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S p e c i a l A p p l i c a t i o n S e r i e s
THERMATEL®
MASS FLOW MEASUREMENT
S Mass Flow Measurement
Thermal flow meters measure flow rate in units of
mass flow (SCFM or NM3/hr) rather than flow at oper-
ating conditions. Because temperature and pressure
variations will influence the gas density, mass flow
measurement provides optimum measurement accuracy
despite temperature and pressure variations.
In addition to greater measurement accuracy, mass
flow is also measured to accommodate an industry’s
measurement standards. Chemicals react on the basis
of mass relationships of ingredients. Combustion is
based upon the mass flow rate of the air and fuel. In
addition, a facility’s gas consumption is based upon
mass flow.
S Thermatel®
Technology
Operating on the
basis of heat transfer,
THERMTATEL TA2
transmitters measure
mass flow by
detecting heat dissipation from a heated surface.
Their sensor probes contain two mass balanced ele-
ments with precision matched RTDs. The reference
RTD measures the process temperature (up to +400 °F,
+200 °C) while the second RTD measures the temper-
ature of the heated sensor.
A brief discussion of the TA2
technology follows on page 4.
For a thorough discussion
of thermal dispersion
technology, download our
32-page Thermatel®
Measurement Handbook at
www.MAGNETROL.com.
S Thermatel®
Benefits
THERMATEL flow meters offer distinct advantages
over many traditional gas flow measuring methods*:
N Direct mass flow measurement does not require
pressure or temperature input for density correc-
tion as do many gas flow technologies, such as
differential pressure.
N Offers excellent low flow sensitivity: mass veloci-
ties of 10 ft/min (0.05 m/s) to 50,000 ft/min
(250 m/s) (gas dependent).
N Measures low velocities as well as high flow rates
for a turndown rate of 100:1 or more.
N THERMATEL probes create negligible pipe blockage
resulting in very low pressure drops.
N THERMATEL measurement functions are accom-
plished without moving parts—resulting in little or
no maintenance and fewer on-line problems.
N THERMATEL transmitters have been engineered
for easy installation and fast set-up while providing
rugged, accurate and reliable service.
N Calibrated for your application, each instrument is
ready for immediate field installation and operation.
N Installed cost of THERMATEL is very competitive
with other gas mass flow measurement technologies.
N FM, FMc, ATEX approvals for combustible gases.
N Available as insertion or Inline styles.
N Flow body designs for pipe sizes as small as
1
⁄2 inch
*These conditions will compromise THERMATEL performance:
(1) a continuous presence of condensed moisture;
(2) an excessive probe buildup; (3) an attempt to measure
media for which the instrument was not calibrated.
Introducing Thermatel®
Magnetrol®
TA2 thermal mass flow transmitters measure mass flow by detecting heat dissipation from a heated surface.
2
3
Supply Voltage: 100-264 VAC, 50-60 Hz
11.6-30 VDC
Flow Range: 10-50,000 SFPM (0.05-250 Nm/s)
(gas dependent)
Flow Accuracy: ±1% of reading plus 0.5%
of calibration range
Temperature Accuracy: ±2° F (1° C)
Repeatability: ±0.5% of reading
Sensor Range: -50° to +400° F (-45° to +200° C)
Rated to 1,500 psig (103 bar)
Turn Down: 100:1 (application dependent)
TA2 S P E C I F I C A T I O N S
TA2 I N D E P T H
Integral or Remote:
All electronics are housed in
a compact, explosion-proof
enclosure mounted on the
probe or at a remote location.
Display: Optional two-line,
16 digits/line, alphanumeric
backlit display module with
four-button keypad for easy
configuration. Displays flow
rate, temperature, totalized flow,
and diagnostic messages.
TA2 Electronics Features:
• Unit accepts both 11.5 to 30 VDC and 100–264
VAC input power
• Rotatable housing for viewing display at virtually
any angle
• Active and passive 4-20 mA output of flow
• Second mA output for temperature or second
flow range
• Pulse output available for external totalizer or PLC
• HART and PACTware communications
• Real time temperature compensation
• Automatic pipe blockage adjustment
• Very low heat input
• Unit delivered factory calibrated and configured—
simplifies startup
• Flow profile compensation
• Easy. Intuitive software configuration
• Software totalizer displays the totalized flow
usage in the user’s choice of engineering units.
• Both resettable and non-resettable totalizer
• Complete diagnostics monitor condition of
probe, circuit, wiring and even RTD sensor drift
Insertion (left) or In-Line style (above)
Process Connections: Selection of
process connections includes threads,
welded flange construction, and use
with a compression fitting.
Probe: All-welded 316 stainless steel;
Hastelloy®
C-276 optional. Process tempera-
tures to +400° F (+200° C); Pressure rating to
1,500 psig (103 bar); ratings are dependent
upon process connections.
Convenience: Probe is field-
replaceable; Optional hot tap
Retractable Probe Assembly
(RPA) allows for probe
installation or removal
without a process shut-
down. At right, standard
and high pressure RPAs.
Protection: Sensor is
protected within a durable
enclosure to prevent damage
if the probe is inserted too
far into a pipe.
G
G
G
G
G
G
4
Principle of Operation
TA2 thermal mass flow transmitter technology for measuring mass flow.
The TA2 uses the proven Constant Temperature
Difference Technology for mass flow measurement.
There are two elements in the sensor as shown on
page 2. The RTD in the reference pin measures the
process temperature of the gas where the sensor is
located; a variable amount of power is applied to the
heater in the second pin to maintain a specified
temperature difference. The amount of the temperature
difference is set during the calibration to optimize the
performance for the particular application.
At low mass flow rates there is little heat transfer
and the amount of power required to maintain the
desired temperature difference is low. However, as the
mass flow rate increases, the power requirements
increase. Changes in heat transfer are greatest at low
velocities which provide excellent low flow sensitivity.
As the mass flow increases the power increases in a
non-linear manner as shown in the chart below. The
curve continues permitting flow measurements at high
velocities; this provides very high turndown capabilities.
The units are factory calibrated to establish this
relationship between heat transfer and mass flow.
Calibration is performed by placing the TA2 in a flow
bench and flowing a known amount of gas past the
sensor. The signal is measured at each flow rate.
A minimum of 10 data points are taken over the operating
range of the instrument. Once calibrated this is a
permanent calibration unless something happens to
the sensor. The TA2 provides a simple method which
permits the user to verify calibration in the field.
The TA2 is designed with advance digital electronics
which produce very low amounts of heat input to the
sensor. Testing by FM has demonstrated a maximum of
a 4 °C (7.2 °F) temperature rise of the heated element
which is much lower than other designs. This permits
the TA2 to measure much higher velocities than other
designs without running out of power.
