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ESS Safety
Codes and
Explosion
Prevention
Matthew Paiss
Technical Advisor
September 9, 2022
PNNL-SA-167563
Presenter Bio
Matthew Paiss | Technical Advisor
• PNNL ESS Safety Lead
• Primary representative to NFPA 855, UL 9540, UL1974, and IEC TC120
• Delivered PV+ESS training to >8,000 AHJ’s, Responders, and Integrators
• 28 yrs Emergency Response Experience
• Solar PV manufacturing (Arco Solar circa 1982)
September 9, 2022
PNNL-SA-167563
September 9, 2022
PNNL-SA-167563
NFPA 855
• 2020 NFPA 855 Standard for the Installation of
ESS
 In revision for 2023 update
 Covers
Installation
Commissioning
O & M
Emergency Response
Decommissioning
September 9, 2022
PNNL-SA-167563
International Fire Code (IFC)
• 2021 International Fire Code
 Section 1207
 Changes from 2018
Scope ads O&M, retrofit, commissioning,
decommissioning
Exemption for telecom using Pb & NiCd @ < 60VDC
Suppression system based on 9540a
Dedicated/Non-dedicated use buildings
Explosion control: NFPA 68 or 69
September 9, 2022
PNNL-SA-167563
NFPA 1 Ch 52
IFC Sec 1207
• Both reference NFPA
855
Primary Code for
ESS
• Requires UL9540
Key ESS product
safety Standard
• 9540a Fire Testing
• Explosion Data
Driver for Listed ESS is Fire Code
 Bottom line is NFPA 855 is key ESS safety document and
require listing to UL 9540
September 9, 2022
+
PNNL-SA-167563
Hazard Mitigation Analysis
The HMA evaluates single fault failures
• Thermal runaway in a single battery array
• Failure of the energy management system
• Failure of ventilation system
• Voltage surges on the primary side
• Short circuits on the load side of the batteries
• Failure of the smoke or gas detection, fire suppression
The fire code official can approve deviations or new ESS technologies based on
the HMA.
September 9, 2022
PNNL-SA-167563
Size, Separation & MAQ Limits
8
Max 50 kWH
Max. 600 KWh aggregate/fire area
Other arrangements
based on large scale fire
testing to UL9540a
Spaced min. 3 ft.
from other units and
from walls
September 9, 2022
PNNL-SA-167563
NFPA 855 Explosion Control
Three options for meeting requirement:
1. NFPA 68 – Deflagration Venting.
• Blow-out panels to protect structure from explosion based on max gas
production in cell tests.
2. NFPA 69 – Deflagration Prevention.
• Exhaust system designed to keep below 25% of LEL in area.
3. Engineered Cabinet – Based on Large Scale Fire Test has shown that no pressure
waves will occur and no projectiles can be ejected.
September 9, 2022
PNNL-SA-167563
Reducing Explosion
Risks is Key Gap
Credit: Business Korea.
An energy storage system fire and explosion at a solar power
facility in Hongseong, South Chungcheong Province, on April 6.
September 9, 2022
PNNL-SA-167563
IntelliVent:
ESS Safety
Venting System
September 9, 2022
PNNL-SA-167563
Background
• Lack of exhaust ventilation
was identified as leading
gap in APS incident. Other
explosions will occur in
similarly designed systems.
• Deflagration prevention
lacking in most systems.
• Listing to 9540 costly for
large systems due to 9540a
fire testing.
September 9, 2022
PNNL-SA-167563
Explosion Control
• Providing deflagration venting is a
late-stage measure. Does not
eliminate flammable gases prior to
explosion
• Deflagration prevention is the key!
• But…smaller volume cabinets
make exhaust ventilation even
more challenging
• Exhausting must occur rapidly
September 9, 2022
PNNL-SA-167563
UL Demonstration Summary
11
Performance – Deflagration Protection
• The deflagration venting successfully vented
overpressure, potentially preventing dangerous
loss of integrity/rupture of the ISO container.
• Flames emitted from the deflagration vents indicate
the need to site and orient the ISO container to
mitigate secondary ignition/life safety hazards.
