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SESSION 7: PRODUCTIVITY
Business and Work Improvement Course
PRODUCTIVITY CONCEPT
NWPC: Productivity = Efficiency + Effectiveness
ILO:
Output
Input
Capacity of a
company to achieve
the desired output at
a least cost
Capacity of a
company to produce
quality output
INPUTS OF PRODUCTION
LABOR
MATERIALS
TOOLS & EQUIPMENT MACHINES
ANY RESOURCE THAT INVOLVED IN
THE PRODUCTION OF A
PRODUCT/SERVICE
PRODUCTIVITY CONCEPT
PRODUCTIVITY MINIMIZES:
Unproductive time
without production
Wasted Worker’s
Time
Reworks
Wasted raw
materials
Idle Machines Idle Assets
PRODUCTIVITY BENEFITS
Cheaper quality products and services
More profits for incentives and benefits
of workers
Competitive workers and enterprise
Better working conditions
Contribute more to the community
WAYS TO BE MORE PRODUCTIVE
 Keep a clean, orderly work space
 Avoid personal downtime
 Minimize machine breakdowns
 Automate / eliminate bottlenecks
 Train people
 Motivate people
 Sense of ownership
 Choose quality materials
 Reduce material handling losses
 Keep your workplace well-stocked
It is a systematized
approach to organize
work areas.
1.The facilitator will distribute the exercise
sheet to each participant.
2.Do NOT flip ahead the exercise sheet – wait
for the signal to begin.
3.In 30 seconds, you will strike out the
numbers 1 to 49 in correct sequence.
4.Honesty is highly encouraged to be able to
get a significant realization.
4. The facilitator could be the time keeper or could
designate another individual who is not
participating in the game as official time keeper.
5. Start the activity once the timer begins. You have
30 seconds to do the activity.
Note: Expect some grumbling and frustration here.
PREVENT ACCIDENT HELP IDENTIFY &
ELIMINATE WASTE
PREVENT ERRORS ELIMINATE MAINTENANCE
BREAKDOWNS
Japanese SEIRI SEITON SEISO SEIKETSU SHITSUKE
English SORT SYSTEMATIZE SWEEP STANDARDIZE
SELF-
DISCIPLINE
Filipino
“Pagsalan-
sanin”
“Pagsunod-
sunurin”
“Paglilinis”
“Pagpapana-
tili”
“Pagdisiplina
sa Sarili”
How?
Take out
unnecessary
items and
dispose
Arrange
necessary
items in good
order
Clean your
workplace
completely
Maintain high
standard of
housekeeping
Do things
without
being told /
ordered
SORT
“Pagsalan-
sanin”
SYSTEMATIZE
“Pagsunod-
sunurin”
SWEEP
“Paglilinis”
STANDARDIZE
“Pagpapanatili ”
SELF-
DISCIPLINE
“Pagdisiplina
sa Sarili”
•Segregate unnecessary
items from usable
•Classify and store usable
tools and materials
•Dispose unnecessary
items
BEFORE
AFTER
“Have a place for everything and
everything in its place.”
Think which things should be put
where
Consider how often the things are
used
Decide a proper place where things
should be located
Keep a list of things with their
locations
Label each drawer
Keep similar equipment and materials
together
Use signs or color-coding
Clean your
workplace
 Do not wait until things get dirty
 Put aside 5-minutes everyday to
clean your workplace.
 You and your co-workers are
responsible for the area around
you.
 Regularly clean the tools and
machines.
MAINTAIN HIGH
STANDARD OF
HOUSEKEEPING
Document good practices.
Create a maintenance system. Set Standards.
Conduct regular audits.
DO THINGS
SPONTANEOUSLY
WITHOUT BEING
TOLD OR ORDERED
“Do things spontaneously without being
told or ordered”
Mental and physical discipline are required
to maintain the other 4S
Achieved through the use of practice
(Practice makes perfect!)
Inculcate discipline among workers
 Keep workplace always clean and
tidy
 Observe proper decorum
 Wear proper uniform
 Follow safety rules
 Put things back in their proper
place after use
 Work according to standards
Code of conduct for a business
Doing the right thing for your
business stakeholders
Compliance with the law
Fair treatment to employees
Satisfy customer expectation
Keep investors informed
1. The participants will be divided into 4-5 groups.
2. Choose a representative from your group to pick a
dilemma that you will answer.
3. In 10 minutes, the group will discuss the problem
that they picked. Each group should come up with a
united answer/decision to the given ethical issue.
4. After the said time, each group will be given
maximum of three minutes to demonstrate their
response through role playing.

