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www.concretecanvas.com
2009 Winner
Material Connexion Medium Award
Material of the Year
Winner
D&AD Yellow Pencil Award
Product Design
2012 R&D 100
Award winner
R&D Magazine
2013 Innovation Award Winner
Railtex Exhibition
2014 Queen’s Award
for Enterprise in
Innovation
2014 Fast Track 100
16th fastest growing
company in the UK.
Innovation Award
ICE Wales Cymru Awards 2017
Winner
Technical Innovation Award
2013
Macrobert Award
Finalist
1808.EN.BR
MADE IN UK
TM
Rapidly deployable concrete shelters
© Concrete Canvas Ltd. 2018
The information contained herein is offered free of charge and is, to the best of our knowledge, accurate.However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express
or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.Patent andTrademark information can be found here:http://www.concretecanvas.com/patent-and-trademark-info/
www.concretecanvas.com
info@concretecanvas.com
+44 (0) 345 680 1908 www
Deployment Method Statement
Concrete Canvas Shelters TM
Concrete Canvas Shelters (CCS) are rapidly deployable hardened shelters that require only water and air for construction.
CCS have two major advantages over conventional tented shelter:
Operational:CCS enable a hardened structure from day one of an operation.They provide much better environmental protection,
increased security and vastly improved medical capability.
Financial: CCS have a design life of over 10 years, whereas tents wear out rapidly and must then be replaced. CCS are a one
stop solution, saving effort and cost over the lifetime of medium to long term operations.
A 25sqm CCS can be deployed by 2 people in less than 1 hour
and is ready to use in only 24 hours.
The hard shell and lockable doors of a CCS provide a level of
security not possible with soft skinned structures, protecting
stores, equipment and personnel.
CCS provide all the benefits of a permanent structure without
the associated cost and time delays.
Insulating
Sterile
Fire resistant
Secure
CCS Keyfacts
CCS50 deployment, South Wales, 2008
The key to CCS is the use of inflation to create a surface that
is optimised for compressive loading. This allows thin walled
concrete structures to be formed which are both robust and
lightweight. CCS consist of a revolutionary cement based
composite fabric (Concrete Canvas) bonded to the outer
surface of a plastic inner which forms a Nissen-Hut shaped
structure once inflated.
Internal view of a docked CCS25 and CCS50, South Wales
CCS25 deployment, Saudi Arabia, 2009
Concrete Canvas (CC) is fire-safe, does not contribute to the
surface spread of flames, has a low level of smoke development
and minimal hazardous gas emissions. CC has achieved Euro-
class classification B-s1, d0. Each shelter is lined with a flame
retardant fibre reinforced polyethylene inner with a B1 (DIN
4102-01 05/98) fire rating.
The sealed plastic inner of a CCS means it can be delivered
sterile.
CCS concrete shells have good thermal properties. When bur-
ied they provide excellent insulation and a very large thermal
mass.
CCS are far more durable than tenting with a design life of over
10 years.
The compressive structure of CCS has been modelled to be
covered with sand or earth (berming) to provide protection
against small arms fire and shell fragments.
Force protection
© Concrete Canvas Ltd. 2018
The information contained herein is offered free of charge and is, to the best of our knowledge, accurate.However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express
or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.Patent andTrademark information can be found here:http://www.concretecanvas.com/patent-and-trademark-info/
www.concretecanvas.com
info@concretecanvas.com
+44 (0) 345 680 1908 www
Deployment Method Statement
The CCS is then hydrated by spraying with water. Water does
not need to be potable and sea water may be used.
CCS are supplied folded in polyethylene, airtight, water and rot
proof sacks within ISPM15 heat treated timber/ply panel crates.
Earth Berming
Setting
CCS Deployment
Delivery Inflation
Hydration
2
4
1
3
An electric fan is activated which inflates the plastic inner to
lift the structure until it is self supporting. The shelter is then
pegged down with ground anchors around the base.
The Concrete Canvas cures in the shape of the inflated inner
and 24 hours later the structure is ready to use. Access holes
can be cut to allow the installation of services.
CCS structures have been modelled to withstand a very high distributed compressive load, enabling berming by sandbags, local
fill material or snow.This gives the shelters excellent thermal properties and can provide protection against shrapnel, blasts and
small arms fire.The above shows CCS buried using a cellular geo-textile product to provide force protection.
