The future of pigs feeding!

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Airfeed II
AIRFEED II
Innovative, pneumatic
hauling and
feeding system
Piglets
Sows
Fattening

2. Airfeed II - simple - flexible - good
Airfeed II
2

3. Airfeed II - simple - flexible - good
Airfeed II
On this drawing you can easily see all
essential parts of the TEWE AIRFEED
II feeding system. The construction of
this system is absolutely compact and
extensively self-explanatory. In the room
next to the house you can see the
mixing station, here actually type pa­al­
r
lel mixing container. With this type you
can do parallel mixing and dosing. The
infeed of this mixing station will be
done by worm conveying systems. Built on the
top of the mixer you can
see additional additive
dosing devices. As necessary these devices can be
manually fed in and dosed out
automatically.
Next to the mixing station is the water
tank with water pump apart to guar­
antee an evenly water pressure. The
water pipe will be installed along with
the stainless steel feed pipe to the
feeding places. The particular feeding
places will not be supplied from a
central point but from by means of the
shortest way out of the feed pipe. In
case of needing liquid feeding places
the water will be dosed in just above
the trough at the end of the feed pipe.
That has the advantage of highest
cleanliness and hygiene at the feed
pipe outlet.
Short trough made of stainless steel
for sensor feeding of piglets or fatten­
ers
In the drawing are shown different feed­
ing places which are adapted to the
needs of the particular feeding groups.
nstead to an automatic feeder you
I
can feed in to a feeding trolley,
small silos for further compartments
with own dry feed systems, sows in
farrowing pens, service center or
gestation house.
rough made of stainless steel for
T
young sows or fatteners
Oval trough made of stainless steel,
especially for piglets, with superstructure, assembly freely in the
pen. Also available with sensor for
sensor feeding.
course all kind of automatic feed­
Of
ers can be fed with dry feed. The
infeed will be done almost dust-free
because of the stream-optimized
cyclone.
Consequently this system is most flex­
ibly applicable for all possible situations
in pig keeping.
3

4. Airfeed II
Parallel Mixing Station
The parallel mixing station is consisting of a weighted mixer and a weighted buffer contain­
er. The parts contacting the feed are completely made of stainless steel (1.4301) except
the mixing screw which is made of wear-resistant steel. The station is ready mounted in
a very stable coated framework made of square profiles. Freestanding setup everywhere
possible. The devices mounted in the framework are easily accessible for service works.
•
Mixing and dosing is going on simultaneously. Parallel to the mixing procedure the
dosing is going on so a dosing output up to 1,000 KG/h is possible.
•
Funnel-formed vertical mixer with double bearing and effective mixer with capacity of up
to 30 KG per mixing process. The weighing system is working with 10 Gram resolution
for highest definition of the mixture formulations.
•
The vertical mixer is fitted with an electro-pneumatically working double-flap for quick
emptying of the mixer. Dust-free forwarding to buffer container.
• quick and safe emptying to the rotary feeder the weighted buffer container is fitted
For
with a motor-powered discharging device. Advantage: restless emptying, that means
highest hygiene level and separation of the mixtures.
•
Mixing motor 0.75 KW 380/400 V in highly effective and power-saving version with spur
gear. Coupling disk with starter cushioning.
•
Motor discharging device with merely 40 Watt at 380/400 V. Discharging device with
gear sparing drive by chain. Chain completely enclosed – accident-proof, durable.
Rotary feeder
Compared to so far ‘’open’’ rotary feeders TEWE Elektronic made a new energy-effi­
cient development with an enduring hermetically sealed rotary feeder without airstream
through sewer port. Further advantages are:
• Sluice consists of lamella wheels each with 8 chambers strung on an axle.
•
Lamella wheels made of special plastics, flexible and high-strength in construction,
thus low-wear and resistant against foreign material.
•
Simple maintenance and cost-efficient spare parts since also single lamella wheels
can be substituted.
•
The 8 chambers of the lamella wheels ensure a continuous feed dosing into the air
stream.
• Low energy consumption rate.
• Drive motor hermetically sealed and economical: only 40 W power input.
4

5. Airfeed II
Pipe diverter
The pipe diverter developed by TEWE Elektronic is completely made of stainless steel
(1.4301) and is operated electro-pneumatically. This innovative new development is charac­
terized by some special details:
•
Corresponding to the principal of fluid dynamics the pipe diverter has a fluid optimized
branch angle (= outlet angle from valve to feeding place). This is the reason for a) an im­
­
proved flowability especially of feed mixtures containing CCM, b) a better hygiene, c) less
wear of the diverter itself and finally less energy consumption.
•
The pipe diverter can be used as branch (distribution behind the rotary feeder to transmis­
sion lines 2, 3, 4 etc.) as well as discharge valve. The pipe diverter can be assembled under
every spatial condition. Simplest mounting by single pipe system.
• is only one moveable flap (made of stainless steel) in the valve, with Teflon coating on
It
inner surface. Flap with exterior arresting bolt, therefore simplest servicing. Absolutely
stable construction of all mechanical components guarantees long economic life-time of
the device.
•
The switching mechanism of the feed pipe (open/close) is reacting in matter of seconds
and guarantees a very fast discharging from feeding place to feeding place what effects a
highly effective discharging output of this feeding system.
•
Because of the mirror image-like construction of the pipe diverter the opening mechanism
can be installed on the left or on the right side of the diverter.
•
Due to the exceedingly small construction of the pipe diverter it is possible to do assembly
directly on a wall of a barn.
Automatic Feeder and Trough Systems
For various purposes it is possible to do infeed to different feeding places with the AIRFEED
II feeding system.
• Every kind of automatic feeder for dry or mash feed: In these cases infeed will be done via
• new developed cyclone. This cyclone has a fluid-optimized shape which causes an espe­
a
cially efficient separation of air and feed, and will result in an almost dust-free infeed to the
automatic feeders.
•
TEWE oval trough made of stainless steel, especially for piglet groups of 25 to 30 piglets,
from 6 to 30 KG: Especially suited for liquid feed mixtures for piglets. Compared to the wellknown round troughs the oval trough with bigger circumference (=more feeding places!)
provides also a fast and even mixing and distribution of the pouring in liquid feeding.
•
Short and long troughs, made of stainless steel, for piglets and fatteners, optionally with
superstructure for free standing in the pen, or without superstructure for assembly in the
partition wall. Length and height of the troughs according requirement, depending on
quantity and age of the pig group.
• these trough systems have the same advantages: Highest hygiene level because of
All
simple cleaning and disinfection of the complete trough. Highest hygiene level also at
trough outlet pipe as mixing of feed and water (arbitrary water/feed-ration) is done at pipe
outlet directly above the trough.
5

