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GASOLINE ENGINE OPERATION, PARTS, AND SPECIFICATIONS 18
Objectives ,[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object],[object Object]
PURPOSE AND FUNCTION
Purpose and Function ,[object Object],[object Object],[object Object]
Purpose and Function ,[object Object],[object Object],[object Object]
ENERGY AND POWER
Energy and Power ,[object Object],[object Object]
Energy and Power ,[object Object],[object Object]
Energy and Power ,[object Object]
ENGINE CONSTRUCTION OVERVIEW
Engine Construction Overview ,[object Object],[object Object],[object Object]
Engine Construction Overview ,[object Object],[object Object]
Figure 18-1   The rotating assembly for a V-8 engine that has eight pistons and connecting rods and one crankshaft.
Engine Construction Overview ,[object Object],[object Object],[object Object],[object Object],?
Figure 18-2   A cylinder head with four valves per cylinder, two intake valves (larger) and two exhaust valves (smaller).
ENGINE PARTS AND SYSTEMS
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object]
Figure 18-3   The coolant temperature is controlled by the thermostat, which opens and allows coolant to flow to the radiator when the temperature reaches the rating temperature of the thermostat.
Engine Parts and Systems ,[object Object],[object Object]
Figure 18-4   A typical lubrication system, showing the oil pan, oil pump, oil filter, and oil passages.
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
Engine Parts and Systems ,[object Object],[object Object],[object Object]
FOUR-STROKE CYCLE OPERATION
Four-Stroke Cycle Operation ,[object Object],[object Object],[object Object]
Four-Stroke Cycle Operation ,[object Object],[object Object],[object Object]
Figure 18-5   The downward movement of the piston draws the air-fuel mixture into the cylinder through the intake valve on the intake stroke. On the compression stroke, the mixture is compressed by the upward movement of the piston with both valves closed. Ignition occurs at the beginning of the power stroke, and combustion drives the piston downward to produce power. On the exhaust stroke, the upward-moving piston forces the burned gases out the open exhaust valve.
Figure 18-6   Cutaway of an engine showing the cylinder, piston, connecting rod, and crankshaft.
Four-Stroke Cycle Operation ,[object Object],[object Object]
Four-Stroke Cycle Operation ,[object Object],[object Object],[object Object]
Four-Stroke Cycle Operation ,[object Object],[object Object],[object Object],[object Object]
Four-Stroke Cycle Operation ,[object Object],[object Object],[object Object],[object Object]
Four-Stroke Cycle Operation ,[object Object],[object Object]
Four-Stroke Cycle Operation ,[object Object],[object Object]
ENGINE CLASSIFICATION AND CONSTRUCTION
Engine Classification and Construction  ,[object Object],[object Object],[object Object]
Engine Classification and Construction  ,[object Object],[object Object],[object Object]
Engine Classification and Construction  ,[object Object],[object Object],[object Object],[object Object]
Engine Classification and Construction  ,[object Object],?
Figure 18-7   Automotive engine cylinder arrangements.
Figure 18-8   A horizontally opposed engine design helps to lower the vehicle’s center of gravity.
Figure 18-9   A longitudinally mounted engine drives the rear wheels through a transmission, driveshaft, and differential assembly.
Figure 18-10   Two types of front-engine, front-wheel drive mountings.
Engine Classification and Construction  ,[object Object],[object Object]
Engine Classification and Construction  ,[object Object],[object Object]
Engine Classification and Construction  ,[object Object],?
Figure 18-11   Cutaway of an overhead valve (OHV) V-8 engine showing the lifters, pushrods, roller rocker arms, and valves.
Figure 18-12   SOHC engines usually require additional components, such as a rocker arm, to operate all of the valves. DOHC engines often operate the valves directly.
Figure 18-13   A DOHC engine uses a camshaft for the intake valves and a separate camshaft for the exhaust valves in each cylinder head.
