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REPLACEMENT OF SAND WITH STONE DUST IN
CONCRETE
A THESIS SUBMITTED IN PARTIAL FULLFILMENT OF THE
REQUIREMENT FOR THE AWARD OF DEGREE OF
MASTER OF TECHNOLOGY IN
STRUCTURAL ENGINEERING
BY
MOHAMMED RIYAZ RAJA 12Q81D2010
UNDER THE ESTEEMED GUIDANCE OF
S. AMAR
ASSOCIATE PROFESSOR
DEPARTMENT OF CIVIL ENGINEERING
AZAD COLLEGE OF ENGINEERING &
TECHNOLOGY
(Approved by AICTE and Affiliated to JNTUH)
Moinabad, RangaReddy Dist.
2012-2014
A PROJECT REPORT ON
REPLACEMENT OF SAND WITH STONE DUST IN
CONCRETE
MASTER OF TECHNOLOGY
IN
STRUCTURAL ENGINEERING
BY
MOHAMMED RIYAZ RAJA 12Q81D2010
DEPARTMENT OF CIVIL ENGINEERING
AZAD COLLEGE OF ENGINEERING &
TECHNOLOGY
(Approved by AICTE and Affiliated to JNTUH)
Moinabad, RangaReddy Dist.
2012-2014
AZAD COLLEGE OF ENGINEERING &
TECHNOLOGY
Moinabad, RangaReddy Dist.
DEPARTMENT OF CIVIL ENGINEERING
Certificate
This is to certify that the thesis entitled “REPLACEMENT OF
SAND WITH STONE DUST IN CONCRETE” is bonafide record work
done by MOHAMMED RIYAZ RAJA bearing Hall Ticket No:
12Q81D2010 in partial fulfillment of requirement for the award of degree of
MASTER OF TECHNOLOGY IN STRUCTURAL ENGINEERING,
Azad College of Engineering and Technology, Moinabad has been carried
out under my guidance and supervision.
HOD INTERNALGUIDE
EXAMINER PRINCIPAL
STUDENT DECLARATION
We hereby declare that the work which is being presented in this project
titled “REPLACEMENT OF SAND WITH STONE DUST IN
CONCRETE” for partial fulfillment of the requirements for the award of
degree of MASTER OF TECHNOLOGY in STRUCTURAL
ENGINEERING submitted to Jawaharlal Nehru Technological University
is an authentication record of my original work carried during the period
from 2012 to 2014 under the guidance of Sri S.Amar, Associate Professor
& HOD, Department of Civil Engineering in Azad College of Engineering
& Technology.
Date:
Place:
MOHAMMED RIYAZ RAJA
ACKNOWLEDGEMENT
I express my grateful thanks, deep regards and gratitude to Mr. S. Amar,
Associate Professor in Civil Engineering, AZAD COLLEGE OF
ENGINEERING AND TECHNOLOGY, Moinabad for his genuine,
precious efforts, guidance and encouragement in our project.
I would like to express my gratitude to Sri S. Amar, Head of Civil
Engineering Department for his support and suggestions to carry out our
project work.
I would also like to thank all the staff of the concrete laboratory for their
suggestions and help in carrying out the work.
I am thankful to all the faculty members of Civil Engineering Department
for their unstained cooperation, help and encouragement.
Finally, I extend my heartfelt thanks to all the unmentioned ones and the
invisible hands that helped in making this project a success.
MOHAMMED RIYAZ RAJA
ABSTRACT
The utilization of quarry rock dust which can be called as manufactured
sand has been accepted as building material in the industrially advanced
countries of which West for the past there decades. As a result of sustained
research and development works under-taken with respect to increasing
application of this industrial waste. The level of utilization of Quarry rock dust in
the industrialized nations like Australia, France, Germany and UK has been
reached more than 60% of its total production. The use of manufactured sand in
India has not been much, when compared to some advanced Countries. The
objective of the present project is to compare the effect of percentage
replacement of Fine Aggregate (Natural Sand) with Fine Aggregate (Quarry
Stone Dust) and (fly ash) on the strength concrete of M-20 and M-40 strengths.
The experimental program has two phases. In the first phase, the influence of
various percentage replacements of Natural Sand with Quarry Stone Dust i.e.
0%, 25%, 50%, 100% on compressive strength and split tensile strength for
concrete of M-20 Grade. Likewise the same replacements of Natural sand with
Quarry Stone Dust influence are done on Compressive strength and Split tensile
strength for concrete of M-40 Grade strengths is studied. In the second phase of
the test programme, the Concretes with 50% replacement for M-20 Grade
concrete was selected and to that mix percentage replacements of Fly ash was
conducted in 10%, 20%, 30%, 40% and the Compressive strength and Split
tensile strengths are determined. Likewise the Concretes with 25% replacement
for M-40 Grade was selected and to that mix percentage replacements of Fly ash
was conducted in 10%, 20%, 30%, 40 and the Compressive strength and Split
tensile strength are obtained. The Optimum replacements for first phase and
second phase were obtained. The cubes are cast in four different sets. 72 cubes
are cast of M-20 Grade concrete. 72 cylinders are cast of M-20 Grade concrete.