6. Airfeed II
FAST and WELL-ARRANGED
• it takes the shortest way directly to the feeding place
• no hindrances/deviations/bottle necks on the way to the feeding place
• feed portions will be transported to the feeding place within seconds
• loss of time or waiting times caused by long valve response times or positioning of distribution
no
devices
FLEXIBLE
• ideal for enlarged farms with nooks – also for multi-story houses
•
feed pipe distances up to 200 meters are possible depending on the number of valves and pipe
elbows
• easy to assemble in existing farm houses and to adapt to existing troughs and automatic feeders
•
controlling: by TEWESTAR computer – introduced at best and successful in many cases in the field
of liquid and dry feeding systems
HYGIENIC
• only dry feed from mixer directly to the feeding place
• preparation of the mash done directly above the feeding place
•
feed pipes without feed residues because of barrier-free conveyor line from rotary feeder to the feed­
ing place
• feed pipe with quick opening device above the mixing head for checking purpose
• Exclusive and highly effective rinsing programs with fresh water directly above the mixing head
• trough hygiene level very high: because of dosing in small portions the trough is always clean
PROFITABLE
• daily growth rate up to 20 % higher
•
reduced power consumption because of barrier-free conveyor line from rotary feeder to the feeding
place
• no electronic components in the animal house: no corrosion = long life
• loss of weight caused by feed diversifications: high compatibility by means of up to 30 feeding
no
times daily – small portions, feed always fresh
• discharging of feed with high ratio of dry mass/energy possible without problems if necessary
• also single feeding places with specific mixtures and energy values
• multiphase feeding with infinitely variable phase blends
• adjustment of animal weight-dependent mixtures for single troughs or single valve groups
• feeding as required by sensor or restrictive feeding according feed curve only
6

7. Airfeed II
ME / Day
phase weight 1
phase weight 2
phase weight 3
phase weight 4
dry mass
25kg live weight
50kg live weight
75kg live weight
© TEWE Elektronic
next feeding block
Diagram „block fee­d­ing
feeding block for 1 valve
after status empty‘‘:
e.g. 30% of daily amount
The animals will be
b
l
fed within an ad­
just­
o
able time after sensor
c
k
gives message that
pause
a
the trough is empty.
m
o
For this pur­ ose the
p
u
n
trough scan­ing will
n
t
be started parallel
%
to the first feeding
trough scan
time
process and is then
discharge
permanently monitor­
ing the trough status
(full/empty). As soon as a minimum mixing amount is reached (as
measured by empty troughs) the corresponding empty troughs will be
filled again. This procedure will be repeated within the range of pro­
grammed times and maximum feed amounts.
100kg live weight
Example: 0kg live
4
weight
The AIRFEED II single mixing station consists of the
weighted mixer with 180 liters content and the rotary
feed­ r which is directly flanged beneath the mixer. Here
e
also all feed-contacting parts are completely made of
stainless steel (1.4301) except the mixing screw. Stable
framework, made of square profiles, powder-coated. Ope­
ration se­ uence: First mixing, then discharge. Example:
q
If a const­ nt mixture is needed for sows in farrowing pens
a
it is pos­ ible – within the range of 180 liters content – to
s
do at the same time mixing for these valves and then dis­
charge one valve after another. Of course the discharging
ca­ ac­ty of the rotary feeder is the same as the one of the
p i
parallel mixing station, but in the single mixing station the
just mixed feed amount has to be dosed out first before
a new feed amount with same or different recipe can be
mixed again. Hence the feed amount what can be defi­
nite­y discharged to the animals within a certain time ‘‘x‘‘
l
is about 30 % less compared to the discharging amount of
the parallel mixing station.
Diagram of biophase feeding for
automatic, infinitely
variable and agebased adjustment of
the mixtures.
kg
live
weight
On the screen sur­
face of the TEWE­
STAR 5 giga visual­
ized illustration of an
AIRFEED II system
design: Parallel mixing station, infeed from silo, CCM storage dosing
device, additional component dosing device. Discharge to several
transmission lines to different feeding places. This visualization can be
compiled from customer according to the specific data for “his” house
system.
7

8. Änderungen vorbehalten.
4/F/2012
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en vert ualis fütte en m rteil isiere rn w n mi teile eren wieg ische ilen en s egen en l rege n ste gen
l
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ge eln eu
v
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tt
a
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