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GMP+ chain approach
“Aakansha Management Consultancy”
Journey to feed safety
GMP+
Good Manufacturing practices
A chain approach certification scheme,
integrating ISO quality management
requirements.
The + stands for the integration of HACCP:
‘Hazard analysis and critical control points’
Journey to feed safety
HACCP
HACCP stands for Hazard Analysis and Critical Control Points. This is a
preventative food safety system in which every step in the manufacture,
storage and distribution of a food product is scientifically analyzed for
microbiological, physical and chemical hazards.
Based on seven principles
• PRINCIPLE 1 Conduct a hazard analysis.
• PRINCIPLE 2 Determine the Critical Control Points (CCPs).
• PRINCIPLE 3 Establish critical limit(s).
• PRINCIPLE 4 Establish a system to monitor control of the CCP.
• PRINCIPLE 5 Establish the corrective action to be taken when monitoring indicates that a particular
CCP is not under control.
• PRINCIPLE 6 Establish procedures for verification to confirm that the HACCP system is working
effectively.
• PRINCIPLE 7 Establish documentation concerning all procedures and records appropriate to these
principles and their application
Journey to feed safety
GMP+ chain approach
From the farm all the way to the consumer.”
Journey to feed safety
GMP+ chain approach
Why Chain approach ?
• One of the key principles of GMP+FSA certification.
• Helps to realize the safety and quality of feed and
food accorss the whole supply chain.
Journey to feed safety
GMP+ chain approach
Support to build feed safety culture:
Worldwide , More than seventeen thousand
companies in the feed chain are GMP+ Feed
Safety Assurance (FSA) certified.
Still, a certificate alone is no guarantee.
The cultivation of feed safety culture through
chain approach is just as important foundation
stone.
Journey to feed safety
GMP+ chain approach
• More preventive and proactive approach by adopting HACCP-
The Hazard Analysis Critical Control Points
• Use of “Tracking & Tracing and the Early Warning System are
essential tools helping us to react quickly in the case of feed
safety incidents.”
• Transparency -Positive declaration
• Alertness to feed fraud
Journey to feed safety
GMP+ chain approach
How ?
All links in the chain must take responsibility for
assuring safe feed.
GMP+ certified company producing feed strictly
purchase the product and services from suppliers that
are also GMP+ certified
or
Other exceptions------------
Journey to feed safety
GMP+ chain approach
Other exceptions
• Equivalent certification schemes approved by GMP+
Refer to GMP+BA10 appendix
• Gatekeeper options
Feed additives • Unprocessed agricultural products from the grower • Grains, seeds and legumes • (Former) Foodstuffs
• GMQ Palm oil • Road transport (outside A-countries) • Storage and transshipment (outside A-countries)
• Purchase of other products and services via HACCP approach
Cleaning agents • Insecticides/fumigation • Processing aids (not to be confused with technological feed additives) •
Veterinary medical products (feed medicines) • Raw materials for the production of feed additives, feed materials and
premixtures see chapter 4 for the individual industries • Silo cleaning • Pest control
Journey to feed safety
GMP+ chain approach
The combine audit possibility with GMP+ Certifications
for those food companies which also produce by-products for
use in the manufacture of animal feedstuffs.
Secondly, for integrated companies involved in production of
poultry meat, pork, eggs and Seafood.
Integration with food safety certification such as ISO 22000 and
FSSC 22000 from Scheme GFSI
GMP+ chain approach
Pros
• Responsibility
• Assurance
• Transparency
• Knowledge sharing
• Cost effectiveness
Cons
• No assurance about
supplier and services
• No Transparency
• More cost
Journey to feed safety
GMP+ chain approach
India Scenario
Feed sector in India is clearly at an inflection point
currently and is poised for a glorious future.
• The emergence of modern dairies ranging from 50 animals to
upwards of 500 animals is progressing across India.
• Exports of aqua products are on the increase and India is a
leading player of South Asia currently.
• Poultry segment is seeing a high growth trajectory due to
increase of home consumption as well as Quick Service
Restaurants.
