SlideShare a Scribd company logo
1 of 109
UNIT II SURFACE NDE METHODS
Liquid Penetrant Testing - Principles, types
and properties of liquid penetrants, developers,
advantages and limitations of various methods,
Testing Procedure, Interpretation of results.
Magnetic Particle Testing- Theory of
magnetism, inspection materials Magnetisation
methods, Interpretation and evaluation of test
indications, Principles and methods of
demagnetization, Residual magnetism.
Liquid Penetrant Testing
The principle of liquid penetrant tests is that the
liquid penetrants are drawn into surface flaws such
as cracks or porosities by capillary action. Then the
developer material in conjunction with visual
inspection reveals the surface flaw.
Characteristics:
โ€ข To locate cracks, porosity and other defects that
breaks the surface as a material and has enough
volume to trap and hold the penetrant material.
โ€ข To inspect large areas very effectively and will
work on most non-porous materials.
STAGES/TEST PROCEDURE OF LPI
FLOW CHART LPI
STAGES/TEST PROCEDURE OF LPI
1.Surface preparation
2. Application of penetrants
3.Dwell or penetrant time
4.Removal of excess penetrant
5.Application of Developer
6.Examinaion, interpretation and evaluation
7.Post process cleaning
1.SURFACE PREPARATION
The test surface should be thoroughly cleaned
and dried before the penetrant is applied by
(i) Mechanical cleaning method
(ii) Chemical cleaning method
(iii)Solvent cleaning method
2. APPLICATION OF PENETRANTS
Penetrant is a liquid capable of wetting the entire
surface and being drawn into fine openings.
3.DWELL OR PENETRANT TIME
It is the period of time from when the penetrant applied to the surface until it is
removed.
3.DWELL OR PENERANT TIME(Conti..)
4.REMOVAL OF EXCESS PENETRANT
4.REMOVAL OF EXCESS PENETRANT (Conti..)
5.APPLICATION OF DEVELOPER
Types of developer
6.EXAMINAION, INTERPRETATION AND EVALUATION
6.EXAMINAION, INTERPRETATION AND EVALUATION(CONTI..)
6.EXAMINAION, INTERPRETATION AND EVALUATION(CONTI..)
7.POST PROCESS CLEANING
PENETRANT MATERIALS
PENETRANT
Florescent Penetrant:
They are usually green in color and they
contain a dye or several dyes that fluoresce when
exposed to ultraviolet radiation.
Visible Penetrant:
It contain a red dye that provides high contrast
against the white developer background.
Florescent Vs Visible Penetrant
CHARACTERISTICS OF GOOD PENETRANT
CHARACTERISTICS OF GOOD PENETRANT
(Conti..)
PROPERTIES OF PENETRANTS
1.Surface wetting capability (Wettability)
It is the ability of penetrant to free wet surface of the object being
inspected.
(i)Contact angle:
(ii) Surface tension (Surface Energy):
2. Capillarity:
3.Viscosity:
4. Sp. Gravity:
5.Flash point:
6.Volaility:
7.Fluorescent dye thermal stability:
8.Penetrant color and fluorescence:
9.Removability:
Dye penetrants Fluorescent penetrants
DEVELOPERS
Developer is an absorbent material capable of drawing traces of
penetrants from the discontinuities back into the surface.
Characteristics of Good Developer:
TYPES OF DEVELOPER
Equipment for liquid penetrant testing
Penetrant Developer Reveal the flaw
LIQUID PENETRANT TESTING
METHODS / TECHNIQUES
1.Water washable penetrant Technique
2.Post Emulsifiable Penetrant Technique
(a)Post Emulsifiable lipophilic Technique
(b)Post Emulsifiable Hydrophilic Technique
3.Solvant Removable Penetrant Technique
1.Water washable penetrant Technique
Water washable penetrant Technique-Process flow chart
Water washable penetrant Technique (Conti..)
