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Moazam Waris
UW-14-ME-BSc-058
LAYOUT
o INTRODUCTION
o METHODS
o ADVANTAGES
o DISADVATGES
o REFERENCES
2WAH ENGINEERING COLLEGE
INTRODUCTION
 Today in competitive world, it is difficult to run with
the speed of the market, without implementation of
the new technologies in Industrial world.
 The whole world is coming closer due to the regular
advancement in technology.
 CAD/CAM/CAE for tool engineering is now become
an essential part to keep pace with growing
technology and demand for low cost, quality,
precision & faster delivery.
3WAH ENGINEERING COLLEGE
METHODS
 CAD/CAM (Computer added design and manufacturing)
 CAPP (computer added process planning)
 CAI (computer added inspection)
 2D drawing To 3D modeling
 3D model to 2D drawing
 Rapid prototyping
 NC data generation
 Rapid prototyping
 Concurrent engineering
4WAH ENGINEERING COLLEGE
ADVANTAGES
 Shorter Design Lead time
 Reduced die trials
 Automatic Gating Feature creation
 Optimizes runner and gate weight, resulting in improved yield
 Automatic Runner and Overflows creation
 Reduction in rejection rates due to better filling of casting
 Automatic calculation, systematic editing & built- in
intelligence Shorter lead times - Die development
5WAH ENGINEERING COLLEGE
DISADVANTAGES
 Casting weight must be between 30 grams (1 oz) and 10 kg (20
lb).
 Casting must be smaller than 600 mm (24 in.).
 High initial cost.
 Limited to high-fluidity metals.
 A certain amount of porosity is common.
 Thickest section should be less than 13 mm (0.5 in.).
 A large production volume is needed to make this an
economical alternative to other processes
6WAH ENGINEERING COLLEGE
REFERENCES
1. DIECASTING PRODUCT DESIGN, DIE CASTING
EDUCATIONAL PROGRAMME, THE
DIECASTING SOCIETY OF INDIA, NEW DELHI.
2. S.Sekar, system manager, graphics information systems,
advanced technologies for design and
manufacture ñ by psg collage of technology, Coimbatore.
3. NEW TECHNOLOGY for die casting
zinc;INTERNATIONAL LEAD ZINC RESEARCH
7WAH ENGINEERING COLLEGE

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CAD/CAM IS USED IN DIE CASTING

  • 2. LAYOUT o INTRODUCTION o METHODS o ADVANTAGES o DISADVATGES o REFERENCES 2WAH ENGINEERING COLLEGE
  • 3. INTRODUCTION  Today in competitive world, it is difficult to run with the speed of the market, without implementation of the new technologies in Industrial world.  The whole world is coming closer due to the regular advancement in technology.  CAD/CAM/CAE for tool engineering is now become an essential part to keep pace with growing technology and demand for low cost, quality, precision & faster delivery. 3WAH ENGINEERING COLLEGE
  • 4. METHODS  CAD/CAM (Computer added design and manufacturing)  CAPP (computer added process planning)  CAI (computer added inspection)  2D drawing To 3D modeling  3D model to 2D drawing  Rapid prototyping  NC data generation  Rapid prototyping  Concurrent engineering 4WAH ENGINEERING COLLEGE
  • 5. ADVANTAGES  Shorter Design Lead time  Reduced die trials  Automatic Gating Feature creation  Optimizes runner and gate weight, resulting in improved yield  Automatic Runner and Overflows creation  Reduction in rejection rates due to better filling of casting  Automatic calculation, systematic editing & built- in intelligence Shorter lead times - Die development 5WAH ENGINEERING COLLEGE
  • 6. DISADVANTAGES  Casting weight must be between 30 grams (1 oz) and 10 kg (20 lb).  Casting must be smaller than 600 mm (24 in.).  High initial cost.  Limited to high-fluidity metals.  A certain amount of porosity is common.  Thickest section should be less than 13 mm (0.5 in.).  A large production volume is needed to make this an economical alternative to other processes 6WAH ENGINEERING COLLEGE
  • 7. REFERENCES 1. DIECASTING PRODUCT DESIGN, DIE CASTING EDUCATIONAL PROGRAMME, THE DIECASTING SOCIETY OF INDIA, NEW DELHI. 2. S.Sekar, system manager, graphics information systems, advanced technologies for design and manufacture ñ by psg collage of technology, Coimbatore. 3. NEW TECHNOLOGY for die casting zinc;INTERNATIONAL LEAD ZINC RESEARCH 7WAH ENGINEERING COLLEGE