© Concrete Canvas Ltd. 2018
The information contained herein is offered free of charge and is, to the best of our knowledge, accurate.However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express
or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.Patent andTrademark information can be found here:http://www.concretecanvas.com/patent-and-trademark-info/
www.concretecanvas.com
info@concretecanvas.com
+44 (0) 345 680 1908 www
Deployment Method Statement
Pre-deployment (Crate) dimensions
Unit Length (m) Width (m) Height (m) Weight (kg)
CCS25 2.61 2.30 1.13 1900
CCS50 2.90 2.24 1.70 3100
Post-deployment dimensions
Unit Length (m) Width (m) Height (m) Internal Area (m2
)
CCS25 5.00 5.60 2.45 25.00
CCS50 9.50 5.60 2.60 50.00
General Specification
Unit Water
Requirement (L)
Deployment Time
(min)
Cot Space
Available
CCS25 1000 60 4-6
CCS50 2000 120 8-10
Earth Berming Allowance
8.6m
5.6m
CCS50
CCS25
Lower Door
Inflation Tube
Lower Door
CCS
Folded
Package
4.4m
1.4m
5.0m
9.5m
18.3m
CCS Deployment Footprints
CCS25 Profile
CCS50 Profile
CCS25 Side Elevation
CCS50 Side Elevation
CCS25 Package
CCS50 Package
4.4m
1.4m
Patent Information
Pat Pend/Granted: AE (766/2011), AE (932/2006), AP (AP/P/2011/005842), AU (2010209524), AU (2005254788), BR (PI1005309-3), CA (2655054), CA (2749991), CA (2570532), CL (01809-2011), CN(201080005835.6), CO (11-092824), EP (2027319), EP (2393970), EP (1766162), GB (2455008), HK (12100037.1),
ID (W00 2011 02825), IL (214350), IN (5429/DELNP/2011), IN (20/DELNP/2007), JP (2011-546952), KR (10-2011-7020005), MN (4676), MX (MX/a/2011/007802), MY (PI2011003536), NO (20070245), NZ (594823), OM (OM/P/2011/00162), PH (1-2011-501468), RU (2011134016), RU (2386767), SG (201105143-
0), TH (1101001335), US (12/303864), US (US-2010-0233417-A1), US (13/146836), US (7721749), VN (1-2011-02023), ZA (2009/00222), ZA (2011/06289), ZA (2007/0471) and other patents pending.
Docked CCS barracks configuration
Concrete Canvas Shelters (CCS) are rapidly deployable structures
that can be deployed by two people in less than 24 hours. There are
two shelter sizes available, the CCS25 and the CCS50 with respective
deployed areas of 25 and 50sqm. CCS are prefabricated structures
consisting of Concrete Canvas fixed to an inflatable inner with integral
steel door sets at each end. CCS are deployed in four stages; Delivery,
Inflation, Hydration and Setting.
The information contained herein is offered free of charge and is, to the best of our knowledge, accurate. However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond
our control, we make no warranty, express or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.
Packaging
CCS are supplied in polyethylene, airtight, water proof, rot proof sacks
within ISPM15 heat treated timber/ply panel crates.
Modularity
CCS structures are designed as part of a modular system; units can
be docked together to create arrays of structures to suit operational
requirements.
Inflatable Inner
Each CCS has a flame retardant reinforced polyethylene inflatable
inner with internal hanging tabs (maximum load 20kg/tab). Disinfecting
with high chlorine concentration will not damage the inner.
Door System
Each CCS has a vented entrance at each end with push to close latch
inside and outside locking handles. The steel door blades have LPCB
certification up to LPS 1175 SR3 and are fire rated up to 6 hours. Die
cast zinc door latches.
Port/Conduits/AC
Small openings for services can be cut or drilled into the Concrete
Canvas shell. The inflatable inner has two manifolds for AC/Ducting
access.
Disposal/Demolition
CCS can be demolished using basic tools.The thin walled structure has
a very low mass leaving little material for disposal.
Requirements for deployment
Both CCS variants can be deployed by 2 people.A CCS50 will require a
vehicle or winch to aid with the unfolding of the shelter prior to inflation.
Each shelter is provided with the ground pegs required for inflation.
Site preparation
CCS do not require foundations or hard surfacing for deployment.
However it is recommended that the site be relatively flat and
with any protruding rocks or vegetation removed.
Inflation Unit
Each CCS shelter is supplied with a 110 or 240V filter fitted inflation
unit and controller as required.