2.Post Emulsifiable Penetrant Technique
Post Emulsifiable lipophilic Technique
Post Emulsifiable Hydrophilic Technique
3.Solvant Removable Penetrant Technique
3.Solvant Removable Penetrant Technique
Application of LPI
Magnetic Particle Inspection
Magnetic particle
Testing (MPT) is used for
the testing of material which
can be easily magnetized
(Ferromagnetic materials).
This method is
capable of detecting surface
and subsurface flaws such
as cracks and inclusions.
Basic Principles of Magnetic Particle (MPT)
โ€ข When a bar magnet is broken in
the center of its length, two
complete bar magnets will result.
โ€ข If the magnet is just cracked but
not broken completely in two, a
north and south pole will form at
each edge of the crack.
โ€ข
โ€ข If iron particles are sprinkled on a
cracked magnet, the particles will
be attracted to the poles at the
edges of the crack
Testing Procedure/Process of MPI
Step:1 Cleaning/ Surface preparation
Step:2 Demagnetization
Step:3 Magnetizing the object
Step:4 Addition of magnetic particles
Step:5 Illumination during inspection (e.g. UV lamp)
Step:6 Interpretation
Step:7 Documentation and reporting
Testing Procedure/Process of MPI
Step:1 Cleaning/ Surface preparation
Step:2 Demagnetization
Step:3 Magnetizing the object
Step:4 Addition of magnetic particles
Step:5 Illumination during inspection
Step:6 Interpretation
Step:7 Documentation and reporting
MPI- INSPECTION TECHNIQUES
โ€ข Dry particle inspection technique
โ€ข Wet particle inspection technique
DRY PARTICLE INSPECTION TECHNIQUE
Dry particles are applied on to the surface of the
test object as the item is magnetized.
STEPS IN DRY PARTICLE INSPECTION TECHNIQUE
DRY PARTICLE INSPECTION TECHNIQUE (CONTI..)
DRY PARTICLE INSPECTION TECHNIQUE (CONTI..)
Wet Particle Inspection Technique (or)
Wet Magnetic Particle Testing
โ€ข The particles are applied while they are suspended
in a liquid carrier.
WET PARTICLE INSPECTION TECHNIQUE
OVERVIEW OF MAGNETISM
Theory of Magnetism
MAGNETIC PROPERTIES AND HYSTERESIS LOOP
HYSTERESIS LOOP
Primary magnetic properties
MAGNETIC FIELD ORIENTATION IN MPI
โ€ข In MPI, the orientation of magnetic lines of
forces is important in detection of cracks or
other defects.
โ€ข Types of Magnetic field,
โ€“ Longitudinal Magnetic field
โ€“ Circular Magnetic field
Longitudinal magnetic field orientation in MPI
Circular magnetic field orientation in MPI
EQUIPMENT USED IN MAGNETIC PARTICLE TESTING
1. Magnetization equipment
I. Portable
a) Permanent magnets
b) Electromagnetic yokes
c) Prods
d) Portable coils
II. Stationary
2. Portable power supplies
3. Lighting equipment
a) Visible color particle
b) Fluorescent particle
EQUIPMENT USED IN MPI (Conti..)
1.Magnetization equipment in MPI
EQUIPMENT USED IN MPI (Conti..)
I. Portable Magnetization equipment
a. Permanent magnets
EQUIPMENT USED IN MPI (Conti..)
b. Electromagnetic yokes
EQUIPMENT USED IN MPI (Conti..)
c. Prods
EQUIPMENT USED IN MPI (Conti..)
d. Portable coils
EQUIPMENT USED IN MPI (Conti..)
II. Stationary Magnetization equipment
EQUIPMENT USED IN MPI (Conti..)
2.Portable power supplies
EQUIPMENT USED IN MPI (Conti..)
3.Lighting equipment
EQUIPMENT USED IN MPI (Conti..)
3.Lighting equipment
EQUIPMENT USED IN DETERMINATION OF MAGNETIC
FIELD STRENGTH AND DIRECION
Hall Effect gauss meter
Pie gauge
Magnetic Particle
Surface NDT methods
Surface NDT methods
Surface NDT methods
Surface NDT methods
Surface NDT methods
Surface NDT methods
Surface NDT methods
Surface NDT methods
Surface NDT methods

