1. MANISH ANILKUMAR GAJJAR
E-MAIL: magajjar3112@gmail.com
Mobile: 9879101972
Aspiring for career enriching assignments in Planning & purchasing as well as in Maintenance with growth oriented
organization of repute. Well-developed leadership abilities and excellent organizational skills. Can absorb quickly &
contribute productively. I am a conscientious person who works hard and pays attention to detail. I'm flexible, quick to pick up
new skills and eager to learn from others and believe in continual learning.
 B.E (MECHANICAL ENGINEERING) from Sardar Vallbhbhai National Institute of technology,Surat with over
15 years of extensive work experience in Central Maintenance Shop (CMS) of world’s most renowned 10 MTPA
steel plants.CMS having the state of the art facility and any jobs are possible to make or overhaul over here and
here I am enough competent to entwine any technical inextricable problem. Having experience of pipe line project.
 Focused & goal driven with strong work ethics,continuously striving for improvement coupled with commitment
to offer quality work.
 Adaptable and quick learner with skill to work under pressure.
 Possessesstrong negotiation,communication & analytical skills.
PLANNING SAP PP & PM MODULE MS OFFICE POWERPOINT PRESENTATION
IMS EME MAINTENANCE OF ROTARY AND STATIC EQUIPMENT.
STORES PROCUREMENT POSSESSES KNOWLEDGE OF ASSEMBLY, M/C SHOP& NSPECTION
September’99 to August 2004: J.M Corporation, Ahmadabad as a GET & Junior Engineer
 Working as a Junior Engineer.
 Oversaw activity of manufacturing and design.
 Vendor development and procurement.
August’2004 to Septemer’2005
 Joined Essar Steel as a “Graduate Engineer Trainee” in August 2004
 During my tenure, In between 23.08.2004 to 30.08.2005, I had worked as a Store in-charge. During this period I was taken
care of all the spares require for better execution of numerous jobs. I was generated PR and did rigorous follow up for
procurement. I was in contact with various vendors and play intrinsic role to expedite and eke the spares to the plant.
 Generating Purchase Requisition in SAP getting it approved from the Management, follow up for ordering, furnishing
technical details, etc. for Central Maintenance Shop.
 Maintain inventory of indispensable spares which can be use in exigency.
 Had done 5S activity as store in-charge and had won trophy for store.
 Always hawk eye on incoming as well as outgoing spares and maintain records of all movements.
 Keeping Track of the Purchase Orders and sending expediters at appropriate intervals for ensuring the receipt of material
well in time.
 Keeping the minimum inventory in the stores,which would minimize the spares & maintenance cost.
 Based on previous consumption pattern and coming year plan, various equipments and spares for equipments are planned
to procure. Spares are also planned to procure for overhauling and repairing of various equipments. All requirements are
generated by using SAP R/3 ECC 6.0.
SUMMARY
KNOWLEDGE PURVIEW
WORK EXPERIENCE

2.  Generating service orders for yearly requirement of work force for regular maintenance activities and taking approval of
same.
 Generating service orders in SAP for yearly requirement of heavy cranes, trailers, hydra etc. for various maintenance
activities and taking approval of same.
 Generating Subcontracting order in SAP for various services and taking approval of same. After taking approval material
send to third party for repairing & after repairing receiving at our end.
 Coordinate the supply of capital equipment, consumables and spares to and from warehouse using the SAP system.
September 2005 to till date:
 In May 2005 new role assigned to look after planning and maintenance activities and year by year new plants added as a
part of responsibility enhancement. Right now I am doing planning for entire equipments comes for
repairing/Overhauling/Modification own to the plants like Electric Arc Furnace ( 1 to 4 ) , Continuous casterplant ( 1 to 3),
Sinter plant, Blast Furnace, Corex , Module 1 to 5, Lime plant, Oxygen plant, INI caster, Conarc furnace, Entire cold
rolling mill, Plate Mill, CPP 1, CSP Mill, Material Handling Department, Row material handling department, Utility
department, with this I am also looking after the jobs belong to Essar Shipping as well as Essar Bulk Terminal Limited and
Essar Power Limited.
 Strong knowledge of SHUTDOWN PLANNING AND EXECUTION.
 Strong knowledge of planning as well as maintenance of all types of static as well as rotating equipments. And having in
depth knowledge of maintenance of majority mechanical equipment in use at various industries.
 I believe in quality jobs & of course I am aware about that cost is the supreme for any organization hence I am working as a
bridge between Central Maintenance shop and Internal departments of 10 MTPA of ESSAR STEEL LIMITED.
 I have significant knowledge of SAP (ECC 6) PM module and tad knowledge of MM module. I am making work order in
SAP system. Keep records of that in systemas well as in XL. I am proficient to do work on SAP in regards on planning.
 Keeping track of the Goods Receipt based Invoice Verification and the Invoice Parking and Posting and payments to the
Vendors as per the Payment Terms.
 I have done master data creation for equipment repair activities, frequencies & communicate to userfor operation analysis
on monthly basis.
 Ensure each and every technician as well as employee has got safety training, I had worked as a Plant safety engineer and
during this period 100 % safety index achieved 3 times for department and 100% housekeeping index achieved 1st time
since inception.