Journey to feed safety
GMP+ chain approach
Indian Animal Feed Market:
Drivers
• The population in India is expected to increase continuously in the
medium and long terms. This will create a strong demand for eggs, meat,
milk, etc., in turn increasing the demand for animal feed.
• The Indian government along with private initiatives are increasing the
awareness of better feed practices among farmers. Farmers are getting
more aware about animal health and the importance of a balanced , safe
and nutritional food for their animals.
• Apart from domestic consumption, Indian exports of animal feed are
rising and will also represent an important growth driver during the next
five years.
• Changing lifestyles and rising per capita incomes in India have resulted in
a shift in the dietary habits in the country. This has resulted in an increase
in the consumption of milk and meat, leading to a growing demand for
animal feed.
Journey to feed safety
GMP+ chain approach
All these have led to an increased usage of high quality
raw material for feed across all sub segments in India.
However the following points have to be factored in:
• Disease outbreaks are common and remain the single largest
challenge for the poultry, cattle and seafood segments
• Indigenous dairy breeds may not respond to compound feed
effectively, which leads to farmers' reluctance to use
formulated rations for their cattle.
• Lack of awareness and low hygiene conditions add up to the
overall health of livestock
Journey to feed safety
Specific Supply Chains in India
Journey to feed safety
Sugar Cane mill
Product –
Cane Molasses
Chain-
Sugar cane growers
Sugar Mill
Transportation
Molasses storage
terminal
Transport to vessel
Shipment
Journey to feed safety
Oil seed processing
Journey to feed safety
Aakansha Management Consultancy
Sudhir Sudhakar Kalsulkar
Food technologist
Food and feed safety consultant
Cell no.+919822968560
kalsulkar@gmail.com
Journey to feed safety

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GMP + FSA -Animal feed safety through Global value chain approach

  • 1. GMP+ chain approach “Aakansha Management Consultancy”
  • 2. Journey to feed safety GMP+ Good Manufacturing practices A chain approach certification scheme, integrating ISO quality management requirements. The + stands for the integration of HACCP: ‘Hazard analysis and critical control points’
  • 3. Journey to feed safety HACCP HACCP stands for Hazard Analysis and Critical Control Points. This is a preventative food safety system in which every step in the manufacture, storage and distribution of a food product is scientifically analyzed for microbiological, physical and chemical hazards. Based on seven principles • PRINCIPLE 1 Conduct a hazard analysis. • PRINCIPLE 2 Determine the Critical Control Points (CCPs). • PRINCIPLE 3 Establish critical limit(s). • PRINCIPLE 4 Establish a system to monitor control of the CCP. • PRINCIPLE 5 Establish the corrective action to be taken when monitoring indicates that a particular CCP is not under control. • PRINCIPLE 6 Establish procedures for verification to confirm that the HACCP system is working effectively. • PRINCIPLE 7 Establish documentation concerning all procedures and records appropriate to these principles and their application
  • 4. Journey to feed safety GMP+ chain approach From the farm all the way to the consumer.”
  • 5. Journey to feed safety GMP+ chain approach Why Chain approach ? • One of the key principles of GMP+FSA certification. • Helps to realize the safety and quality of feed and food accorss the whole supply chain.
  • 6. Journey to feed safety GMP+ chain approach Support to build feed safety culture: Worldwide , More than seventeen thousand companies in the feed chain are GMP+ Feed Safety Assurance (FSA) certified. Still, a certificate alone is no guarantee. The cultivation of feed safety culture through chain approach is just as important foundation stone.