More Related Content

What's hot

3.LIQUID PENETRANT TESTING
3.LIQUID PENETRANT TESTING3.LIQUID PENETRANT TESTING
3.LIQUID PENETRANT TESTING
Clephen Dsouza
ย 

What's hot (20)

Magnetic particle inspection modified
Magnetic particle inspection modifiedMagnetic particle inspection modified
Magnetic particle inspection modified
ย 
SURFACE NDE METHODS
SURFACE NDE METHODSSURFACE NDE METHODS
SURFACE NDE METHODS
ย 
3.LIQUID PENETRANT TESTING
3.LIQUID PENETRANT TESTING3.LIQUID PENETRANT TESTING
3.LIQUID PENETRANT TESTING
ย 
Non destructive testing
Non destructive testingNon destructive testing
Non destructive testing
ย 
Magnetic Particle Testing
Magnetic Particle Testing Magnetic Particle Testing
Magnetic Particle Testing
ย 
Magnetic Particle Inspection
Magnetic  Particle  InspectionMagnetic  Particle  Inspection
Magnetic Particle Inspection
ย 
Introduction to NDT and Visual Inspection
Introduction to NDT and Visual Inspection Introduction to NDT and Visual Inspection
Introduction to NDT and Visual Inspection
ย 
EDDY CURRENT TESTING
EDDY CURRENT TESTINGEDDY CURRENT TESTING
EDDY CURRENT TESTING
ย 
Eddy current testing
Eddy current testingEddy current testing
Eddy current testing
ย 
Liquid panetrant testing
Liquid panetrant testingLiquid panetrant testing
Liquid panetrant testing
ย 
Ultasonic testing
Ultasonic testingUltasonic testing
Ultasonic testing
ย 
L23 thermography test
L23 thermography testL23 thermography test
L23 thermography test
ย 
Magnetic particle inspection
Magnetic particle inspectionMagnetic particle inspection
Magnetic particle inspection
ย 
Magnetic particle inspection
Magnetic  particle  inspection Magnetic  particle  inspection
Magnetic particle inspection
ย 
Non destructive testing ppt
Non destructive testing pptNon destructive testing ppt
Non destructive testing ppt
ย 
Magnetic particle testing
Magnetic particle testingMagnetic particle testing
Magnetic particle testing
ย 
Liquid penetrant testing
Liquid penetrant testingLiquid penetrant testing
Liquid penetrant testing
ย 
NDT
NDTNDT
NDT
ย 
Non Destructive Testing (NDT)
Non Destructive Testing (NDT)Non Destructive Testing (NDT)
Non Destructive Testing (NDT)
ย 
Magnetic Particle Testing
Magnetic Particle TestingMagnetic Particle Testing
Magnetic Particle Testing
ย 

Similar to Surface NDT methods

Dye penetrant inspection
Dye penetrant inspectionDye penetrant inspection
Dye penetrant inspection
bszala
ย 
NDT Method.pdf
NDT Method.pdfNDT Method.pdf
NDT Method.pdf
HrkHrk1
ย 
Dye penetrant test and Magnetic particle Inspection
Dye penetrant test  and Magnetic particle InspectionDye penetrant test  and Magnetic particle Inspection
Dye penetrant test and Magnetic particle Inspection
prashant patel
ย 
Liquid Penetrant Testing.docx
Liquid Penetrant Testing.docxLiquid Penetrant Testing.docx
Liquid Penetrant Testing.docx
ApolloMech
ย 
Non-destructive testing(NDT) is a wide group of analysis techniques
Non-destructive testing(NDT) is a wide group of analysis techniquesNon-destructive testing(NDT) is a wide group of analysis techniques
Non-destructive testing(NDT) is a wide group of analysis techniques
UttakanthaDixit1
ย 

Similar to Surface NDT methods (20)