• Compartment filled to approximately 40-60%
battery gas
• Flammable gas mixtures at elevated temperatures
in all demonstrations
• Gas accumulation not prevented by clean agent or
water suppression
UL AND THE UL LOGO ARE TRADEMARKS OF UL LLC © [YEAR OF PUBLICATION]. ALL RIGHTS RESERVED. THIS DOCUMENT MAY NOT BE COPIED
WITHOUT WRITTEN PERMISSION FROM UL AND ONLY IN ITS ENTIRETY. THE DOCUMENT IS FOR GENERAL INFORMATION PURPOSES ONLY AND IS NOT
INTENDED TO CONVEY LEGAL OR OTHER PROFESSIONAL ADVICE. THE INFORMATION PROVIDED IN THIS DOCUMENT IS CORRECT TO THE BEST OF
OUR KNOWLEDGE, INFORMATION AND BELIEF AT THE DATE OF ITS PUBLICATION
https://ulfirefightersafety.org/docs/UL9540AInstallationDemo_Report_Final_4-12-21.pdf
September 9, 2022
PNNL-SA-167563
Advantage:
• Trending due to modular
design flexibility for
smaller projects
• Safer installation due to
less on-site connections
• Listing Requirements
ESS Cabinets
Becoming Common
Challenges:
• Difficult to provide
deflagration prevention
due to small air volume
• Lower energy density for
larger projects
Credit: Fluence
Credit: Tesla Energy
September 9, 2022
PNNL-SA-167563
IntelliVent™
PNNL available technology
September 9, 2022
PNNL-SA-167563
• https://www.pnnl.gov/news-media/pnnl-
invention-reduces-risk-battery-explosions
IntelliVent™
September 9, 2022
PNNL-SA-167563
Matthew Paiss, Technical Advisor
Battery Materials & Systems
Matthew.paiss@pnnl.gov
Dr. Imre Gyuk, DOE
Office of Electricity
Thank you
Acknowledgements
PNNL-SA-167563

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Safety Codes and Explos

  • 1. ESS Safety Codes and Explosion Prevention Matthew Paiss Technical Advisor September 9, 2022 PNNL-SA-167563
  • 2. Presenter Bio Matthew Paiss | Technical Advisor • PNNL ESS Safety Lead • Primary representative to NFPA 855, UL 9540, UL1974, and IEC TC120 • Delivered PV+ESS training to >8,000 AHJ’s, Responders, and Integrators • 28 yrs Emergency Response Experience • Solar PV manufacturing (Arco Solar circa 1982) September 9, 2022 PNNL-SA-167563
  • 4. NFPA 855 • 2020 NFPA 855 Standard for the Installation of ESS  In revision for 2023 update  Covers Installation Commissioning O & M Emergency Response Decommissioning September 9, 2022 PNNL-SA-167563
  • 5. International Fire Code (IFC) • 2021 International Fire Code  Section 1207  Changes from 2018 Scope ads O&M, retrofit, commissioning, decommissioning Exemption for telecom using Pb & NiCd @ < 60VDC Suppression system based on 9540a Dedicated/Non-dedicated use buildings Explosion control: NFPA 68 or 69 September 9, 2022 PNNL-SA-167563
  • 6. NFPA 1 Ch 52 IFC Sec 1207 • Both reference NFPA 855 Primary Code for ESS • Requires UL9540 Key ESS product safety Standard • 9540a Fire Testing • Explosion Data Driver for Listed ESS is Fire Code  Bottom line is NFPA 855 is key ESS safety document and require listing to UL 9540 September 9, 2022 + PNNL-SA-167563
  • 7. Hazard Mitigation Analysis The HMA evaluates single fault failures • Thermal runaway in a single battery array • Failure of the energy management system • Failure of ventilation system • Voltage surges on the primary side • Short circuits on the load side of the batteries • Failure of the smoke or gas detection, fire suppression The fire code official can approve deviations or new ESS technologies based on the HMA. September 9, 2022 PNNL-SA-167563
  • 8. Size, Separation & MAQ Limits 8 Max 50 kWH Max. 600 KWh aggregate/fire area Other arrangements based on large scale fire testing to UL9540a Spaced min. 3 ft. from other units and from walls September 9, 2022 PNNL-SA-167563
  • 9. NFPA 855 Explosion Control Three options for meeting requirement: 1. NFPA 68 – Deflagration Venting. • Blow-out panels to protect structure from explosion based on max gas production in cell tests. 2. NFPA 69 – Deflagration Prevention. • Exhaust system designed to keep below 25% of LEL in area. 3. Engineered Cabinet – Based on Large Scale Fire Test has shown that no pressure waves will occur and no projectiles can be ejected. September 9, 2022 PNNL-SA-167563