One of the advantages of the Constant Temperature
Difference Technology is the response time. There is
some thermal mass which needs to heat up or cool
down with changes in flow. The TA2 incorporates an
advance PID control circuit which immediately detects
changes in temperature difference to provide very rapid
response in the flow measurement. Once at constant
flowing conditions, the signal remains extremely stable.
Mass Flow Rate
Power
Flow Calibration Curve
Measuring Mass Flow in Large Pipes and Ducts.
ABOVE: Two, custom-engineered
multi-point arrays. BELOW: Four
standard TA2 flow meters.
he larger the diameter of a
pipe, stack or duct, the
greater the likelihood of significant
flow velocity profile distortions. In
these highly skewed flow condi-
tions, a single point flow meter
won’t do the job. So, what’s the
best measurement solution?
A frequent choice for greater
measurement accuracy is the
multi-point sensor array. Here,
two or more flow sensors are
placed along an extended-length
insertion element. With more sen-
sor points across the interior
expanse of the duct, the more
representative will be the flow
measurement. And, if you install
two of these arrays in crisscross
fashion inside the duct (as dia-
gramed at top right), you have a
sensor array that will provide very
good results. The price you pay
for this set-up, however, is cost;
for the multi-point array is engi-
neering-intensive at the front end,
and maintenance-intensive down
the line.
Option #2 is to insert four TA2s
(or more, as needed) from oppo-
site sides of a duct (bottom right)
and average their output signals.
This approach uses standard
THERMTATEL flow meters for
accurate and reliable mass flow
measurement at a lower installed
cost, and with less maintenance
headaches in the future. I
T
Mass Flow of Air
Applications: The flow of air (78% nitrogen, 21%
oxygen and traces of eight other gases) is monitored in
nearly all industrial settings, including applications for
processing; air/gas mixing; cooling; blowing & drying;
combustion; aeration; ventilation; filtration; ingredient
mixing; air sampling, and many others. Significant air-
flow variables include pipe diameters, wide flow ranges,
varying velocities and low flow sensitivity. Large-duct
flow applications for THERMATEL include combustion
air flow used in determining fuel-to-air mixtures for
industrial boilers, heaters, furnaces and kilns.
TA2 Air Flow Applications:
• Aeration Flows Wastewater Treatment
• Combustion Air Boilers, Kilns, Heaters
• Test Air Flow Pump and Equipment Mfgrs.
• Air Flow Rate Metals Processing and Recovery
• Spray Drying Food, Bio-Pharm, Chemical
• Remediation Agricultural, Environmental
• Heat Treating Manufacturing, Metals
• Drying Air Flow Pulp and Paper
• Reheat Air Flow PowerGen
• Leak Detection All Industries
The combustion efficiency of burners, furnaces and
dryers is enhanced by obtaining repeatable flow meas-
urement of the inlet combustion air. Ducts can vary from
six-inches in diameter to many square feet. Too little air
and combustion is incomplete; too much air and com-
bustion efficiency is greatly reduced.
Application Insights
5
Compressed Air Flow
Applications: Air that is compressed and contained
at a pressure greater than atmosphere has become
industry’s universal power source. Seventy percent of
all manufacturers operate compressed air (CA).
Process operations dependent upon CA include pneu-
matic tools; materials handling; painting; oxidation;
fractionation; cryogenics; refrigeration; dehydration;
filtration and aeration. Flow meters help ensure effi-
cient operation at rated SCFM output and are also
used to detect leaks. A Flow Meter with a Totalizer
provides an accurate measurement of CA consumption.
TA2 Compressed Air Flow Applications:
• Automation & Process Systems All Industries
• Pneumatic tools, Painting All Industries
• Materials Handling Systems All Industries
• Filling, Capping, Packaging Bottling, Packaging
• PET, PE Bottle Blowing Plastic Containers
• Labs, Pill Coating Pharmaceuticals
• Soil Remediation Environmental Industry
• Drilling, Pipelines Oil and Natural Gas
• Pressurizing Gas Lines Natural Gas
• Food & Drug Processing Foods, Pharmaceuticals
Nitrogen Gas Flow
Applications: Nitrogen gas (N2) is the most widely
used commercial gas. Colorless, odorless, tasteless,
and nonflammable, its inertness makes it an ideal
blanketing gas to protect flammable or explosive
solids and liquids from contact with air. Keeping
chemicals, pharmaceuticals and foods within a nitro-
gen atmosphere keeps them protected from oxygen
and moisture degradation. Oil, gas and petrochemical
industries purge tanks and pipes with nitrogen to
replace hazardous or undesirable atmospheres. In
refinery maintenance, nitrogen quickly cools catalyst
temperatures to vastly reduce shutdown time.
TA2 Nitrogen Gas Flow Applications:
• Tank Blanketing Chemicals, Foods, Hydrocarbons
Bio-Pharm, Semi-Conductor
• Gas Purging Natural Gas, Refinery Industries
• Pressure Transfer Storage Vessels, All Industries
• Cooling, Freezing Refineries, Food Processing
• Forming Control Metal Casting
• Heat Treatment Shield Gas for Steel and Iron
• Pill & Tablet coating Pharmaceutical, Nutritional
• Inerting of LNG Tankers, Transport Vessels
• Drilling, Processing Oil and Natural Gas Industries
Nitrogen flow in a two-inch line at a chemical plant.
Point-of-use consumption of compressed air and gases
will permit the user to obtain improved usage rate infor-
mation for more efficient operations. Some centralized
facilities bill the individual plants for gas usage.
This Glycol Regeneration Skid serving a natural gas
field in Holland features three TA2s—two measuring air
flow to an incinerator and one measuring natural gas.
Natural gas is one of the major energy sources for
fueling large central power stations as well as smaller
industrial furnaces and boilers. Flow rate measure-
ment and totalization of flow usage are vital to effi-
cient operations.
6
Thermatel®
: Precisely Calibrated To Your Gas Flow Requirements.
very gas has distinct thermal properties that
affect the convective heat transfer of the
THERMATEL sensor. It is for this reason that each
flow meter is calibrated in
the Magnetrol®
Calibration
Lab to our customer’s spe-
cific requirements. The
instrument is performance
tested under conditions of
gas composition, flow
rates, velocities, and tem-
peratures. Once installed,
the unit goes directly into
service without any need
for field set-up, calibration, or adjustment.
Our customer has total control over field con-
figuration of the TA2. By using a simplified proce-
dure, they can configure the instrument in order
to change pipe or duct size, the range and span
of the 4-20 mA signal, the units of measurement,
or installation factors.
Some competitors’ flow meters require their
calibration to include a speci-
fied cable length, and any sub-
sequent cable changes will
affect the unit’s accuracy.
The TA2 cable length is inde-
pendent of their calibration.
This allows our customers to
provide their own cable, or
change its length in the field.