  • 7. Journey to feed safety GMP+ chain approach • More preventive and proactive approach by adopting HACCP- The Hazard Analysis Critical Control Points • Use of “Tracking & Tracing and the Early Warning System are essential tools helping us to react quickly in the case of feed safety incidents.” • Transparency -Positive declaration • Alertness to feed fraud
  • 8. Journey to feed safety GMP+ chain approach How ? All links in the chain must take responsibility for assuring safe feed. GMP+ certified company producing feed strictly purchase the product and services from suppliers that are also GMP+ certified or Other exceptions------------
  • 9. Journey to feed safety GMP+ chain approach Other exceptions • Equivalent certification schemes approved by GMP+ Refer to GMP+BA10 appendix • Gatekeeper options Feed additives • Unprocessed agricultural products from the grower • Grains, seeds and legumes • (Former) Foodstuffs • GMQ Palm oil • Road transport (outside A-countries) • Storage and transshipment (outside A-countries) • Purchase of other products and services via HACCP approach Cleaning agents • Insecticides/fumigation • Processing aids (not to be confused with technological feed additives) • Veterinary medical products (feed medicines) • Raw materials for the production of feed additives, feed materials and premixtures see chapter 4 for the individual industries • Silo cleaning • Pest control
  • 10. Journey to feed safety GMP+ chain approach The combine audit possibility with GMP+ Certifications for those food companies which also produce by-products for use in the manufacture of animal feedstuffs. Secondly, for integrated companies involved in production of poultry meat, pork, eggs and Seafood. Integration with food safety certification such as ISO 22000 and FSSC 22000 from Scheme GFSI
  • 11. GMP+ chain approach Pros • Responsibility • Assurance • Transparency • Knowledge sharing • Cost effectiveness Cons • No assurance about supplier and services • No Transparency • More cost
  • 12.
  • 13. Journey to feed safety GMP+ chain approach India Scenario Feed sector in India is clearly at an inflection point currently and is poised for a glorious future. • The emergence of modern dairies ranging from 50 animals to upwards of 500 animals is progressing across India. • Exports of aqua products are on the increase and India is a leading player of South Asia currently. • Poultry segment is seeing a high growth trajectory due to increase of home consumption as well as Quick Service Restaurants.
  • 14. Journey to feed safety GMP+ chain approach Indian Animal Feed Market: Drivers • The population in India is expected to increase continuously in the medium and long terms. This will create a strong demand for eggs, meat, milk, etc., in turn increasing the demand for animal feed. • The Indian government along with private initiatives are increasing the awareness of better feed practices among farmers. Farmers are getting more aware about animal health and the importance of a balanced , safe and nutritional food for their animals. • Apart from domestic consumption, Indian exports of animal feed are rising and will also represent an important growth driver during the next five years. • Changing lifestyles and rising per capita incomes in India have resulted in a shift in the dietary habits in the country. This has resulted in an increase in the consumption of milk and meat, leading to a growing demand for animal feed.
  • 15. Journey to feed safety GMP+ chain approach All these have led to an increased usage of high quality raw material for feed across all sub segments in India. However the following points have to be factored in: • Disease outbreaks are common and remain the single largest challenge for the poultry, cattle and seafood segments • Indigenous dairy breeds may not respond to compound feed effectively, which leads to farmers' reluctance to use formulated rations for their cattle. • Lack of awareness and low hygiene conditions add up to the overall health of livestock
  • 16. Journey to feed safety Specific Supply Chains in India
  • 17. Journey to feed safety Sugar Cane mill Product – Cane Molasses Chain- Sugar cane growers Sugar Mill Transportation Molasses storage terminal Transport to vessel Shipment
  • 18. Journey to feed safety Oil seed processing
  • 19. Journey to feed safety Aakansha Management Consultancy Sudhir Sudhakar Kalsulkar Food technologist Food and feed safety consultant Cell no.+919822968560 kalsulkar@gmail.com
  • 20. Journey to feed safety

Editor's Notes

  1. more than a certificate on the wall.
  2. The Indian animal feed market was worth INR 348 Billion in 2017. The market is further projected to reach INR 788 Billion by 2023, at a CAGR of 14.5% during 2018-2023. India currently represents one of the fastest growing animal feed markets in the world. The increasing demand for animal protein and dairy products has resulted in a growing livestock population in India, which in turn has increased the demand for animal feed. Currently the poultry, aqua and dairy industry accounts for the major share of the Indian animal feed industry. Modern animal feed products are manufactured by carefully selecting and blending ingredients to impart highly nutritional diets that both increase the quality of its end products such as meat, milk, eggs and at the same time maintain the health of the animal.