Design Life
CCS have a design life of over 10 years
CCS Data Sheet

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CC-Shelters-Brochure-1.pdf

  • 1. www.concretecanvas.com 2009 Winner Material Connexion Medium Award Material of the Year Winner D&AD Yellow Pencil Award Product Design 2012 R&D 100 Award winner R&D Magazine 2013 Innovation Award Winner Railtex Exhibition 2014 Queen’s Award for Enterprise in Innovation 2014 Fast Track 100 16th fastest growing company in the UK. Innovation Award ICE Wales Cymru Awards 2017 Winner Technical Innovation Award 2013 Macrobert Award Finalist 1808.EN.BR MADE IN UK TM Rapidly deployable concrete shelters
  • 2. © Concrete Canvas Ltd. 2018 The information contained herein is offered free of charge and is, to the best of our knowledge, accurate.However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.Patent andTrademark information can be found here:http://www.concretecanvas.com/patent-and-trademark-info/ www.concretecanvas.com info@concretecanvas.com +44 (0) 345 680 1908 www Deployment Method Statement Concrete Canvas Shelters TM Concrete Canvas Shelters (CCS) are rapidly deployable hardened shelters that require only water and air for construction. CCS have two major advantages over conventional tented shelter: Operational:CCS enable a hardened structure from day one of an operation.They provide much better environmental protection, increased security and vastly improved medical capability. Financial: CCS have a design life of over 10 years, whereas tents wear out rapidly and must then be replaced. CCS are a one stop solution, saving effort and cost over the lifetime of medium to long term operations. A 25sqm CCS can be deployed by 2 people in less than 1 hour and is ready to use in only 24 hours. The hard shell and lockable doors of a CCS provide a level of security not possible with soft skinned structures, protecting stores, equipment and personnel. CCS provide all the benefits of a permanent structure without the associated cost and time delays. Insulating Sterile Fire resistant Secure CCS Keyfacts CCS50 deployment, South Wales, 2008 The key to CCS is the use of inflation to create a surface that is optimised for compressive loading. This allows thin walled concrete structures to be formed which are both robust and lightweight. CCS consist of a revolutionary cement based composite fabric (Concrete Canvas) bonded to the outer surface of a plastic inner which forms a Nissen-Hut shaped structure once inflated. Internal view of a docked CCS25 and CCS50, South Wales CCS25 deployment, Saudi Arabia, 2009 Concrete Canvas (CC) is fire-safe, does not contribute to the surface spread of flames, has a low level of smoke development and minimal hazardous gas emissions. CC has achieved Euro- class classification B-s1, d0. Each shelter is lined with a flame retardant fibre reinforced polyethylene inner with a B1 (DIN 4102-01 05/98) fire rating. The sealed plastic inner of a CCS means it can be delivered sterile. CCS concrete shells have good thermal properties. When bur- ied they provide excellent insulation and a very large thermal mass. CCS are far more durable than tenting with a design life of over 10 years. The compressive structure of CCS has been modelled to be covered with sand or earth (berming) to provide protection against small arms fire and shell fragments. Force protection
  • 3. © Concrete Canvas Ltd. 2018 The information contained herein is offered free of charge and is, to the best of our knowledge, accurate.However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.Patent andTrademark information can be found here:http://www.concretecanvas.com/patent-and-trademark-info/ www.concretecanvas.com info@concretecanvas.com +44 (0) 345 680 1908 www Deployment Method Statement The CCS is then hydrated by spraying with water. Water does not need to be potable and sea water may be used. CCS are supplied folded in polyethylene, airtight, water and rot proof sacks within ISPM15 heat treated timber/ply panel crates. Earth Berming Setting CCS Deployment Delivery Inflation Hydration 2 4 1 3 An electric fan is activated which inflates the plastic inner to lift the structure until it is self supporting. The shelter is then pegged down with ground anchors around the base. The Concrete Canvas cures in the shape of the inflated inner and 24 hours later the structure is ready to use. Access holes can be cut to allow the installation of services. CCS structures have been modelled to withstand a very high distributed compressive load, enabling berming by sandbags, local fill material or snow.This gives the shelters excellent thermal properties and can provide protection against shrapnel, blasts and small arms fire.The above shows CCS buried using a cellular geo-textile product to provide force protection.
