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PTMSB WASTE ELIMINATION PROGRAM
KEY DRIVERS – WASTE ELIMINATION PROGRAM <ul><li>MAN </li></ul><ul><li>MACHINE </li></ul><ul><li>MATERIAL </li></ul><ul><li...
WASTE ELIMINATION - SIX  CRITERIA FOR MANUFACTURING OPERATION  PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT  MASS...
PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT  MASS  PRODUCTION RAMP-UP/ RAMP-DOWN PROVIDE THE BASIS FOR  BUILT-IN...
PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT  MASS  PRODUCTION RAMP-UP/ RAMP-DOWN CREATE THE IMPETUS QUALITY IMPR...
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Waste Elimination

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Waste Elimination

  1. 1. PTMSB WASTE ELIMINATION PROGRAM
  2. 2. KEY DRIVERS – WASTE ELIMINATION PROGRAM <ul><li>MAN </li></ul><ul><li>MACHINE </li></ul><ul><li>MATERIAL </li></ul><ul><li>METHOD </li></ul><ul><li>MONEY </li></ul><ul><li>MINUTES </li></ul><ul><li>MOTIVATION </li></ul>OPERATION ENGINEERING SUPPLIERS MARKET MANUFACTURING ENGINEERING MANUFACTURING MARKET SUPPLIERS <ul><li>PDI </li></ul><ul><li>WARRANTY </li></ul><ul><li>CSI </li></ul><ul><li>MARKET </li></ul><ul><li>SHARE </li></ul>QUALITY CRITERIA INTERFACE CRITERIA 1 Skills and Capabilities 2 Efficiencies and Effectiveness 3 Systems and Methodologies 1 Monitoring and Control 2 Kaizen & Improvement 3 Design & Reengineering 1 Quality Planning & Outgoing Quality 2 PDI Feedback 3 CIC 4 PQIM 4 Automation and Robotics 5 Inventory and Logistics 6 Operation and Product Costs 4 Supplier Index 5 Quality Achievement Trend 5 Warranty Costs 6 Customer Feedback 6 Media Reports
  3. 3. WASTE ELIMINATION - SIX CRITERIA FOR MANUFACTURING OPERATION PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN - 36 months - 12 months Start of Production PROVIDE THE BASIS FOR EFFICIENT OPERATION & QUALITY CREATE THE SYSTEM TO SUPPORT EFFECTIVE OPERATION & MAINTENANCE ALIGN THE OPERATION & COST TO THE REQUIRED TARGETS SKILLS AND CAPABILITIES 1 2 3 4 5 6 EFFICIENCIES AND EFFECTIVENESS SYSTEMS AND METHODOLOGIES INVENTORY AND LOGISTICS PRODUCT COSTS AUTOMATION AND ROBOTICS PRODUCT LIFECYCLE MANAGEMENT (PLM) + 3 ~ + 6 months + 60 months SYSTEMS AND METHODOLOGIES AUTOMATION AND ROBOTICS OPERATION COSTS
  4. 4. PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN PROVIDE THE BASIS FOR BUILT-IN QUALITY PROVIDE THE FEEDBACK FOR CONTINUOUS IMPROVEMENT MEASUREMENT FROM MARKET & CUSTOMERS QUALITY PLANNING 1 2 3 4 5 6 PDI FEEDBACK CIC WARRANTY COSTS PQIM PRODUCT LIFECYCLE MANAGEMENT (PLM) CUSTOMER FEEDBACK OUT-GOING QUALITY WASTE ELIMINATION - SIX CRITERIA FOR MANUFACTURING QUALITY - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months QUALITY FEEDBACK
  5. 5. PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN CREATE THE IMPETUS QUALITY IMPROVEMNT PROVIDE THE PLATFORM FOR QUALITY ASSURANCE MEASUREMENT FROM MARKET POINT OF VIEW 1 2 3 4 5 6 PRODUCT LIFECYCLE MANAGEMENT (PLM) WASTE ELIMINATION - SIX INTERFACE OPPORTUNITIES - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months KAIZEN & IMPROVEMENT DESIGN & REENGINEERING QUALITY ACHIEVEMENT TREND SUPPLIER INDEX MEDIA FEEDBACK MONITORING & CONTROL

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