UNIT 2.pptx
UNIT 2.pptxUNIT 2.pptx
UNIT 2.pptx
ย 
Non-destructive testings basic introduction
Non-destructive testings basic introductionNon-destructive testings basic introduction
Non-destructive testings basic introduction
ย 
Dye penetrant inspection
Dye penetrant inspectionDye penetrant inspection
Dye penetrant inspection
ย 
LPT..pptx
LPT..pptxLPT..pptx
LPT..pptx
ย 
Die penetrant test
 Die penetrant test  Die penetrant test
Die penetrant test
ย 
NDT Method.pdf
NDT Method.pdfNDT Method.pdf
NDT Method.pdf
ย 
liquid penetration test
liquid penetration testliquid penetration test
liquid penetration test
ย 
Non destructive testing
Non destructive testingNon destructive testing
Non destructive testing
ย 
Dye penetrant test and Magnetic particle Inspection
Dye penetrant test  and Magnetic particle InspectionDye penetrant test  and Magnetic particle Inspection
Dye penetrant test and Magnetic particle Inspection
ย 
Basics of Liquid Penetrant Testing
Basics of Liquid Penetrant Testing Basics of Liquid Penetrant Testing
Basics of Liquid Penetrant Testing
ย 
Ndtm 2-lpt
Ndtm 2-lptNdtm 2-lpt
Ndtm 2-lpt
ย 
Liquid Penetrant Testing.docx
Liquid Penetrant Testing.docxLiquid Penetrant Testing.docx
Liquid Penetrant Testing.docx
ย 
Non-destructive Testing
Non-destructive TestingNon-destructive Testing
Non-destructive Testing
ย 
Non-destructive testing(NDT) is a wide group of analysis techniques
Non-destructive testing(NDT) is a wide group of analysis techniquesNon-destructive testing(NDT) is a wide group of analysis techniques
Non-destructive testing(NDT) is a wide group of analysis techniques
ย 
LIQUID PENETRANT TEST & ACOUSTIC EMISSION TEST
LIQUID PENETRANT TEST & ACOUSTIC EMISSION TESTLIQUID PENETRANT TEST & ACOUSTIC EMISSION TEST
LIQUID PENETRANT TEST & ACOUSTIC EMISSION TEST
ย 
OML 751 UNIT 3.pptx
OML 751 UNIT 3.pptxOML 751 UNIT 3.pptx
OML 751 UNIT 3.pptx
ย 
Nondestructive test
Nondestructive testNondestructive test
Nondestructive test
ย 
material science & metallurgy
material science & metallurgy material science & metallurgy
material science & metallurgy
ย 
Non destructive testing
Non destructive testingNon destructive testing
Non destructive testing
ย 
Non destructive testing]
Non destructive testing]Non destructive testing]
Non destructive testing]
ย 

More from mahe49

More from mahe49 (20)

TQM UNIT I.pdf
TQM UNIT I.pdfTQM UNIT I.pdf
TQM UNIT I.pdf
ย 
TQM UNIT III.pdf
TQM UNIT III.pdfTQM UNIT III.pdf
TQM UNIT III.pdf
ย 
TQM UNIT II.pdf
TQM UNIT II.pdfTQM UNIT II.pdf
TQM UNIT II.pdf
ย 
TQM UNIT IV.pdf
TQM UNIT IV.pdfTQM UNIT IV.pdf
TQM UNIT IV.pdf
ย 
TQM UNIT V.ppt
TQM UNIT V.pptTQM UNIT V.ppt
TQM UNIT V.ppt
ย 
UNIT-V.ppt
UNIT-V.pptUNIT-V.ppt
UNIT-V.ppt
ย 
UNIT-III.ppt
UNIT-III.pptUNIT-III.ppt
UNIT-III.ppt
ย 
UNIT-II.ppt
UNIT-II.pptUNIT-II.ppt
UNIT-II.ppt
ย 
UNIT-IV.ppt
UNIT-IV.pptUNIT-IV.ppt
UNIT-IV.ppt
ย 
UNIT-I.ppt
UNIT-I.pptUNIT-I.ppt
UNIT-I.ppt
ย 
Ultrasonic testing (UT) and acoustic emission (AE)
Ultrasonic testing (UT) and acoustic emission (AE)Ultrasonic testing (UT) and acoustic emission (AE)
Ultrasonic testing (UT) and acoustic emission (AE)
ย 
Thermography and eddy current testing
Thermography and eddy current testingThermography and eddy current testing
Thermography and eddy current testing
ย 
Tqm principles
Tqm principlesTqm principles
Tqm principles
ย 
Introduction to TQM
Introduction to TQMIntroduction to TQM
Introduction to TQM
ย 
Quality systems
Quality systemsQuality systems
Quality systems
ย 
Tqm tools and techniques ii
Tqm tools and techniques   iiTqm tools and techniques   ii
Tqm tools and techniques ii
ย 
Tqm tools and techniques i
Tqm tools and techniques   iTqm tools and techniques   i
Tqm tools and techniques i
ย 
Engineering graphics
Engineering graphics Engineering graphics
Engineering graphics
ย 
Power plant engineering
Power plant engineeringPower plant engineering
Power plant engineering
ย 
Refrigeration and air conditioning
Refrigeration and air conditioningRefrigeration and air conditioning
Refrigeration and air conditioning
ย 