The TA2 probe and circuit
boards are also field replace-
able. New calibration factors can be
entered into the instrument by using
the TA2 keypad or with a HART®
remote communicator. I
TA2
The Magnetrol®
NIST Traceable
Calibration Facility
E
Natural Gas Flow
Applications: Natural gas is a mixture of hydrocar-
bon gases, primarily (70-90%) methane (CH4). In its
pure form it is colorless, odorless and combustible.
The cleanest burning fossil fuel, natural gas trails
electricity as the second most used energy source in
industry. Industrial demand accounts for 40 percent
of total natural gas demand, the highest of any sec-
tor. With a multitude of industrial uses, natural gas is
consumed primarily in pulp and paper; metals manu-
facture; power generation; petroleum refining; stone,
clay and glass manufacture; chemicals production;
plastic resin production; and food processing.
TA2 Natural Gas Flow Applications:
• Extraction, Production Natural Gas Industry
• Waste Treatment, Incineration All Industry Sectors
• Co-Firing Technology Power Generation
• Base Ingredients, Feedstocks Plastics, Chemicals, Bio-Pharm
• Preheating, IR heating Iron and Steel, Powder Coating
• Processing Food, Chemicals, Refining, Paper
• Manufacturing Stone, Clay and Glass
• Primary and Backup Fuels Industrial Boilers, Furnaces
• Gas Desiccant Systems Plastics, Bio-Pharm, Confections
• Gas Absorption Systems Heating & Cooling of H2O
Natural gas flow at a gas production plant is
monitored to provide flow measurement from each
individual well. The main custody transfer meter is
positioned downstream from where the flow from
individual lines is combined.
Application Insights
7
Hydrogen Gas Flow
Applications: Hydrogen (H2), the lightest of gases, is
colorless, odorless, tasteless, flammable and nontoxic
(at atmosphere). It has the highest combustion energy
release per unit of weight of any commonly occurring
material. Hydrogen’s industrial applications include
chemical processing; metal production; petroleum
refining; electronics; power; pharmaceuticals and
foods. With the development of a viable fuel cell tech-
nology, new application opportunities in the automo-
tive sector will no doubt surface. Consideration must
be given to Hydrogen’s volatility and its greater cooling
effect on the sensor compared to other gases.
TA2 Hydrogen Gas Flow Applications:
• Treating, Welding, Annealing Steel, Stainless Steel, Copper
• Hydrodesulfurization Oil Refineries
• Catalytic Cracking Oil Refineries
• Vitamin Manufacturing Pharmaceuticals, Supplements
• Oxidation Preventative Glass Manufacturing
• Hydrogenation of Fatty Acids Food and Dairy
• Carrier Gas Integrated Circuits
• Generator Coolant Power Generation
• Rocket Fuel, Fuel Cells Aerospace, Automotive
• Making NH3, CH3OH, H2O2 Chemicals, Polymers, Solvents
Argon Gas Flow
Applications: Composing slightly less than 1% of the
air, Argon (Ar) is a colorless, odorless, tasteless, non-
corrosive, nonflammable, and nontoxic gas. It is the
most abundant of the “rare” gases, those with an
extremely weak tendency to chemically interact with
other materials. Argon is commercially valued in multi-
industry applications for its near total inertness and low
cost. Argon is utilized to produce specialty products;
protect and maintain product quality; and lower operat-
ing costs in steelmaking. It is essential in metal fabrica-
tion; light bulbs; the production of electronic equipment;
and in thermal glass and plastics manufacture.
TA2 Argon Gas Flow Applications:
• Degasification Aluminum, Titanium, Stainless Steel
• Heat Transfer Electronics, Semiconductors
• Bulb Media Fluorescent, Incandescent Lighting
• Thermal Media Thermopane Window Manufacturing
• Argon Lasers DNA Sequencing, Electronics, Printing
• Arc, Tig, Mig Welding Manufacturing, Metal Fabrication
• Filler Gas Silicone and Germanium Manufacturing
• Gas-plasma Treating Plastics, Painting and Coating
• Spectrometry Anodizing, Plating, Powder Coating
• Cryoablation Medical technology
Retractable Probe Assemblies (RPAs) permit installa-
tion of the instrument in applications which must remain
in continuous operation. RPA designs with pressure rat-
ings up to 720 psi are available.
Hydrogen gas has many industrial applications. Using
a catalyst and large quantities of hydrogen, hydrotreat-
ment (above) removes 90% of the sulfur, oxygen, nitrogen
and metals from gasoline refinery feedstocks.
The flow of large ducts and stacks, as in this power
generation boiler, can be measured using multiple stan-
dard TA2 units to obtain an averaging of the flow rate.
This approach is more economical and easier to maintain
than custom-designed, multiple-point array systems.
8
Oxygen Gas Flow
Applications: Oxygen (O2) is the second-largest vol-
ume industrial gas. Because it forms compounds with
virtually all chemical elements it is most often bound
with other elements in silicates, oxides, and water
compounds. Oxygen is highly oxidizing and reacts vig-
orously with combustible materials generating heat in
the reaction process. Ozone (O3) is an allotropic form
of oxygen that is more reactive. Oxygen finds numer-
ous uses in steelmaking and metals refining; chemicals
and pharmaceuticals; petroleum processing; glass and
ceramic manufacture; pulp and paper manufacture;
and in municipal and industrial effluent treatment.
TA2 Oxygen Gas Flow Applications:
• Furnace Combustion Steel Making, Haz Mat Industry
• Metal Processing Copper, Lead, Zinc Manufacturing
• Glass Smelters Glass Manufacturing
• Raw Material for Oxidation Chemical Industry
• Coal Gasification Chemical Feedstock Production
• Catalyst Regeneration Oil Refineries
• Oxy-fuel Furnaces Glass Manufacturing, Pulp & Paper
• Pulp Bleaching Agent Pulp & Paper
• Biological Treatment Municipal Wastewater Treatment
• Water Oxygenators Aqua Culture, Water Treatment
The largest industrial user of gaseous oxygen is
the steel industry. Oxygen-enriched air increases
combustion temperatures in open hearth and blast
furnaces.
9
The Inline Advantages
AGNETROL offers an inline sensor for the
TA2 Mass Flow Meters. The principle reasons
for using an inline—or flow body—configuration for
mass flow measurement are:
I The inline configuration measures lower flow
rates within smaller pipe sizes. Flow rates of less than
1 SCFM (1.7 Nm3/h) can be detected in pipe sizes as
small as 1
⁄2".
I As most flow meters are of the in-line type, they
represent a more traditional approach to flow meas-
urement. Also, the flow body can be used to replace
other flow meters of the same dimensions.