Figure 18-14   A rotary engine operates on the four-stroke cycle but uses a rotor instead of a piston and crankshaft to achieve intake, compression, power, and exhaust stroke.
Engine Classification and Construction ,[object Object],[object Object]
Engine Classification and Construction ,[object Object],[object Object]
Engine Classification and Construction ,[object Object],[object Object]
Figure 18-15   Inline 4-cylinder engine showing principal and nonprincipal ends. Normal direction of rotation is clockwise (CW) as viewed from the front or accessory belt (nonprincipal) end.
ENGINE MEASUREMENT
Engine Measurement ,[object Object],[object Object],[object Object]
Figure 18-16   The bore and stroke of pistons are used to calculate an engine’s displacement.
Engine Measurement ,[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object]
Engine Measurement ,[object Object],[object Object]
Engine Measurement ,[object Object]
Figure 18-17   The distance between the centerline of the main bearing journal and the centerline of the connecting rod journal determines the stroke of the engine. This photo is a little unusual because it shows a V-6 with a splayed crankshaft used to even out the impulses on a 90-degree, V-6 engine design.
Engine Measurement ,[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object],[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object]
Engine Measurement ,[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object],[object Object]
Engine Measurement ,[object Object],[object Object],[object Object]
Chart 18-1  To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
Chart 18-1 (continued)  To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
Chart 18-1 (continued)  To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
Engine Measurement ,[object Object],[object Object]
Chart 18-2  Liters to cubic inches is often not exact and can result in representing several different engine sizes based on their advertised size in liters.
COMPRESSION RATIO
Compression Ratio ,[object Object],[object Object]
Figure 18-18   Compression ratio is the ratio of the total cylinder volume (when the piston is at the bottom of its stroke) to the clearance volume (when the piston is at the top of its stroke).
Compression Ratio ,[object Object],[object Object],[object Object],[object Object],[object Object]
Compression Ratio ,[object Object],[object Object],[object Object],[object Object]
Figure 18-19   Combustion chamber volume is the volume above the piston when the piston is at top dead center.
Compression Ratio ,[object Object],[object Object],[object Object]
Compression Ratio ,[object Object],[object Object],[object Object]
TORQUE AND HORSEPOWER
Torque and Horsepower  ,[object Object],[object Object],[object Object]
Torque and Horsepower  ,[object Object],[object Object]
Torque and Horsepower  ,[object Object],[object Object],[object Object],?
Torque and Horsepower  ,[object Object],[object Object],[object Object]
Torque and Horsepower  ,[object Object],[object Object]
Torque and Horsepower ,[object Object],[object Object]
Torque and Horsepower ,[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION Because the valves are in the block, the heads are flat and, therefore, are called flat-head engines. The most commonly known was the Ford flat-head V-8 produced from 1932 until 1953. Typical flat-head engines included: Inline 4-cylinder engines (many manufacturers) Inline 6-cylinder engines (many manufacturers) Inline 8-cylinder engines (many manufacturers) V-8s (Cadillac and Ford) V-12s (Cadillac and Lincoln)
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION The basic rotating combustion chamber engine has a triangular-shaped rotor turning in a housing. The housing is in the shape of a geometric figure called a two-lobed epitrochoid. A seal on each corner, or apex, of the rotor is in constant contact with the housing, so the rotor must turn with an eccentric motion. This means that the center of the rotor moves around the center of the engine. The eccentric motion can be seen in Figure 18–14.
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION It has been determined that an engine usually stops when one of the cylinders is about 70 degrees before top dead center (BTDC) on the  compression stroke with a variation of plus or minus 10 degrees. This explains why technicians discover that the starter ring gear is worn at two locations on a 4-cylinder engine. The engine stops at one of the two possible places depending on which cylinder is on the compression stroke.
