation
Acknowledgments 
• Philippa Gibson, CIH, COH, MNZOHS – 
WorkSafe NZ 
• New Zealand Defence Force 
• Royal New Zealand Air Force
What is Control Banding? 
• Control banding (CB) is a risk management model used 
to assess and manage exposure to occupational health 
hazards 
• Primarily intended for use by SME’s that lack 
professional occupational hygiene or other relevant 
expertise to assess and manage exposure risk 
• The intention is to provide a level of worker protection 
consistent with the level of protection that would be 
identified by skilled occupational hygiene professionals 
using more robust scientific based techniques
Why Look at Control Banding Systems 
• Occupational disease has significantly worse human and 
financial impacts than acute-harm incidents. (Taskforce 
report 2013) 
• Small medium enterprises particularly struggle with 
managing chemical exposure 
• Can be used as an audit tool to assess whether current 
controls are adequate 
• Tools used widely in Europe, some Asian countries, US, 
Australia. However, they are not well known or widely 
used in NZ
+ 
Exposure 
Potential 
The substance is allocated 
to a ‘dustiness or volatility 
band’ and a 
‘scale of use’ band based on 
amount used and 
frequency of exposure 
Health hazard 
The substance is allocated to 
a ‘hazard band’ using risk 
phrases (R-phrases). 
R-phrases are internationally 
standardised chemical risk 
phrases you find on SDS. For 
example, R42 = may cause 
sensitisation by inhalation 
Control 
Approach 
Recommends the type 
of approach needed to 
achieve adequate 
control 
= 
Health hazard Exposure potential Control approach 
Risk assessment 
Risk management
Assessments of Control Banding Systems 
• Initial Assessment by Occupational Hygienists 
– COSHH Essentials (UK) 
– Stoffenmanager (Dutch) 
– Ecetoc (EU) 
– Advance Reach Tool (ART) (EU) 
– EMKG-EXPO-Tool (German) 
– ILO toolkit (UN)
Project Aims 
• Assess various web available tools for 
managing chemical exposure 
• Assess training needs in the use of tools 
• Assess impact of selected tools on the 
workplace 
• Compare results from tools v Occupational 
Hygiene traditional methods
Process Applied 
• Selection of CB for trial 
• Training in the use of selected models 
• Workplace assessments by end users 
• Workplace assessments by Occupational 
Hygienists 
• Analysis of results
Trial Results 
• COSHH Essentials was the preferred CB 
system 
• Occupational Hygienists and participants 
assessments matched 
• Some participants had a rethink about 
their approach to using haz subs in future 
• New controls put in place where they had 
not been considered needed before 
• Showed up weaknesses in some SDS’s
Conclusion 
• There is value in adopting a simple CB tool for 
New Zealand 
• Training packages and tools need to be 
developed to support any CB system adopted 
• New Zealand should not try and create its 
own version
Finally 
• Control banding systems are useful tools when 
used alongside other methods 
• Any CB system adopted will have their limits and 
are not a panacea to the challenges of working 
with hazardous substances. However, they are a 
big step forward in aiding SME’s with improving 
their chemical exposures and reducing the long 
term occupational health burden
Questions?

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Assessment of various control band systems

  • 1. Assessment of various Control band systems for suitability and application in New Zealand Sgt Derek Miller LFOH MNZOHS (RNZAF) OHSIG 2014 10-12 Sep 2014
  • 2. Disclaimer • This presentation represents the views and opinions of the author and not that of the Royal New Zealand Air Force, New Zealand Defence Force, or any other Government organisation
  • 3. Acknowledgments • Philippa Gibson, CIH, COH, MNZOHS – WorkSafe NZ • New Zealand Defence Force • Royal New Zealand Air Force
  • 4. What is Control Banding? • Control banding (CB) is a risk management model used to assess and manage exposure to occupational health hazards • Primarily intended for use by SME’s that lack professional occupational hygiene or other relevant expertise to assess and manage exposure risk • The intention is to provide a level of worker protection consistent with the level of protection that would be identified by skilled occupational hygiene professionals using more robust scientific based techniques
  • 5. Why Look at Control Banding Systems • Occupational disease has significantly worse human and financial impacts than acute-harm incidents. (Taskforce report 2013) • Small medium enterprises particularly struggle with managing chemical exposure • Can be used as an audit tool to assess whether current controls are adequate • Tools used widely in Europe, some Asian countries, US, Australia. However, they are not well known or widely used in NZ
  • 6. + Exposure Potential The substance is allocated to a ‘dustiness or volatility band’ and a ‘scale of use’ band based on amount used and frequency of exposure Health hazard The substance is allocated to a ‘hazard band’ using risk phrases (R-phrases). R-phrases are internationally standardised chemical risk phrases you find on SDS. For example, R42 = may cause sensitisation by inhalation Control Approach Recommends the type of approach needed to achieve adequate control = Health hazard Exposure potential Control approach Risk assessment Risk management
  • 7. Assessments of Control Banding Systems • Initial Assessment by Occupational Hygienists – COSHH Essentials (UK) – Stoffenmanager (Dutch) – Ecetoc (EU) – Advance Reach Tool (ART) (EU) – EMKG-EXPO-Tool (German) – ILO toolkit (UN)
  • 8. Project Aims • Assess various web available tools for managing chemical exposure • Assess training needs in the use of tools • Assess impact of selected tools on the workplace • Compare results from tools v Occupational Hygiene traditional methods
  • 9. Process Applied • Selection of CB for trial • Training in the use of selected models • Workplace assessments by end users • Workplace assessments by Occupational Hygienists • Analysis of results
  • 10. Trial Results • COSHH Essentials was the preferred CB system • Occupational Hygienists and participants assessments matched • Some participants had a rethink about their approach to using haz subs in future • New controls put in place where they had not been considered needed before • Showed up weaknesses in some SDS’s
  • 11. Conclusion • There is value in adopting a simple CB tool for New Zealand • Training packages and tools need to be developed to support any CB system adopted • New Zealand should not try and create its own version
  • 12. Finally • Control banding systems are useful tools when used alongside other methods • Any CB system adopted will have their limits and are not a panacea to the challenges of working with hazardous substances. However, they are a big step forward in aiding SME’s with improving their chemical exposures and reducing the long term occupational health burden