I The inline style provides optional flow condition-
ing to obtain a predictable flow profile and remove
swirl at the sensor. This is especially important when
an insufficient straight run of pipe is placed before the
flow meter. I
M
TA2 with Flow Body
Application Insights
Carbon Dioxide Gas Flow
Applications: Carbon dioxide (CO2) is an odorless,
colorless, non-combustible and slightly toxic gas with a
pungent acidic taste. It constitutes a fraction of our air,
about 0.036%. Carbon dioxide is valued in industry for
its reactivity, inertness and ability to create cold condi-
tions. Large quantities of gaseous CO2 are produced
and consumed in making fertilizers, plastic resins, and
rubber. Other important uses include beverage carbon-
ation; food and pharmaceutical processing; enhance-
ment of oil recovery from oil wells; a raw material for
producing many chemicals; treatment of alkaline water;
and manufacturing CO2 fire extinguishing systems.
TA2 Carbon Dioxide Flow Applications:
• MIG/MAG Welding Shield Metal Industries
• Casting Mold Hardening Metal Industries
• Dry-Ice Feed Manufacturing, Construction
• Urea, Methanol Production Chemical Industry
• Oil Extraction Well Priming Petroleum Industry
• Flash Removal Rubber and Plastics
• Dry Ice & CO2 Coolant Food and Beverages
• Beverage Carbonation Soft Drinks, Beer, Sparkling Wine
• Blanketing Agent Foods, Pharmaceuticals
• Fertilizer Processing Agricultural Chemicals
Exhaust & Waste Gas
Applications: Exhaust gases in a wide variety of com-
positions range from the ecologically benign to toxic
emissions. Off-gases are vapors emitted from extraction
and treatment systems that are discharged directly to the
atmosphere, captured or destroyed. Hydrocarbon gases
from industrial operations are often “flared” in a high-
temperature oxidation process which burns combustible
components of waste. Natural gas, propane, ethylene,
propylene, butadiene and butane constitute over 95 per-
cent of the waste gases flared. Consideration must be
given to changes in gas composition, abruptness of flow
change, low pressures, and a wide range of velocities.
TA2 Exhaust & Waste Gas Applications:
• Vent Lines All Industries
• Waste CO2 Petrochemicals, Chemical Production
• SO2 Off-Gas Metals, Chemicals, Pharmaceuticals
• Flare Stacks, Headers Oil Platforms, Refineries; Chemicals
• Flue Gas Power Generation
• Waste-to-Energy Gas Landfill, Waste Treatment Plant
• Waste Flow Mixing Incinerators, All Industries
• Flare Gas Recovery Electricity, Steam, Hot Water Generation
• NC Gas Disposal Pulp and Paper
Due to environmental laws and restrictions, oil and
gas platform operators must monitor and report the
amount of flared gases. The consistent composition, low
flow sensitivity, and high turndown capabilities make the
TA2 an ideal flow meter for this service.
Measuring natural gas flow to a furnace. The use of an
insertion probe permits the TA2 to be installed in lines of
various sizes and with considerable installation flexibility
while also ensuring economical mass flow measurement.
Today’s refineries and chemical plants frequently
burn-off waste gases in a flare line. Because both flow
rates and gas compositions vary, the TA2 can be used
to obtain relative flow indication.
10
Temperature Compensation of the Mass Flow Measurement
hermal Mass Flow Transmitters measure
heat transfer and infer the mass flow based
upon calibration information. The gas properties
that effect convective heat transfer, however, are
affected by changing temperatures.
After extensive testing and analysis on the
effect of changes in flow at different tempera-
tures, MAGNETROL has developed a proprietary
method of providing temperature compensation
over the entire operating range of the instrument.
THERMATEL Flow Meters measure the temper-
ature and then apply a correction in the flow meas-
urement based upon the operating temperature.
The charts below show data from the TA2
with and without temperature compensation.
These graphs demonstrate the effectiveness of
MAGNETROL temperature compensation of the
mass flow measurement based upon varying
gas properties. I
Application Insights
Applications: These gases are typically composed of
65% methane (CH4) and 35% carbon dioxide (CO2).
Landfill gas (LFG) is generated from the degradation
of biodegradable wastes. Digester gas results from the
anaerobic decomposition of organic matter in munici-
pal wastewater treatment. Bio-gas is created from
livestock production, agricultural and industrial efflu-
ents and sewage treatment. Flaring and venting as
management strategies for these gases is giving way
to energy harvesting technologies with the economic
advantage of creating heat, electricity, fuel or feed-
stocks while also reducing carbon emissions that
would ordinarily result from flaring operations.
LFG, Digester & Bio-Gas
TA2 LFG, Digester & Bio-Gas Applications:
• Anaerobic Digestion Gas Municipal Wastewater Treatment
• Methane Gas for Heat, Power Boilers, Power Co-Generation
• Digester Gas Recirculation Wastewater Treatment
• Bio-Mass to Bio-Gas Wood Scrub-to-Gas Conversion
• LFG Monitoring, Harvesting Municipal Landfills
• Sewer Gas Processing Municipal Treatment Systems
• Displacement Digester Manure to Bio-gas Conversion
• Gas Venting and Flaring Landfills and General Industry
• Bio-Engine and Motor Fuel Generator, Engine Manufacturers
T
Bio-gas, a mixture of methane and carbon dioxide,
results from the decomposition of organic materials and
can be harvested as a fuel source. Due to its low flow
sensitivity and low pressure drop, the TA2 is an excellent
flow meter for measuring bio-gases.
11
CORPORATE HEADQUARTERS
5300 Belmont Road • Downers Grove, Illinois 60515-4499 USA
Phone: 630-969-4000 • Fax: 630-969-9489
magnetrol.com • info@magnetrol.com
EUROPEAN HEADQUARTERS
Heikensstraat 6 • 9240 Zele, Belgium
Phone: 052 45.11.11 • Fax: 052 45.09.93
BRAZIL: Av. Dr. Mauro Lindemberg Monteiro, 185, Quadrante 16 • CEP 06278-010 • Osasco • São Paulo
CANADA: 145 Jardin Drive, Units 1 & 2 • Concord, Ontario L4K 1X7
CHINA: Plant 6, No. 191, Huajin Road • Minhang District • Shanghai 201108
DEUTSCHLAND: Alte Ziegelei 2–4 • D-51491 Overath
DUBAI: DAFZA Office 5EA 722, P.O. Box 293671 • Dubai, United Arab Emirates
INDIA: C-20 Community Centre • Janakpuri, New Delhi 110 058
ITALIA: Via Arese, 12 • 20159 Milano
RUSSIA: 198095, Saint-Petersburg - Marshala Govorova
SINGAPORE: 33 Ubi Avenue 3 • #05-10 Vertex • Singapore 408868
UNITED KINGDOM: Regent Business Centre • Jubilee Road • Burgess Hill, West Sussex RH15 9TL
Magnetrol & Magnetrol logotype and Thermatel are registered trademarks of Magnetrol International, Incorporated.