TECH TIP ,[object Object],[object Object],[object Object],[object Object],BACK TO  PRESENTATION The slower the engine speed, the less loss to friction from the piston rings. However, horsepower is what is needed to get a vehicle down the road quickly. Horsepower is torque times engine speed divided by 5,252. Therefore, a high engine speed usually indicates a high horsepower. For example, a Formula 1 race car is limited to 2.4 liter V-8 but uses a 1.6 in. (40 mm) stroke.  ,[object Object],[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Halderman ch018 lecture

  • 1. GASOLINE ENGINE OPERATION, PARTS, AND SPECIFICATIONS 18
  • 2.
  • 3.
  • 5.
  • 6.
  • 8.
  • 9.
  • 10.
  • 12.
  • 13.
  • 14. Figure 18-1 The rotating assembly for a V-8 engine that has eight pistons and connecting rods and one crankshaft.
  • 15.
  • 16. Figure 18-2 A cylinder head with four valves per cylinder, two intake valves (larger) and two exhaust valves (smaller).
  • 17. ENGINE PARTS AND SYSTEMS
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. Figure 18-3 The coolant temperature is controlled by the thermostat, which opens and allows coolant to flow to the radiator when the temperature reaches the rating temperature of the thermostat.
  • 23.
  • 24. Figure 18-4 A typical lubrication system, showing the oil pan, oil pump, oil filter, and oil passages.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 34.
  • 35.
  • 36. Figure 18-5 The downward movement of the piston draws the air-fuel mixture into the cylinder through the intake valve on the intake stroke. On the compression stroke, the mixture is compressed by the upward movement of the piston with both valves closed. Ignition occurs at the beginning of the power stroke, and combustion drives the piston downward to produce power. On the exhaust stroke, the upward-moving piston forces the burned gases out the open exhaust valve.
  • 37. Figure 18-6 Cutaway of an engine showing the cylinder, piston, connecting rod, and crankshaft.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49. Figure 18-7 Automotive engine cylinder arrangements.
  • 50. Figure 18-8 A horizontally opposed engine design helps to lower the vehicle’s center of gravity.
  • 51. Figure 18-9 A longitudinally mounted engine drives the rear wheels through a transmission, driveshaft, and differential assembly.
  • 52. Figure 18-10 Two types of front-engine, front-wheel drive mountings.
  • 53.
  • 54.
  • 55.
  • 56. Figure 18-11 Cutaway of an overhead valve (OHV) V-8 engine showing the lifters, pushrods, roller rocker arms, and valves.
  • 57. Figure 18-12 SOHC engines usually require additional components, such as a rocker arm, to operate all of the valves. DOHC engines often operate the valves directly.
  • 58. Figure 18-13 A DOHC engine uses a camshaft for the intake valves and a separate camshaft for the exhaust valves in each cylinder head.
  • 59. Figure 18-14 A rotary engine operates on the four-stroke cycle but uses a rotor instead of a piston and crankshaft to achieve intake, compression, power, and exhaust stroke.
  • 60.
  • 61.
  • 62.
  • 63. Figure 18-15 Inline 4-cylinder engine showing principal and nonprincipal ends. Normal direction of rotation is clockwise (CW) as viewed from the front or accessory belt (nonprincipal) end.
  • 65.
  • 66. Figure 18-16 The bore and stroke of pistons are used to calculate an engine’s displacement.
  • 67.
  • 68.
  • 69.
  • 70.
  • 71. Figure 18-17 The distance between the centerline of the main bearing journal and the centerline of the connecting rod journal determines the stroke of the engine. This photo is a little unusual because it shows a V-6 with a splayed crankshaft used to even out the impulses on a 90-degree, V-6 engine design.
  • 72.
  • 73.
  • 74.
  • 75.
  • 76.
  • 77.
  • 78.
  • 79.
  • 80. Chart 18-1 To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
  • 81. Chart 18-1 (continued) To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
  • 82. Chart 18-1 (continued) To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
  • 83.