  • 4. © Concrete Canvas Ltd. 2018 The information contained herein is offered free of charge and is, to the best of our knowledge, accurate.However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product.Patent andTrademark information can be found here:http://www.concretecanvas.com/patent-and-trademark-info/ www.concretecanvas.com info@concretecanvas.com +44 (0) 345 680 1908 www Deployment Method Statement Pre-deployment (Crate) dimensions Unit Length (m) Width (m) Height (m) Weight (kg) CCS25 2.61 2.30 1.13 1900 CCS50 2.90 2.24 1.70 3100 Post-deployment dimensions Unit Length (m) Width (m) Height (m) Internal Area (m2 ) CCS25 5.00 5.60 2.45 25.00 CCS50 9.50 5.60 2.60 50.00 General Specification Unit Water Requirement (L) Deployment Time (min) Cot Space Available CCS25 1000 60 4-6 CCS50 2000 120 8-10 Earth Berming Allowance 8.6m 5.6m CCS50 CCS25 Lower Door Inflation Tube Lower Door CCS Folded Package 4.4m 1.4m 5.0m 9.5m 18.3m CCS Deployment Footprints CCS25 Profile CCS50 Profile CCS25 Side Elevation CCS50 Side Elevation CCS25 Package CCS50 Package 4.4m 1.4m Patent Information Pat Pend/Granted: AE (766/2011), AE (932/2006), AP (AP/P/2011/005842), AU (2010209524), AU (2005254788), BR (PI1005309-3), CA (2655054), CA (2749991), CA (2570532), CL (01809-2011), CN(201080005835.6), CO (11-092824), EP (2027319), EP (2393970), EP (1766162), GB (2455008), HK (12100037.1), ID (W00 2011 02825), IL (214350), IN (5429/DELNP/2011), IN (20/DELNP/2007), JP (2011-546952), KR (10-2011-7020005), MN (4676), MX (MX/a/2011/007802), MY (PI2011003536), NO (20070245), NZ (594823), OM (OM/P/2011/00162), PH (1-2011-501468), RU (2011134016), RU (2386767), SG (201105143- 0), TH (1101001335), US (12/303864), US (US-2010-0233417-A1), US (13/146836), US (7721749), VN (1-2011-02023), ZA (2009/00222), ZA (2011/06289), ZA (2007/0471) and other patents pending. Docked CCS barracks configuration Concrete Canvas Shelters (CCS) are rapidly deployable structures that can be deployed by two people in less than 24 hours. There are two shelter sizes available, the CCS25 and the CCS50 with respective deployed areas of 25 and 50sqm. CCS are prefabricated structures consisting of Concrete Canvas fixed to an inflatable inner with integral steel door sets at each end. CCS are deployed in four stages; Delivery, Inflation, Hydration and Setting. The information contained herein is offered free of charge and is, to the best of our knowledge, accurate. However, since the circumstances and conditions in which such information and the products discussed therein can be used may vary and are beyond our control, we make no warranty, express or implied, of merchantability, fitness or otherwise, or against patent infringement, and we accept no liability, with respect to or arising from use of such information or any such product. Packaging CCS are supplied in polyethylene, airtight, water proof, rot proof sacks within ISPM15 heat treated timber/ply panel crates. Modularity CCS structures are designed as part of a modular system; units can be docked together to create arrays of structures to suit operational requirements. Inflatable Inner Each CCS has a flame retardant reinforced polyethylene inflatable inner with internal hanging tabs (maximum load 20kg/tab). Disinfecting with high chlorine concentration will not damage the inner. Door System Each CCS has a vented entrance at each end with push to close latch inside and outside locking handles. The steel door blades have LPCB certification up to LPS 1175 SR3 and are fire rated up to 6 hours. Die cast zinc door latches. Port/Conduits/AC Small openings for services can be cut or drilled into the Concrete Canvas shell. The inflatable inner has two manifolds for AC/Ducting access. Disposal/Demolition CCS can be demolished using basic tools.The thin walled structure has a very low mass leaving little material for disposal. Requirements for deployment Both CCS variants can be deployed by 2 people.A CCS50 will require a vehicle or winch to aid with the unfolding of the shelter prior to inflation. Each shelter is provided with the ground pegs required for inflation. Site preparation CCS do not require foundations or hard surfacing for deployment. However it is recommended that the site be relatively flat and with any protruding rocks or vegetation removed. Inflation Unit Each CCS shelter is supplied with a 110 or 240V filter fitted inflation unit and controller as required. Design Life CCS have a design life of over 10 years CCS Data Sheet