HART®
is a registered trademark of the HART Communication Foundation.
Hastelloy®
is a registered trademark of Haynes International, Inc.
Modbus®
is a registered trademark of Gould, Inc.
Copyright © 2013 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
Bulletin: 54-210.3 • Effective: January 2011
S p e c i a l A p p l i c a t i o n S e r i e s
PLEASE NOTE: The instruments recommended in this guide are based on
field experience with similar applications and are included as a general guide
to flow control selection. However, because all applications differ, customers
should determine suitability for their own purposes.

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Thermal Dispersion Mass Flow Measurement

  • 1. S p e c i a l A p p l i c a t i o n S e r i e s THERMATEL® MASS FLOW MEASUREMENT
  • 2. S Mass Flow Measurement Thermal flow meters measure flow rate in units of mass flow (SCFM or NM3/hr) rather than flow at oper- ating conditions. Because temperature and pressure variations will influence the gas density, mass flow measurement provides optimum measurement accuracy despite temperature and pressure variations. In addition to greater measurement accuracy, mass flow is also measured to accommodate an industry’s measurement standards. Chemicals react on the basis of mass relationships of ingredients. Combustion is based upon the mass flow rate of the air and fuel. In addition, a facility’s gas consumption is based upon mass flow. S Thermatel® Technology Operating on the basis of heat transfer, THERMTATEL TA2 transmitters measure mass flow by detecting heat dissipation from a heated surface. Their sensor probes contain two mass balanced ele- ments with precision matched RTDs. The reference RTD measures the process temperature (up to +400 °F, +200 °C) while the second RTD measures the temper- ature of the heated sensor. A brief discussion of the TA2 technology follows on page 4. For a thorough discussion of thermal dispersion technology, download our 32-page Thermatel® Measurement Handbook at www.MAGNETROL.com. S Thermatel® Benefits THERMATEL flow meters offer distinct advantages over many traditional gas flow measuring methods*: N Direct mass flow measurement does not require pressure or temperature input for density correc- tion as do many gas flow technologies, such as differential pressure. N Offers excellent low flow sensitivity: mass veloci- ties of 10 ft/min (0.05 m/s) to 50,000 ft/min (250 m/s) (gas dependent). N Measures low velocities as well as high flow rates for a turndown rate of 100:1 or more. N THERMATEL probes create negligible pipe blockage resulting in very low pressure drops. N THERMATEL measurement functions are accom- plished without moving parts—resulting in little or no maintenance and fewer on-line problems. N THERMATEL transmitters have been engineered for easy installation and fast set-up while providing rugged, accurate and reliable service. N Calibrated for your application, each instrument is ready for immediate field installation and operation. N Installed cost of THERMATEL is very competitive with other gas mass flow measurement technologies. N FM, FMc, ATEX approvals for combustible gases. N Available as insertion or Inline styles. N Flow body designs for pipe sizes as small as 1 ⁄2 inch *These conditions will compromise THERMATEL performance: (1) a continuous presence of condensed moisture; (2) an excessive probe buildup; (3) an attempt to measure media for which the instrument was not calibrated. Introducing Thermatel® Magnetrol® TA2 thermal mass flow transmitters measure mass flow by detecting heat dissipation from a heated surface. 2
  • 3. 3 Supply Voltage: 100-264 VAC, 50-60 Hz 11.6-30 VDC Flow Range: 10-50,000 SFPM (0.05-250 Nm/s) (gas dependent) Flow Accuracy: ±1% of reading plus 0.5% of calibration range Temperature Accuracy: ±2° F (1° C) Repeatability: ±0.5% of reading Sensor Range: -50° to +400° F (-45° to +200° C) Rated to 1,500 psig (103 bar) Turn Down: 100:1 (application dependent) TA2 S P E C I F I C A T I O N S TA2 I N D E P T H Integral or Remote: All electronics are housed in a compact, explosion-proof enclosure mounted on the probe or at a remote location. Display: Optional two-line, 16 digits/line, alphanumeric backlit display module with four-button keypad for easy configuration. Displays flow rate, temperature, totalized flow, and diagnostic messages. TA2 Electronics Features: • Unit accepts both 11.5 to 30 VDC and 100–264 VAC input power • Rotatable housing for viewing display at virtually any angle • Active and passive 4-20 mA output of flow • Second mA output for temperature or second flow range • Pulse output available for external totalizer or PLC • HART and PACTware communications • Real time temperature compensation • Automatic pipe blockage adjustment • Very low heat input • Unit delivered factory calibrated and configured— simplifies startup • Flow profile compensation • Easy. Intuitive software configuration • Software totalizer displays the totalized flow usage in the user’s choice of engineering units. • Both resettable and non-resettable totalizer • Complete diagnostics monitor condition of probe, circuit, wiring and even RTD sensor drift Insertion (left) or In-Line style (above) Process Connections: Selection of process connections includes threads, welded flange construction, and use with a compression fitting. Probe: All-welded 316 stainless steel; Hastelloy® C-276 optional. Process tempera- tures to +400° F (+200° C); Pressure rating to 1,500 psig (103 bar); ratings are dependent upon process connections. Convenience: Probe is field- replaceable; Optional hot tap Retractable Probe Assembly (RPA) allows for probe installation or removal without a process shut- down. At right, standard and high pressure RPAs. Protection: Sensor is protected within a durable enclosure to prevent damage if the probe is inserted too far into a pipe. G G G G G G
  • 4. 4 Principle of Operation TA2 thermal mass flow transmitter technology for measuring mass flow. The TA2 uses the proven Constant Temperature Difference Technology for mass flow measurement. There are two elements in the sensor as shown on page 2. The RTD in the reference pin measures the process temperature of the gas where the sensor is located; a variable amount of power is applied to the heater in the second pin to maintain a specified temperature difference. The amount of the temperature difference is set during the calibration to optimize the performance for the particular application. At low mass flow rates there is little heat transfer and the amount of power required to maintain the desired temperature difference is low. However, as the mass flow rate increases, the power requirements increase. Changes in heat transfer are greatest at low velocities which provide excellent low flow sensitivity. As the mass flow increases the power increases in a non-linear manner as shown in the chart below. The curve continues permitting flow measurements at high velocities; this provides very high turndown capabilities. The units are factory calibrated to establish this relationship between heat transfer and mass flow. Calibration is performed by placing the TA2 in a flow bench and flowing a