  • 84. Chart 18-2 Liters to cubic inches is often not exact and can result in representing several different engine sizes based on their advertised size in liters.
  • 86.
  • 87. Figure 18-18 Compression ratio is the ratio of the total cylinder volume (when the piston is at the bottom of its stroke) to the clearance volume (when the piston is at the top of its stroke).
  • 88.
  • 89.
  • 90. Figure 18-19 Combustion chamber volume is the volume above the piston when the piston is at top dead center.
  • 91.
  • 92.
  • 94.
  • 95.
  • 96.
  • 97.
  • 98.
  • 99.
  • 100.
  • 101.
  • 102.
  • 103.
  • 104.
  • 105.
  • 106.

Editor's Notes

  1. Figure 18-1 The rotating assembly for a V-8 engine that has eight pistons and connecting rods and one crankshaft.
  2. Figure 18-2 A cylinder head with four valves per cylinder, two intake valves (larger) and two exhaust valves (smaller).
  3. Figure 18-3 The coolant temperature is controlled by the thermostat, which opens and allows coolant to flow to the radiator when the temperature reaches the rating temperature of the thermostat.
  4. Figure 18-4 A typical lubrication system, showing the oil pan, oil pump, oil filter, and oil passages.
  5. Figure 18-5 The downward movement of the piston draws the air-fuel mixture into the cylinder through the intake valve on the intake stroke. On the compression stroke, the mixture is compressed by the upward movement of the piston with both valves closed. Ignition occurs at the beginning of the power stroke, and combustion drives the piston downward to produce power. On the exhaust stroke, the upward-moving piston forces the burned gases out the open exhaust valve.
  6. Figure 18-6 Cutaway of an engine showing the cylinder, piston, connecting rod, and crankshaft.
  7. Figure 18-7 Automotive engine cylinder arrangements.
  8. Figure 18-9 A horizontally opposed engine design helps to lower the vehicle’s center of gravity.
  9. Figure 18-9 A longitudinally mounted engine drives the rear wheels through a transmission, driveshaft, and differential assembly.
  10. Figure 18-10 Two types of front-engine, front-wheel drive mountings.
  11. Figure 18-11 Cutaway of an overhead valve (OHV) V-8 engine showing the lifters, pushrods, roller rocker arms, and valves.
  12. Figure 18-12 SOHC engines usually require additional components, such as a rocker arm, to operate all of the valves. DOHC engines often operate the valves directly.
  13. Figure 18-13 A DOHC engine uses a camshaft for the intake valves and a separate camshaft for the exhaust valves in each cylinder head.
  14. Figure 18-14 A rotary engine operates on the four-stroke cycle but uses a rotor instead of a piston and crankshaft to achieve intake, compression, power, and exhaust stroke.
  15. Figure 18-15 Inline 4-cylinder engine showing principal and nonprincipal ends. Normal direction of rotation is clockwise (CW) as viewed from the front or accessory belt (nonprincipal) end.
  16. Figure 18-16 The bore and stroke of pistons are used to calculate an engine’s displacement.
  17. Figure 18-17 The distance between the centerline of the main bearing journal and the centerline of the connecting rod journal determines the stroke of the engine. This photo is a little unusual because it shows a V-6 with a splayed crankshaft used to even out the impulses on a 90-degree, V-6 engine design.
  18. Chart 18-1 To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
  19. Chart 18-1 (continued) To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
  20. Chart 18-1 (continued) To find the cubic inch displacement, find the bore that is closest to the actual value, then go across to the closest stroke value.
  21. Chart 18-2 Liters to cubic inches is often not exact and can result in representing several different engine sizes based on their advertised size in liters.
  22. Figure 18-18 Compression ratio is the ratio of the total cylinder volume (when the piston is at the bottom of its stroke) to the clearance volume (when the piston is at the top of its stroke).
  23. Figure 18-19 Combustion chamber volume is the volume above the piston when the piston is at top dead center.