Recently uploaded

Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Christo Ananth
ย 
AKTU Computer Networks notes --- Unit 3.pdf
AKTU Computer Networks notes ---  Unit 3.pdfAKTU Computer Networks notes ---  Unit 3.pdf
AKTU Computer Networks notes --- Unit 3.pdf
ankushspencer015
ย 
Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...
Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...
Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...
Christo Ananth
ย 

Recently uploaded (20)

Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
Call for Papers - African Journal of Biological Sciences, E-ISSN: 2663-2187, ...
ย 
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(PRIYA) Rajgurunagar Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
ย 
(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7
(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7
(INDIRA) Call Girl Aurangabad Call Now 8617697112 Aurangabad Escorts 24x7
ย 
Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...
Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...
Call Girls Pimpri Chinchwad Call Me 7737669865 Budget Friendly No Advance Boo...
ย 
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINEMANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
MANUFACTURING PROCESS-II UNIT-2 LATHE MACHINE
ย 
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
ย 
Water Industry Process Automation & Control Monthly - April 2024
Water Industry Process Automation & Control Monthly - April 2024Water Industry Process Automation & Control Monthly - April 2024
Water Industry Process Automation & Control Monthly - April 2024
ย 
AKTU Computer Networks notes --- Unit 3.pdf
AKTU Computer Networks notes ---  Unit 3.pdfAKTU Computer Networks notes ---  Unit 3.pdf
AKTU Computer Networks notes --- Unit 3.pdf
ย 
Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...
Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...
Call for Papers - Educational Administration: Theory and Practice, E-ISSN: 21...
ย 
ONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdf
ONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdfONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdf
ONLINE FOOD ORDER SYSTEM PROJECT REPORT.pdf
ย 
Introduction to IEEE STANDARDS and its different types.pptx
Introduction to IEEE STANDARDS and its different types.pptxIntroduction to IEEE STANDARDS and its different types.pptx
Introduction to IEEE STANDARDS and its different types.pptx
ย 
Online banking management system project.pdf
Online banking management system project.pdfOnline banking management system project.pdf
Online banking management system project.pdf
ย 
University management System project report..pdf
University management System project report..pdfUniversity management System project report..pdf
University management System project report..pdf
ย 
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service NashikCall Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
Call Girls Service Nashik Vaishnavi 7001305949 Independent Escort Service Nashik
ย 
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
ย 
UNIT-III FMM. DIMENSIONAL ANALYSIS
UNIT-III FMM.        DIMENSIONAL ANALYSISUNIT-III FMM.        DIMENSIONAL ANALYSIS
UNIT-III FMM. DIMENSIONAL ANALYSIS
ย 
The Most Attractive Pune Call Girls Manchar 8250192130 Will You Miss This Cha...
The Most Attractive Pune Call Girls Manchar 8250192130 Will You Miss This Cha...The Most Attractive Pune Call Girls Manchar 8250192130 Will You Miss This Cha...
The Most Attractive Pune Call Girls Manchar 8250192130 Will You Miss This Cha...
ย 
KubeKraft presentation @CloudNativeHooghly
KubeKraft presentation @CloudNativeHooghlyKubeKraft presentation @CloudNativeHooghly
KubeKraft presentation @CloudNativeHooghly
ย 
MANUFACTURING PROCESS-II UNIT-1 THEORY OF METAL CUTTING
MANUFACTURING PROCESS-II UNIT-1 THEORY OF METAL CUTTINGMANUFACTURING PROCESS-II UNIT-1 THEORY OF METAL CUTTING
MANUFACTURING PROCESS-II UNIT-1 THEORY OF METAL CUTTING
ย 
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur EscortsHigh Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Isha Call 7001035870 Meet With Nagpur Escorts
ย 

Surface NDT methods