known amount of gas past the sensor. The signal is measured at each flow rate. A minimum of 10 data points are taken over the operating range of the instrument. Once calibrated this is a permanent calibration unless something happens to the sensor. The TA2 provides a simple method which permits the user to verify calibration in the field. The TA2 is designed with advance digital electronics which produce very low amounts of heat input to the sensor. Testing by FM has demonstrated a maximum of a 4 °C (7.2 °F) temperature rise of the heated element which is much lower than other designs. This permits the TA2 to measure much higher velocities than other designs without running out of power. One of the advantages of the Constant Temperature Difference Technology is the response time. There is some thermal mass which needs to heat up or cool down with changes in flow. The TA2 incorporates an advance PID control circuit which immediately detects changes in temperature difference to provide very rapid response in the flow measurement. Once at constant flowing conditions, the signal remains extremely stable. Mass Flow Rate Power Flow Calibration Curve
  • 5. Measuring Mass Flow in Large Pipes and Ducts. ABOVE: Two, custom-engineered multi-point arrays. BELOW: Four standard TA2 flow meters. he larger the diameter of a pipe, stack or duct, the greater the likelihood of significant flow velocity profile distortions. In these highly skewed flow condi- tions, a single point flow meter won’t do the job. So, what’s the best measurement solution? A frequent choice for greater measurement accuracy is the multi-point sensor array. Here, two or more flow sensors are placed along an extended-length insertion element. With more sen- sor points across the interior expanse of the duct, the more representative will be the flow measurement. And, if you install two of these arrays in crisscross fashion inside the duct (as dia- gramed at top right), you have a sensor array that will provide very good results. The price you pay for this set-up, however, is cost; for the multi-point array is engi- neering-intensive at the front end, and maintenance-intensive down the line. Option #2 is to insert four TA2s (or more, as needed) from oppo- site sides of a duct (bottom right) and average their output signals. This approach uses standard THERMTATEL flow meters for accurate and reliable mass flow measurement at a lower installed cost, and with less maintenance headaches in the future. I T Mass Flow of Air Applications: The flow of air (78% nitrogen, 21% oxygen and traces of eight other gases) is monitored in nearly all industrial settings, including applications for processing; air/gas mixing; cooling; blowing & drying; combustion; aeration; ventilation; filtration; ingredient mixing; air sampling, and many others. Significant air- flow variables include pipe diameters, wide flow ranges, varying velocities and low flow sensitivity. Large-duct flow applications for THERMATEL include combustion air flow used in determining fuel-to-air mixtures for industrial boilers, heaters, furnaces and kilns. TA2 Air Flow Applications: • Aeration Flows Wastewater Treatment • Combustion Air Boilers, Kilns, Heaters • Test Air Flow Pump and Equipment Mfgrs. • Air Flow Rate Metals Processing and Recovery • Spray Drying Food, Bio-Pharm, Chemical • Remediation Agricultural, Environmental • Heat Treating Manufacturing, Metals • Drying Air Flow Pulp and Paper • Reheat Air Flow PowerGen • Leak Detection All Industries The combustion efficiency of burners, furnaces and dryers is enhanced by obtaining repeatable flow meas- urement of the inlet combustion air. Ducts can vary from six-inches in diameter to many square feet. Too little air and combustion is incomplete; too much air and com- bustion efficiency is greatly reduced. Application Insights 5
  • 6. Compressed Air Flow Applications: Air that is compressed and contained at a pressure greater than atmosphere has become industry’s universal power source. Seventy percent of all manufacturers operate compressed air (CA). Process operations dependent upon CA include pneu- matic tools; materials handling; painting; oxidation; fractionation; cryogenics; refrigeration; dehydration; filtration and aeration. Flow meters help ensure effi- cient operation at rated SCFM output and are also used to detect leaks. A Flow Meter with a Totalizer provides an accurate measurement of CA consumption. TA2 Compressed Air Flow Applications: • Automation & Process Systems All Industries • Pneumatic tools, Painting All Industries • Materials Handling Systems All Industries • Filling, Capping, Packaging Bottling, Packaging • PET, PE Bottle Blowing Plastic Containers • Labs, Pill Coating Pharmaceuticals • Soil Remediation Environmental Industry • Drilling, Pipelines Oil and Natural Gas • Pressurizing Gas Lines Natural Gas • Food & Drug Processing Foods, Pharmaceuticals Nitrogen Gas Flow Applications: Nitrogen gas (N2) is the most widely used commercial gas. Colorless, odorless, tasteless, and nonflammable, its inertness makes it an ideal blanketing gas to protect flammable or explosive solids and liquids from contact with air. Keeping chemicals, pharmaceuticals and foods within a nitro- gen atmosphere keeps them protected from oxygen and moisture degradation. Oil, gas and petrochemical industries purge tanks and pipes with nitrogen to replace hazardous or undesirable atmospheres. In refinery maintenance, nitrogen quickly cools catalyst temperatures to vastly reduce shutdown time. TA2 Nitrogen Gas Flow Applications: • Tank Blanketing Chemicals, Foods, Hydrocarbons Bio-Pharm, Semi-Conductor • Gas Purging Natural Gas, Refinery Industries • Pressure Transfer Storage Vessels, All Industries • Cooling, Freezing Refineries, Food Processing • Forming Control Metal Casting • Heat Treatment Shield Gas for Steel and Iron • Pill & Tablet coating Pharmaceutical, Nutritional • Inerting of LNG Tankers, Transport Vessels • Drilling, Processing Oil and Natural Gas Industries Nitrogen flow in a two-inch line at a chemical plant. Point-of-use consumption of compressed air and gases will permit the user to obtain improved usage rate infor- mation for more efficient operations. Some centralized facilities bill the individual plants for gas usage. This Glycol Regeneration Skid serving a natural gas field in Holland features three TA2s—two measuring air flow to an incinerator and one measuring natural gas. Natural gas is one of the major energy sources for fueling large central power stations as well as smaller industrial furnaces and boilers. Flow rate measure- ment and totalization of flow usage are vital to effi- cient operations. 6