72 cubes are cast of M-40 Grade concrete. 72 cylinders are cast of M-40 Grade
concrete.

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Cover letter

  • 1. REPLACEMENT OF SAND WITH STONE DUST IN CONCRETE A THESIS SUBMITTED IN PARTIAL FULLFILMENT OF THE REQUIREMENT FOR THE AWARD OF DEGREE OF MASTER OF TECHNOLOGY IN STRUCTURAL ENGINEERING BY MOHAMMED RIYAZ RAJA 12Q81D2010 UNDER THE ESTEEMED GUIDANCE OF S. AMAR ASSOCIATE PROFESSOR DEPARTMENT OF CIVIL ENGINEERING AZAD COLLEGE OF ENGINEERING & TECHNOLOGY (Approved by AICTE and Affiliated to JNTUH) Moinabad, RangaReddy Dist. 2012-2014
  • 2. A PROJECT REPORT ON REPLACEMENT OF SAND WITH STONE DUST IN CONCRETE MASTER OF TECHNOLOGY IN STRUCTURAL ENGINEERING BY MOHAMMED RIYAZ RAJA 12Q81D2010 DEPARTMENT OF CIVIL ENGINEERING AZAD COLLEGE OF ENGINEERING & TECHNOLOGY (Approved by AICTE and Affiliated to JNTUH) Moinabad, RangaReddy Dist. 2012-2014
  • 3. AZAD COLLEGE OF ENGINEERING & TECHNOLOGY Moinabad, RangaReddy Dist. DEPARTMENT OF CIVIL ENGINEERING Certificate This is to certify that the thesis entitled “REPLACEMENT OF SAND WITH STONE DUST IN CONCRETE” is bonafide record work done by MOHAMMED RIYAZ RAJA bearing Hall Ticket No: 12Q81D2010 in partial fulfillment of requirement for the award of degree of MASTER OF TECHNOLOGY IN STRUCTURAL ENGINEERING, Azad College of Engineering and Technology, Moinabad has been carried out under my guidance and supervision. HOD INTERNALGUIDE EXAMINER PRINCIPAL
  • 4. STUDENT DECLARATION We hereby declare that the work which is being presented in this project titled “REPLACEMENT OF SAND WITH STONE DUST IN CONCRETE” for partial fulfillment of the requirements for the award of degree of MASTER OF TECHNOLOGY in STRUCTURAL ENGINEERING submitted to Jawaharlal Nehru Technological University is an authentication record of my original work carried during the period from 2012 to 2014 under the guidance of Sri S.Amar, Associate Professor & HOD, Department of Civil Engineering in Azad College of Engineering & Technology. Date: Place: MOHAMMED RIYAZ RAJA
  • 5. ACKNOWLEDGEMENT I express my grateful thanks, deep regards and gratitude to Mr. S. Amar, Associate Professor in Civil Engineering, AZAD COLLEGE OF ENGINEERING AND TECHNOLOGY, Moinabad for his genuine, precious efforts, guidance and encouragement in our project. I would like to express my gratitude to Sri S. Amar, Head of Civil Engineering Department for his support and suggestions to carry out our project work. I would also like to thank all the staff of the concrete laboratory for their suggestions and help in carrying out the work. I am thankful to all the faculty members of Civil Engineering Department for their unstained cooperation, help and encouragement. Finally, I extend my heartfelt thanks to all the unmentioned ones and the invisible hands that helped in making this project a success. MOHAMMED RIYAZ RAJA
  • 6. ABSTRACT The utilization of quarry rock dust which can be called as manufactured sand has been accepted as building material in the industrially advanced countries of which West for the past there decades. As a result of sustained research and development works under-taken with respect to increasing application of this industrial waste. The level of utilization of Quarry rock dust in the industrialized nations like Australia, France, Germany and UK has been reached more than 60% of its total production. The use of manufactured sand in India has not been much, when compared to some advanced Countries. The objective of the present project is to compare the effect of percentage replacement of Fine Aggregate (Natural Sand) with Fine Aggregate (Quarry Stone Dust) and (fly ash) on the strength concrete of M-20 and M-40 strengths. The experimental program has two phases. In the first phase, the influence of various percentage replacements of Natural Sand with Quarry Stone Dust i.e. 0%, 25%, 50%, 100% on compressive strength and split tensile strength for concrete of M-20 Grade. Likewise the same replacements of Natural sand with Quarry Stone Dust influence are done on Compressive strength and Split tensile strength for concrete of M-40 Grade strengths is studied. In the second phase of the test programme, the Concretes with 50% replacement for M-20 Grade concrete was selected and to that mix percentage replacements of Fly ash was conducted in 10%, 20%, 30%, 40% and the Compressive strength and Split tensile strengths are determined. Likewise the Concretes with 25% replacement for M-40 Grade was selected and to that mix percentage replacements of Fly ash was conducted in 10%, 20%, 30%, 40 and the Compressive strength and Split tensile strength are obtained. The Optimum replacements for first phase and second phase were obtained. The cubes are cast in four different sets. 72 cubes are cast of M-20 Grade concrete. 72 cylinders are cast of M-20 Grade concrete. 72 cubes are cast of M-40 Grade concrete. 72 cylinders are cast of M-40 Grade concrete.