  • 10. Reducing Explosion Risks is Key Gap Credit: Business Korea. An energy storage system fire and explosion at a solar power facility in Hongseong, South Chungcheong Province, on April 6. September 9, 2022 PNNL-SA-167563
  • 12. Background • Lack of exhaust ventilation was identified as leading gap in APS incident. Other explosions will occur in similarly designed systems. • Deflagration prevention lacking in most systems. • Listing to 9540 costly for large systems due to 9540a fire testing. September 9, 2022 PNNL-SA-167563
  • 13. Explosion Control • Providing deflagration venting is a late-stage measure. Does not eliminate flammable gases prior to explosion • Deflagration prevention is the key! • But…smaller volume cabinets make exhaust ventilation even more challenging • Exhausting must occur rapidly September 9, 2022 PNNL-SA-167563
  • 14. UL Demonstration Summary 11 Performance – Deflagration Protection • The deflagration venting successfully vented overpressure, potentially preventing dangerous loss of integrity/rupture of the ISO container. • Flames emitted from the deflagration vents indicate the need to site and orient the ISO container to mitigate secondary ignition/life safety hazards. • Compartment filled to approximately 40-60% battery gas • Flammable gas mixtures at elevated temperatures in all demonstrations • Gas accumulation not prevented by clean agent or water suppression UL AND THE UL LOGO ARE TRADEMARKS OF UL LLC © [YEAR OF PUBLICATION]. ALL RIGHTS RESERVED. THIS DOCUMENT MAY NOT BE COPIED WITHOUT WRITTEN PERMISSION FROM UL AND ONLY IN ITS ENTIRETY. THE DOCUMENT IS FOR GENERAL INFORMATION PURPOSES ONLY AND IS NOT INTENDED TO CONVEY LEGAL OR OTHER PROFESSIONAL ADVICE. THE INFORMATION PROVIDED IN THIS DOCUMENT IS CORRECT TO THE BEST OF OUR KNOWLEDGE, INFORMATION AND BELIEF AT THE DATE OF ITS PUBLICATION https://ulfirefightersafety.org/docs/UL9540AInstallationDemo_Report_Final_4-12-21.pdf September 9, 2022 PNNL-SA-167563
  • 15. Advantage: • Trending due to modular design flexibility for smaller projects • Safer installation due to less on-site connections • Listing Requirements ESS Cabinets Becoming Common Challenges: • Difficult to provide deflagration prevention due to small air volume • Lower energy density for larger projects Credit: Fluence Credit: Tesla Energy September 9, 2022 PNNL-SA-167563
  • 18. Matthew Paiss, Technical Advisor Battery Materials & Systems Matthew.paiss@pnnl.gov Dr. Imre Gyuk, DOE Office of Electricity Thank you Acknowledgements PNNL-SA-167563

Editor's Notes

  1. Image: Abstract Data Visualization – Stock Photo
  2. This slide represents the different C&S that directly affect the design, installation, and maintenance of ESS. Beginning at the built environment, there are codes that address the building fire & life safety systems protecting the building and its occupants. These include the suite of codes known as the I Codes. IFC, IBC, IRC, NFPA’s Fire Code, and the National Electric Safety Code followed by many regulated utilities. Next are product standards that address ESS equipment, and communication standards such as UL 9540 and the new MESA standard for communications with Charlie Vartanian has played a key role in developing. When ESS are placed into service, there are a variety of C&S that guide the installation such as the NEC (NFPA 70), NFPA 855, NESC, and additional guides for recommended practices from organizations such as DNV-GL, NECA, and FM Global. ESS must be listed to UL 9540 and that assumes that the batteries are listed to UL 1973, inverters to UL 1741, and interconnection requirements covered by IEEE 1547, and performance criteria under IEEE 1679. The area of second life use (from EV to stationary use) is addressed in UL 1974 by setting minimum re-certification requirements for facilities performing this work. This is an area in need of more work and clarification to process the expected thousands of batteries at EOL in EV use.
  3. This addresses the primary standard addressing ESS. Discuss the gaps in representing all stakeholders, etc…
  4. This addresses the primary standard addressing ESS. Discuss the gaps in representing all stakeholders, etc…
  5. Stock Image