  • 7. Thermatel® : Precisely Calibrated To Your Gas Flow Requirements. very gas has distinct thermal properties that affect the convective heat transfer of the THERMATEL sensor. It is for this reason that each flow meter is calibrated in the Magnetrol® Calibration Lab to our customer’s spe- cific requirements. The instrument is performance tested under conditions of gas composition, flow rates, velocities, and tem- peratures. Once installed, the unit goes directly into service without any need for field set-up, calibration, or adjustment. Our customer has total control over field con- figuration of the TA2. By using a simplified proce- dure, they can configure the instrument in order to change pipe or duct size, the range and span of the 4-20 mA signal, the units of measurement, or installation factors. Some competitors’ flow meters require their calibration to include a speci- fied cable length, and any sub- sequent cable changes will affect the unit’s accuracy. The TA2 cable length is inde- pendent of their calibration. This allows our customers to provide their own cable, or change its length in the field. The TA2 probe and circuit boards are also field replace- able. New calibration factors can be entered into the instrument by using the TA2 keypad or with a HART® remote communicator. I TA2 The Magnetrol® NIST Traceable Calibration Facility E Natural Gas Flow Applications: Natural gas is a mixture of hydrocar- bon gases, primarily (70-90%) methane (CH4). In its pure form it is colorless, odorless and combustible. The cleanest burning fossil fuel, natural gas trails electricity as the second most used energy source in industry. Industrial demand accounts for 40 percent of total natural gas demand, the highest of any sec- tor. With a multitude of industrial uses, natural gas is consumed primarily in pulp and paper; metals manu- facture; power generation; petroleum refining; stone, clay and glass manufacture; chemicals production; plastic resin production; and food processing. TA2 Natural Gas Flow Applications: • Extraction, Production Natural Gas Industry • Waste Treatment, Incineration All Industry Sectors • Co-Firing Technology Power Generation • Base Ingredients, Feedstocks Plastics, Chemicals, Bio-Pharm • Preheating, IR heating Iron and Steel, Powder Coating • Processing Food, Chemicals, Refining, Paper • Manufacturing Stone, Clay and Glass • Primary and Backup Fuels Industrial Boilers, Furnaces • Gas Desiccant Systems Plastics, Bio-Pharm, Confections • Gas Absorption Systems Heating & Cooling of H2O Natural gas flow at a gas production plant is monitored to provide flow measurement from each individual well. The main custody transfer meter is positioned downstream from where the flow from individual lines is combined. Application Insights 7
  • 8. Hydrogen Gas Flow Applications: Hydrogen (H2), the lightest of gases, is colorless, odorless, tasteless, flammable and nontoxic (at atmosphere). It has the highest combustion energy release per unit of weight of any commonly occurring material. Hydrogen’s industrial applications include chemical processing; metal production; petroleum refining; electronics; power; pharmaceuticals and foods. With the development of a viable fuel cell tech- nology, new application opportunities in the automo- tive sector will no doubt surface. Consideration must be given to Hydrogen’s volatility and its greater cooling effect on the sensor compared to other gases. TA2 Hydrogen Gas Flow Applications: • Treating, Welding, Annealing Steel, Stainless Steel, Copper • Hydrodesulfurization Oil Refineries • Catalytic Cracking Oil Refineries • Vitamin Manufacturing Pharmaceuticals, Supplements • Oxidation Preventative Glass Manufacturing • Hydrogenation of Fatty Acids Food and Dairy • Carrier Gas Integrated Circuits • Generator Coolant Power Generation • Rocket Fuel, Fuel Cells Aerospace, Automotive • Making NH3, CH3OH, H2O2 Chemicals, Polymers, Solvents Argon Gas Flow Applications: Composing slightly less than 1% of the air, Argon (Ar) is a colorless, odorless, tasteless, non- corrosive, nonflammable, and nontoxic gas. It is the most abundant of the “rare” gases, those with an extremely weak tendency to chemically interact with other materials. Argon is commercially valued in multi- industry applications for its near total inertness and low cost. Argon is utilized to produce specialty products; protect and maintain product quality; and lower operat- ing costs in steelmaking. It is essential in metal fabrica- tion; light bulbs; the production of electronic equipment; and in thermal glass and plastics manufacture. TA2 Argon Gas Flow Applications: • Degasification Aluminum, Titanium, Stainless Steel • Heat Transfer Electronics, Semiconductors • Bulb Media Fluorescent, Incandescent Lighting • Thermal Media Thermopane Window Manufacturing • Argon Lasers DNA Sequencing, Electronics, Printing • Arc, Tig, Mig Welding Manufacturing, Metal Fabrication • Filler Gas Silicone and Germanium Manufacturing • Gas-plasma Treating Plastics, Painting and Coating • Spectrometry Anodizing, Plating, Powder Coating • Cryoablation Medical technology Retractable Probe Assemblies (RPAs) permit installa- tion of the instrument in applications which must remain in continuous operation. RPA designs with pressure rat- ings up to 720 psi are available. Hydrogen gas has many industrial applications. Using a catalyst and large quantities of hydrogen, hydrotreat- ment (above) removes 90% of the sulfur, oxygen, nitrogen and metals from gasoline refinery feedstocks. The flow of large ducts and stacks, as in this power generation boiler, can be measured using multiple stan- dard TA2 units to obtain an averaging of the flow rate. This approach is more economical and easier to maintain than custom-designed, multiple-point array systems. 8
  • 9. Oxygen Gas Flow Applications: Oxygen (O2) is the second-largest vol- ume industrial gas. Because it forms compounds with virtually all chemical elements it is most often bound with other elements in silicates, oxides, and water compounds. Oxygen is highly oxidizing and reacts vig- orously with combustible materials generating heat in the reaction process. Ozone (O3) is an allotropic form of oxygen that is more reactive. Oxygen finds numer- ous uses in steelmaking and metals refining; chemicals and pharmaceuticals; petroleum processing; glass and ceramic manufacture; pulp and paper manufacture; and in municipal and industrial effluent treatment. TA2 Oxygen Gas Flow Applications: • Furnace Combustion Steel Making, Haz Mat Industry • Metal Processing Copper, Lead, Zinc Manufacturing • Glass Smelters Glass Manufacturing • Raw Material for Oxidation Chemical Industry • Coal Gasification Chemical Feedstock Production • Catalyst Regeneration Oil Refineries • Oxy-fuel Furnaces Glass Manufacturing, Pulp & Paper • Pulp Bleaching Agent Pulp & Paper • Biological Treatment Municipal Wastewater Treatment • Water Oxygenators Aqua Culture, Water Treatment The largest industrial user of gaseous oxygen is the steel industry. Oxygen-enriched air increases combustion temperatures in open hearth and blast furnaces. 9 The Inline Advantages AGNETROL offers an inline sensor for the TA2 Mass Flow Meters. The principle reasons for using an inline—or flow body—configuration for mass flow measurement are: I The inline configuration measures lower flow rates within smaller pipe sizes. Flow rates of less than 1 SCFM (1.7 Nm3/h) can be detected in pipe sizes as small as 1 ⁄2". I As most flow meters are of the in-line type, they represent a more traditional approach to flow meas- urement. Also, the flow body can be used to replace other flow meters of the same dimensions. I The inline style provides optional flow condition- ing to obtain a predictable flow profile and remove swirl at the sensor. This is especially important when an insufficient straight run of pipe is placed before the flow meter. I M TA2 with Flow Body Application Insights
