I discussed in this ppt was some basics of logixpro and ladder logic design of bottle line simulation.

1. BOTTLE LINE SIMULATION
LOGIXPRO
T.MOHAN KRISHNA
TECHMATION SOLUTIONS

2. CONTENTS
 Introduction to LOGIXPRO.
 Bottle Line Simulation.
 Elements used in HMI Screen.
 Inputs and Outputs.
 Ladder Logic.
 Operation.
 References.

3. INTRODUCTION
 LogixPro allows you to practice and develop your RSLogix programming skills
where and when you want.
 It contains a RS logix editor which allows you to create and edit ladder logic
programs using many of the same basic programming instructions utilized by
Allen Bradly RS logix 500.
 It contains a software PLC emulator which we simply call PLC. The PLC have same
functionality as Allen Bradly PLC.
 It contains pro simll simulations package. This is the collection of software
simulations of real world equipment that are graphically depicted on your system
screen.

4. LOGIXPRO
 Logixpro Screen.
 input/output types.
 Representation of input and outputs.
 How to design and run ?

5. HMI Screen
LOGIXPRO SCREEN

6. type : word/bit
INPUT AND OUTPUT TYPES

7. BOTTLE LINE SIMULATOR

8. SCREEN

9. ELEMENTS ON SCREEN
 CONVEYORS,
 SELECTOR SWITCHES, PUSH BUTTONS,
 SENSORS,
 FILLERS,
 GATES,
 DISPLAYS.

10. EXIST SENSOR
LARGE SENSOR
BRAKE SENSOR
FILLTUBE SENSOR
LARGE FILL SENSOR
SMALL FILL SENSOR
CAP SENSOR
SCRAP GATE SENSOR DIVERT GATE SENSOR
SCRAP BOX SENSOR
SENSOR
S

11. MAIN CONVEYOR
SCRAP CONVEYOR DIVERT CONVEYOR
CONVEYORS
GRINDER

12. SCRAP GATE DIVERT GATE
CAP RAM
DISPLAYPUSH BUTTONS
GATES, DISPLAY

13. INPUTS AND OUTPUTS

14. EXCERSIZES
 Tracking the Bottles.
 Divert the Bottles with respect to size.
 Separate the bottles which are broken.
 Fill and cap.
 Display the Production Count.

15. PROCESS
 Track the bottles by exist sensor.
 Whether the bottle is broken then it goes to scrap.
 Fill the bottles by liquids with their respective sizes.
 After filling process, fixing the caps to the bottles.
 And then separating the bottles by sizes through divert gate.
 Ensure that the main conveyor movement and the filling operations are
performed at a time.
 Once the scrap boxes filled up then the scrap conveyor moves for the next box
 When the operation starts check the display for production count.

16. ELEMENTS TO DESIGN LADDER LOGIC FOR BOTTLE
LINE SIMULATION
 Control devices are programmed as INPUTS(NO,NC…..),
 Loads are programmed as OUTPUTS,
 TIMERS, COUNTERS,
 LIMIT SWITCHES,
 BSL,BSR,

18. MAIN CONVEYOR MOVEMENT

19. SEPARATION OF BROKEN BOTTLES

20. BOTTLE FILLING

21. DISPLAY PRODUCT COUNT

22. PRECAUTIONS
 Check the STOP operation is working are not at any time of process.
 When the scrap conveyor is moving, scrap gate should be close.
 Divert conveyor should be continuous moving.
 Filling operation will perform with in the time period of main conveyor
movement from one bottle to another bottle.

23. REFERENCES
 LOGIXPRO SIMULATOR SOFTWARE
 file:///C:/program%20files%20(x86)/thelearningpit/logixpro/doc/bot/bottle.html
 http://thelearningpit.com