 Ensuring hassle free operation not only in Planning but also for all kinds of contracts and services of CMS Plant.
 Keeping the Expenditures well within the Allotted Budget, continuous tracking and follow-up.
 Coordinate with Heavy Equipment Division of Essar Construction India Ltd. to fulfill department requirement of various
kind of heavy duty cranes,and hydra on regular basis as well as during capital shutdown.
 By taking personnelinterest and with solidarity numerous valuable spares has converted from scrap / rejected items which
had helped the plant in both the way, (1) in monitory (2) to achieve production target. I have searched the non -use material
and converted it in to the desire shape by minimum machining so time and cost both has s aved.More than 40% inventory
reduced in compare to the previous financial year. (3) Colossal Cost saving due to this drive is almost around 2.50 crore.
 BOM has created for lengthy and critical jobs, for ex. "Lime plant blower and Sinter: Hot screen Exciter". Master data has
created with incorporation of sketches which original drawings and intrinsic data had NA. More than 50 no critical BOM
has generated, with this number of sketches created and job has produced successfully by using this sketches.
 Coordinate with Secondary sales division of Essar Steel Ltd to sell out obsolete equipments, damaged equipments and
spares.Other than equipments and spares waste oil and grease are also sell out in secondary sales.
 Coordinate with Essar Heavy Engineering Services for critical equipment overhauling, precise machining and assembly of
any material handling equipment.
 Till date more than 200 drawings had developed individually and based on that jobs executed successfully.
 Good knowledge of drawing study and applicable standards,numerous jobs executed without drawings by delve and
applying the realm.
 Always intervene and eke technical support for best execution.
 I am competent to provide adequate technical support to the team for the jobs undergone for repair or modification.
HIGHLIGHTES
 Overhauling of Hydraulic Cylinders
 Overhauling of Gear Boxes and taking trial on test bench for the same.
 Overhauling of compressors like twin lobe compressor, tri-lobe compressor, centrifugal pumps, Screw Pumps, Positive
cavity type pump, Multi-stage centrifugal pumps.
 Overhauling of centrifugal pumps & cooling tower gearbox.
 Overhauling of Process gas compressorgearboxes.
 Overhauling & assembly of twin lobes as well as tri lobes air blowers.
 Overhauling & assembly of hydraulically as well as manual operated slide gates.

3.  Monitoring job work done on CNC Plano miller ( zayer 8000 & zayer 7000), Horizontal boring machine (like Skoda borer
),5 axis CNC machine made by Juristi, Heavy duty Lathe machine, vertical and radial drill machine and slotting machine,
milling machines.
 Till date more than 100000 K INR saved by innovations.
 Manage and procure all spares for above equipments. Planning and Scheduling done by considering cost effectiveness.
 B.E (MECHANICAL ENGINEERING) from Sardar Vallbhbhai National Institute of technology,(SVNIT – Surat) with
First class distinction (i.e. 66.9%).
 12th from Jeevan Bharati School, Surat in 1995 with 78 % of marks.
 10th from Ratnasagarji jain school, Surat in 1993 with 82.57 % or marks
 Design, Development and testing of regenerator for pulse tube refrigerator.
 Awarded by National Merit Scholarship in the year 1995.
 Handled Project CBPR ( Coil Box Pinch Roll) individually and successfully executed within 4 months at the cost of just 28
lac while OEM quoted 1.45 Crore. From raw material arrangement to final assembly was done solely.
 Taken and completed Quality circle projects of “Revamping of Hot screen exciter unit “own to Sinter plant. Under this
project total cost saving was 1.50 crore and due to this project CMS has clinched 1st position among 20 in zonal QC
competition.
 Completed Process FMEA Project on identification and scheduling of Dust Burner belong to Corex plant.
 Till date,8 QC projects had taken and more than 25 sujhav has given which can play better roll for equipment reliability.
Total cost saving is more than 2.5 crore covered under QC projects.
 In-charge for 5S activities in Mechanical workshop.
 Representative from CMS – Planning to support HSE.
 Awarded Employee of the month in April 2012 and Employee of the Quarter in July 2012 for numerous huge cost saving
developments by using innovations.Almost more than 1.50 crore has saved by applying realm and using innovative ideas.
 Perform duty as a safety captain in a year (2009) along with existing duty and continuous maintain 100% safety index
during this period.
Passport No : L5107027
Date of birth : 31.12.1977
Sex : Male
Marital Status : Married
Father’s name : Mr. Anilkumar N Gajjar
Mother’s Name : Mrs. Raksha A Gajjar
Permanent Address : 402 / Vasudev Complex, Opp. Reliance Township, Behind Kataria Motors,
Near Iskon Mall. Piplod, Surat:-395007
GUJARAT, INDIA
Mobile No : +91987910
Telephone No : 0261 2873515
Hobbies : Driving, listening music.
Languages Known : English, Gujarati and Hindi
Current CTC : 12.98 Lacks P.A.
I hereby declare that all the information provided above is factual and correct to the best of my knowledge and belief.
Yours Sincerely,
Manish Gajjar
EDUCATION
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