  • 10. Carbon Dioxide Gas Flow Applications: Carbon dioxide (CO2) is an odorless, colorless, non-combustible and slightly toxic gas with a pungent acidic taste. It constitutes a fraction of our air, about 0.036%. Carbon dioxide is valued in industry for its reactivity, inertness and ability to create cold condi- tions. Large quantities of gaseous CO2 are produced and consumed in making fertilizers, plastic resins, and rubber. Other important uses include beverage carbon- ation; food and pharmaceutical processing; enhance- ment of oil recovery from oil wells; a raw material for producing many chemicals; treatment of alkaline water; and manufacturing CO2 fire extinguishing systems. TA2 Carbon Dioxide Flow Applications: • MIG/MAG Welding Shield Metal Industries • Casting Mold Hardening Metal Industries • Dry-Ice Feed Manufacturing, Construction • Urea, Methanol Production Chemical Industry • Oil Extraction Well Priming Petroleum Industry • Flash Removal Rubber and Plastics • Dry Ice & CO2 Coolant Food and Beverages • Beverage Carbonation Soft Drinks, Beer, Sparkling Wine • Blanketing Agent Foods, Pharmaceuticals • Fertilizer Processing Agricultural Chemicals Exhaust & Waste Gas Applications: Exhaust gases in a wide variety of com- positions range from the ecologically benign to toxic emissions. Off-gases are vapors emitted from extraction and treatment systems that are discharged directly to the atmosphere, captured or destroyed. Hydrocarbon gases from industrial operations are often “flared” in a high- temperature oxidation process which burns combustible components of waste. Natural gas, propane, ethylene, propylene, butadiene and butane constitute over 95 per- cent of the waste gases flared. Consideration must be given to changes in gas composition, abruptness of flow change, low pressures, and a wide range of velocities. TA2 Exhaust & Waste Gas Applications: • Vent Lines All Industries • Waste CO2 Petrochemicals, Chemical Production • SO2 Off-Gas Metals, Chemicals, Pharmaceuticals • Flare Stacks, Headers Oil Platforms, Refineries; Chemicals • Flue Gas Power Generation • Waste-to-Energy Gas Landfill, Waste Treatment Plant • Waste Flow Mixing Incinerators, All Industries • Flare Gas Recovery Electricity, Steam, Hot Water Generation • NC Gas Disposal Pulp and Paper Due to environmental laws and restrictions, oil and gas platform operators must monitor and report the amount of flared gases. The consistent composition, low flow sensitivity, and high turndown capabilities make the TA2 an ideal flow meter for this service. Measuring natural gas flow to a furnace. The use of an insertion probe permits the TA2 to be installed in lines of various sizes and with considerable installation flexibility while also ensuring economical mass flow measurement. Today’s refineries and chemical plants frequently burn-off waste gases in a flare line. Because both flow rates and gas compositions vary, the TA2 can be used to obtain relative flow indication. 10
  • 11. Temperature Compensation of the Mass Flow Measurement hermal Mass Flow Transmitters measure heat transfer and infer the mass flow based upon calibration information. The gas properties that effect convective heat transfer, however, are affected by changing temperatures. After extensive testing and analysis on the effect of changes in flow at different tempera- tures, MAGNETROL has developed a proprietary method of providing temperature compensation over the entire operating range of the instrument. THERMATEL Flow Meters measure the temper- ature and then apply a correction in the flow meas- urement based upon the operating temperature. The charts below show data from the TA2 with and without temperature compensation. These graphs demonstrate the effectiveness of MAGNETROL temperature compensation of the mass flow measurement based upon varying gas properties. I Application Insights Applications: These gases are typically composed of 65% methane (CH4) and 35% carbon dioxide (CO2). Landfill gas (LFG) is generated from the degradation of biodegradable wastes. Digester gas results from the anaerobic decomposition of organic matter in munici- pal wastewater treatment. Bio-gas is created from livestock production, agricultural and industrial efflu- ents and sewage treatment. Flaring and venting as management strategies for these gases is giving way to energy harvesting technologies with the economic advantage of creating heat, electricity, fuel or feed- stocks while also reducing carbon emissions that would ordinarily result from flaring operations. LFG, Digester & Bio-Gas TA2 LFG, Digester & Bio-Gas Applications: • Anaerobic Digestion Gas Municipal Wastewater Treatment • Methane Gas for Heat, Power Boilers, Power Co-Generation • Digester Gas Recirculation Wastewater Treatment • Bio-Mass to Bio-Gas Wood Scrub-to-Gas Conversion • LFG Monitoring, Harvesting Municipal Landfills • Sewer Gas Processing Municipal Treatment Systems • Displacement Digester Manure to Bio-gas Conversion • Gas Venting and Flaring Landfills and General Industry • Bio-Engine and Motor Fuel Generator, Engine Manufacturers T Bio-gas, a mixture of methane and carbon dioxide, results from the decomposition of organic materials and can be harvested as a fuel source. Due to its low flow sensitivity and low pressure drop, the TA2 is an excellent flow meter for measuring bio-gases. 11
  • 12. CORPORATE HEADQUARTERS 5300 Belmont Road • Downers Grove, Illinois 60515-4499 USA Phone: 630-969-4000 • Fax: 630-969-9489 magnetrol.com • info@magnetrol.com EUROPEAN HEADQUARTERS Heikensstraat 6 • 9240 Zele, Belgium Phone: 052 45.11.11 • Fax: 052 45.09.93 BRAZIL: Av. Dr. Mauro Lindemberg Monteiro, 185, Quadrante 16 • CEP 06278-010 • Osasco • São Paulo CANADA: 145 Jardin Drive, Units 1 & 2 • Concord, Ontario L4K 1X7 CHINA: Plant 6, No. 191, Huajin Road • Minhang District • Shanghai 201108 DEUTSCHLAND: Alte Ziegelei 2–4 • D-51491 Overath DUBAI: DAFZA Office 5EA 722, P.O. Box 293671 • Dubai, United Arab Emirates INDIA: C-20 Community Centre • Janakpuri, New Delhi 110 058 ITALIA: Via Arese, 12 • 20159 Milano RUSSIA: 198095, Saint-Petersburg - Marshala Govorova SINGAPORE: 33 Ubi Avenue 3 • #05-10 Vertex • Singapore 408868 UNITED KINGDOM: Regent Business Centre • Jubilee Road • Burgess Hill, West Sussex RH15 9TL Magnetrol & Magnetrol logotype and Thermatel are registered trademarks of Magnetrol International, Incorporated. HART® is a registered trademark of the HART Communication Foundation. Hastelloy® is a registered trademark of Haynes International, Inc. Modbus® is a registered trademark of Gould, Inc. Copyright © 2013 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. Bulletin: 54-210.3 • Effective: January 2011 S p e c i a l A p p l i c a t i o n S e r i e s PLEASE NOTE: The instruments recommended in this guide are based on field experience with similar applications and are included as a general guide to flow control selection. However, because all applications differ, customers should determine suitability for their own purposes.