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Five S
5 S Technique




    The 5 - S practice is a technique used to establish
     and maintain quality environment in an
     organization. The name stands for 5 Japanese
     words :-
•    Seiri
•    Seiton
•    Seiso,
•    Sieketsu &
•    Shitsuke
Seiri :
Sort out items and discard the unnecessary
Seiton :
Arrange a place for everything. Everything in its place.
Seiso :
Clean your workplace thoroughly.
Seiketsu :
Maintain a standard.
Shitsuke :
Train people to be disciplined
5 S Audit worksheet...
1. Seiri - Organization
    Stratification management and dealing with the causes

      Typical Activities                             Location   Action by

•   Throw away things that are not needed
•   Deal with causes of dirt leaks and noise
•   Organize cleaning the floors and housecleaning
•   Treat defects, leakage and breakage
•   Organize the storage of parts and files
•   Policy of “One-is-best”
    - one set of tools/stationery
    - one page form/memo
    - one day processing
    - one stop service for customer
    - one location file
2. Seiton - Neatness
Functional storage and eliminating the need to look for things

      Typical Activities                                     Location   Action by

  •   Everything has a clearly designated name & place
  •   30-second retrieval and storage
  •   Filing standards and control
  •   Zoning and placement marks
  •   Eliminate covers and locks
  •   First in, first out arrangement
  •   Neat notice boards (also remove obsolete notices)
  •   Easy-to-read notices (including zoning)
  •   Straight-line and right angle layout
  •   Functional placement for materials, parts, tools etc
3. Seiso - Cleaning
     Cleaning as inspection and degree of cleanliness


    Typical Activities                                Location   Action by


•   Individual cleaning responsibility assigned
•   Make cleaning and inspection easier
•   Regular sparkling cleaning campaigns
•   Cleaning inspections and correct minor problems
•   Clean even the places most people do not notice
4. Seiketsu - Standardization
          Visual management and 5-S standardization


     Typical Activities                                 Location   Action by


•   Transparency ( e.g. glass covers for see-through)
•   Inspection “OK” marks or labels
•   Danger zones marked on meters and switches
•   ‘Danger’ warning signs and marks
•   Fire extinguisher and ‘Exit’ signs
•   Directional markings on pipes, gangways etc
•   Open and shut directional labels on switches etc
•   Colour-coded pipes
Seiketsu - Standardization...
          Visual management and 5-S standardization


     Typical Activities                             Location   Action by



•   Foolproofing (Poka-yoke) practices
•   Responsibility labels
•   Electrical/telephone wire management
•   Colour coding - paper, files, containers etc
•   Prevent noise and vibration
•   Department/office labels and name plates
•   Park-like environment (garden office/factory)
5. Shitsuke - Discipline
         Habit formation and a disciplined workplace


    Typical Activities                               Location   Action by

•   All-together cleaning
•   Do daily physical exercise all together
•   Practice pick-up components and rubbish
•   Wear your safety helmet/gloves/shoes etc
•   Public-space 5-S management
•   Practice dealing with emergencies
•   Execute in individual responsibility
•   Good telephone and communication practices
•   Design and allow the 5-S manual
•   Seeing-is-believing: check for 5-S environment
FICCI   CE

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Five s technique

  • 2. 5 S Technique The 5 - S practice is a technique used to establish and maintain quality environment in an organization. The name stands for 5 Japanese words :- • Seiri • Seiton • Seiso, • Sieketsu & • Shitsuke
  • 3. Seiri : Sort out items and discard the unnecessary
  • 4. Seiton : Arrange a place for everything. Everything in its place.
  • 5. Seiso : Clean your workplace thoroughly.
  • 7. Shitsuke : Train people to be disciplined
  • 8. 5 S Audit worksheet...
  • 9. 1. Seiri - Organization Stratification management and dealing with the causes Typical Activities Location Action by • Throw away things that are not needed • Deal with causes of dirt leaks and noise • Organize cleaning the floors and housecleaning • Treat defects, leakage and breakage • Organize the storage of parts and files • Policy of “One-is-best” - one set of tools/stationery - one page form/memo - one day processing - one stop service for customer - one location file
  • 10. 2. Seiton - Neatness Functional storage and eliminating the need to look for things Typical Activities Location Action by • Everything has a clearly designated name & place • 30-second retrieval and storage • Filing standards and control • Zoning and placement marks • Eliminate covers and locks • First in, first out arrangement • Neat notice boards (also remove obsolete notices) • Easy-to-read notices (including zoning) • Straight-line and right angle layout • Functional placement for materials, parts, tools etc
  • 11. 3. Seiso - Cleaning Cleaning as inspection and degree of cleanliness Typical Activities Location Action by • Individual cleaning responsibility assigned • Make cleaning and inspection easier • Regular sparkling cleaning campaigns • Cleaning inspections and correct minor problems • Clean even the places most people do not notice
  • 12. 4. Seiketsu - Standardization Visual management and 5-S standardization Typical Activities Location Action by • Transparency ( e.g. glass covers for see-through) • Inspection “OK” marks or labels • Danger zones marked on meters and switches • ‘Danger’ warning signs and marks • Fire extinguisher and ‘Exit’ signs • Directional markings on pipes, gangways etc • Open and shut directional labels on switches etc • Colour-coded pipes
  • 13. Seiketsu - Standardization... Visual management and 5-S standardization Typical Activities Location Action by • Foolproofing (Poka-yoke) practices • Responsibility labels • Electrical/telephone wire management • Colour coding - paper, files, containers etc • Prevent noise and vibration • Department/office labels and name plates • Park-like environment (garden office/factory)
  • 14. 5. Shitsuke - Discipline Habit formation and a disciplined workplace Typical Activities Location Action by • All-together cleaning • Do daily physical exercise all together • Practice pick-up components and rubbish • Wear your safety helmet/gloves/shoes etc • Public-space 5-S management • Practice dealing with emergencies • Execute in individual responsibility • Good telephone and communication practices • Design and allow the 5-S manual • Seeing-is-believing: check for 5-S environment
  • 15. FICCI CE