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[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 12, the reader should be able to: Continued
[object Object],[object Object],OBJECTIVES:
[object Object],KEY TERMS:
ENGLISH CUSTOMARY MEASURING SYSTEM ,[object Object]
METRIC SYSTEM OF MEASURE ,[object Object],Continued
METRIC SYSTEM OF MEASURE ,[object Object],( cont. ) Derived Units   All units of measure, except for the base units, are a combination of units that are referred to as derived units of measure. Some examples of derived units include: Torque, Velocity, Density Energy and Power m  -  milli  = 1/1,000 k  -  kilo  = 1,000 M  -  mega  = 1,000,000
[object Object],[object Object],LINEAR MEASUREMENTS (TAPE MEASURE / RULE) Figure 12–1 A rule showing that the larger the division, the longer the line. Continued
Figure 12–2 A plastic rule that has both inches and centimeters. Each line between the numbers on the centimeters represents one millimeter because there are 10 millimeters in 1 centimeter. A metric scale is also included on many tape measures and rules.
MICROMETER ,[object Object],Figure 12–3 A typical micrometer showing the names of the parts. Continued
[object Object],Figure 12–4 All micrometers should be checked and calibrated as needed using a gauge rod. The  thimble  rotates over the  barrel  on a screw with 40 threads per inch. Every revolution moves the  spindle  0.025 inch. The thimble is graduated into 25 equal lines; each line represents 0.001 inch.  Continued
Figure 12–5 The three micrometer readings are (a) 0.0212 inch; (b) 0.0775 inch; (c) 0.5280 inch. These measurements used the vernier scale on the sleeve to arrive at the ten-thousandth measurement. The number that is aligned represents the digit in the ten-thousandth place. Continued (a) (b) (c)
Figure 12–6 Metric micrometer readings that use the vernier scale on the sleeve to read to the nearest 0.001 millimeter. Continued
[object Object],Figure 12–7 Using a micrometer to measure the connecting rod journal for out-of-round and taper. Continued
Figure 12–8 Crankshaft journal measurements. Each journal should be measured in at least six locations, but also in position A and position B and at 120-degree intervals around the journal. ,[object Object],The maximum out-of-round measurement occurs in position B (0.0011 inch), which should be used to compare against factory specs to determine if machining will be necessary. Position A: 2.0000 - 1.9995 = 0.0005 inch Position B: 2.0000 - 1.9989 = 0.0011 inch Continued
[object Object],Pos A  Pos B 2.0000 - 2.0000 = 0.0000 1.9999 - 1.9999 = 0.0000 1.9995 - 1.9989 = 0.0006 Use 0.0006 inch as the taper for the journal and compare with factory specifications. Continued
[object Object],Figure 12–9 Camshaft journals should be measured in three locations, 120 degrees apart, to check for out-of-round. Figure 12–10 Checking a camshaft for wear by measuring the lobe height with a micrometer. Continued
TELESCOPIC GUAGE ,[object Object],Continued
Figure 12–11 When the head is first removed, the cylinder taper and out-of-round should be checked below the ridge (a) and above the piston when it is at the bottom of the stroke (b). (a) (b) Continued
Figure 12–12 (a) A telescopic gauge being used to measure the inside diameter (ID) of a camshaft bearing. (b) An outside micrometer used to measure the telescopic gauge. (a) (b)
SMALL HOLE GAUGE ,[object Object],Figure 12–13 Cutaway of a valve guide with a hole gauge adjusted to the hole diameter. Figure 12–14 The outside of a hole gauge being measured with a micrometer.
VERNIER DIAL CALIPER ,[object Object],Figure 12–15 (a) A typical vernier dial caliper. This is a very useful measuring tool for automotive engine work because it is capable of measuring inside and outside measurements. (b) To read a vernier dial caliper, simply add the reading on the blade to the reading on the dial.
FEELER GAUGE ,[object Object],[object Object],[object Object],[object Object],Figure 12–16 A group of feeler gauges (known as thickness gauges), used to measure between two parts. The long gauges on the bottom are used to measure piston-to-cylinder wall clearance.
[object Object],The word gauge means “measurement or dimension to a standard of reference.” The word gauge can also be spelled gage. Therefore, in most cases, the words mean the same. What is the Difference Between the Word  Gage  and  Gauge ?
Figure 12–17 A feeler gauge, also called a thickness gauge, is used to measure the small clearances such as the end gap of a piston ring.
STRAIGHTEDGE ,[object Object],[object Object],[object Object],[object Object],Figure 12–18 A Straightedge is used with a feeler gauge to determine if a cylinder head is warped or twisted.
DIAL INDICATOR ,[object Object],[object Object],[object Object],[object Object],Continued
Figure 12–19 A dial indicator is used to measure valve lift during flow testing of a high performance cylinder head.
DIAL BORE GAUGE ,[object Object],A dial bore gauge has to be adjusted to a dimension, such as the factory specs. The reading on the dial bore gauge then indicates plus (+) or minus (-) readings from the predetermined dimension. A dial bore is best used to measure taper and out-of-round because it shows the difference in cylinder or bore rather than an actual measurement Continued
Figure 12–20 A dial bore gauge is used to measure cylinders and other engine parts for out-of-round and taper conditions.
DEPTH MICROMETER ,[object Object],Figure 12–21 A depth micrometer being used to measure the height of the rotor of an oil pump from the surface of the housing.
SUMMARY ,[object Object],[object Object],[object Object],[object Object],Continued
SUMMARY ,[object Object],[object Object],[object Object],Continued ( cont. )
SUMMARY ,[object Object],[object Object],[object Object],( cont. )
end

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Chapter 12

  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. Figure 12–2 A plastic rule that has both inches and centimeters. Each line between the numbers on the centimeters represents one millimeter because there are 10 millimeters in 1 centimeter. A metric scale is also included on many tape measures and rules.
  • 10.
  • 11.
  • 12. Figure 12–5 The three micrometer readings are (a) 0.0212 inch; (b) 0.0775 inch; (c) 0.5280 inch. These measurements used the vernier scale on the sleeve to arrive at the ten-thousandth measurement. The number that is aligned represents the digit in the ten-thousandth place. Continued (a) (b) (c)
  • 13. Figure 12–6 Metric micrometer readings that use the vernier scale on the sleeve to read to the nearest 0.001 millimeter. Continued
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19. Figure 12–11 When the head is first removed, the cylinder taper and out-of-round should be checked below the ridge (a) and above the piston when it is at the bottom of the stroke (b). (a) (b) Continued
  • 20. Figure 12–12 (a) A telescopic gauge being used to measure the inside diameter (ID) of a camshaft bearing. (b) An outside micrometer used to measure the telescopic gauge. (a) (b)
  • 21.
  • 22.
  • 23.
  • 24.
  • 25. Figure 12–17 A feeler gauge, also called a thickness gauge, is used to measure the small clearances such as the end gap of a piston ring.
  • 26.
  • 27.
  • 28. Figure 12–19 A dial indicator is used to measure valve lift during flow testing of a high performance cylinder head.
  • 29.
  • 30. Figure 12–20 A dial bore gauge is used to measure cylinders and other engine parts for out-of-round and taper conditions.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35. end