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ession 7: Business Work Improvement Course (Productivity)

  • 1. SESSION 7: PRODUCTIVITY Business and Work Improvement Course
  • 2.
  • 3.
  • 4. PRODUCTIVITY CONCEPT NWPC: Productivity = Efficiency + Effectiveness ILO: Output Input Capacity of a company to achieve the desired output at a least cost Capacity of a company to produce quality output
  • 5. INPUTS OF PRODUCTION LABOR MATERIALS TOOLS & EQUIPMENT MACHINES ANY RESOURCE THAT INVOLVED IN THE PRODUCTION OF A PRODUCT/SERVICE
  • 7. PRODUCTIVITY MINIMIZES: Unproductive time without production Wasted Worker’s Time Reworks Wasted raw materials Idle Machines Idle Assets
  • 8. PRODUCTIVITY BENEFITS Cheaper quality products and services More profits for incentives and benefits of workers Competitive workers and enterprise Better working conditions Contribute more to the community
  • 9. WAYS TO BE MORE PRODUCTIVE  Keep a clean, orderly work space  Avoid personal downtime  Minimize machine breakdowns  Automate / eliminate bottlenecks  Train people  Motivate people  Sense of ownership  Choose quality materials  Reduce material handling losses  Keep your workplace well-stocked
  • 10.
  • 11. It is a systematized approach to organize work areas.
  • 12.
  • 13.
  • 14.
  • 15. 1.The facilitator will distribute the exercise sheet to each participant. 2.Do NOT flip ahead the exercise sheet – wait for the signal to begin. 3.In 30 seconds, you will strike out the numbers 1 to 49 in correct sequence. 4.Honesty is highly encouraged to be able to get a significant realization.
  • 16. 4. The facilitator could be the time keeper or could designate another individual who is not participating in the game as official time keeper. 5. Start the activity once the timer begins. You have 30 seconds to do the activity. Note: Expect some grumbling and frustration here.
  • 17.
  • 18. PREVENT ACCIDENT HELP IDENTIFY & ELIMINATE WASTE PREVENT ERRORS ELIMINATE MAINTENANCE BREAKDOWNS
  • 19. Japanese SEIRI SEITON SEISO SEIKETSU SHITSUKE English SORT SYSTEMATIZE SWEEP STANDARDIZE SELF- DISCIPLINE Filipino “Pagsalan- sanin” “Pagsunod- sunurin” “Paglilinis” “Pagpapana- tili” “Pagdisiplina sa Sarili” How? Take out unnecessary items and dispose Arrange necessary items in good order Clean your workplace completely Maintain high standard of housekeeping Do things without being told / ordered
  • 21.
  • 22. •Segregate unnecessary items from usable •Classify and store usable tools and materials •Dispose unnecessary items
  • 24.
  • 25. “Have a place for everything and everything in its place.”
  • 26. Think which things should be put where Consider how often the things are used Decide a proper place where things should be located
  • 27. Keep a list of things with their locations Label each drawer Keep similar equipment and materials together Use signs or color-coding
  • 28.
  • 29.
  • 30.
  • 32.  Do not wait until things get dirty  Put aside 5-minutes everyday to clean your workplace.  You and your co-workers are responsible for the area around you.  Regularly clean the tools and machines.
  • 34. Document good practices. Create a maintenance system. Set Standards. Conduct regular audits.
  • 35.
  • 37. “Do things spontaneously without being told or ordered” Mental and physical discipline are required to maintain the other 4S Achieved through the use of practice (Practice makes perfect!) Inculcate discipline among workers
  • 38.  Keep workplace always clean and tidy  Observe proper decorum  Wear proper uniform  Follow safety rules  Put things back in their proper place after use  Work according to standards
  • 39.
  • 40. Code of conduct for a business Doing the right thing for your business stakeholders
  • 41. Compliance with the law Fair treatment to employees Satisfy customer expectation Keep investors informed
  • 42. 1. The participants will be divided into 4-5 groups. 2. Choose a representative from your group to pick a dilemma that you will answer. 3. In 10 minutes, the group will discuss the problem that they picked. Each group should come up with a united answer/decision to the given ethical issue. 4. After the said time, each group will be given maximum of three minutes to demonstrate their response through role playing.

Editor's Notes

  1. ILO: This means that productivity is basically a measure of the effectiveness and efficiency of your organization in generating output with the resources available. NWPC defines productivity as the efficient use of resources in relation to the effective delivery of quality goods/services. Efficiency is the capacity of a company to achieve the desired output at a least cost. Effectiveness is the capacity of a company to produce quality output. Quality means accurate, complete and timely delivery of goods and services.
  2. A bottleneck (or constraint) in a supply chain means the resource that requires the longest time in operations of the supply chain for certain demand.
  3. 5S is a simple tool for organizing your workplace in a clean, efficient and safe manner to enhance your productivity, visual management and to ensure the introduction of standardized working. It is not just a methodology; but a culture that has to be built in to any organization which aims for spontaneous and continuous improvement of working environment and working conditions.
  4. Establish a set of criteria to distinguish what is necessary from unnecessary. Some factors to consider are: frequency of usage, value, shelf life, quality requirement, etc. Sort useful from useless: No use: throw away! No use: not yours - Not yours: ask whose - Don’t know whose, no use: throw away!