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Jurnal Ilmiah Teknik Mesin          Vol. 4 No.1. April 2010 (1-6)




                      Second Law Of Thermodynamics Analysis
                            Of Triple Cycle Power Plant
                                              Matheus M. Dwinanto
                    Departement of Mechanical Engineering, Faculty of Science and Engineering
                                     University of Nusa Cendana, Kupang
                                       email : m2_dwinanto@yahoo.com
___________________________________________________________________________

                                                            Abstract
           Triple cycle power plant with methane as a fuel has been analyzed on the basis of second law of thermodynamics.
In this model, ideal Brayton cycle is selected as a topping cycle as it gives higher efficiency at lower pressure ratio compared
intercooler and reheat cycle. In trilple cycle the bottoming cycles are steam Rankine and organic Rankine cycle. Ammonia
has suitable working properties like critical temperature, boiling temperature, etc. Steam cycle consists of a deaerator and
reheater. The bottoming ammonia cycle is a ideal Rankine cycle. Single pressure heat recovery steam and ammonia
generators are selected for simplification of the analysis. The effects of pressure ratio and maximum temperature which are
taken as important parameters regarding the triple cycle are discussed on performance and exergetic losses. On the other
hand, the efficiency of the triple cycle can be raised, especially in the application of recovering low enthalpy content waste
heat. Therefore, by properly combining with a steam Rankine cycle, the ammonia Rankine cycle is expected to efficiently
utilize residual yet available energy to an optimal extent. The arrangement of multiple cycles is compared with combined
cycle having the same sink conditions. The parallel type of arrangement of bottoming cycle is selected due to increased
performance.

Key words : Multiple cycles, triple cycle, exergetic loss, organic Rankine cycle

                                                            Abstraksi
          Pembangkit daya siklus gabung tiga dengan metana sebagai bahan bakar dianalisa berdasarkan hukum kedua
termodinamika. Dalam model ini, siklus Brayton ideal dipilih sebagai siklus puncak yang memberikan efisiensi yang
tertinggi pada perbandingan tekanan yang rendah dibandingkan siklus yang menggunakan pendingin antara dan pemanas
ulang. Dalam siklus gabung tiga, siklus bagian bawah adalah siklus Rankine dan siklus Rankine organik. Amoniak
mempunyai sifat-sifat kerja yang sesuai seperti temperatur kritis, temperatur didih, dll. Siklus uap terdiri dari deaerator dan
pemanas ulang. Siklus amoniak bagian bawah adalah siklus Rankine ideal. Tekanan uap pemanas ulang dan pembangkit
amoniak dipilih untuk penyederhanaan analisa. Pengaruh perbandingan tekanan dan temperatur maksimum yang mana
diambil sebagai parameter penting berkenaan dengan unjuk kerja dan kerugian dayaguna dari siklus gabung tiga yang
dibahas. Disisi lain, efisiensi siklus gabung tiga dapat dinaikkan terutama dalam penerapan pada recovering entalpi rendah
kandungan pembuangan kalor. Oleh karena itu, semestinya penggabungan dengan sebuah siklus uap Rankine, siklus
Rankine amoniak adalah diharapkan untuk efisiensi memanfaatkan gas sisa yang masih memiliki energi untuk sebuah
tingkat optimal. Susunan siklus bertingkat dibandingkan dengan siklus gabungan mempunyai kesamaan kondisi. Susunan
paralel pada bagian bawah siklus dipilih untuk meningkatkan unjuk kerja.

Kata kunci : Siklus bertingkat, siklus gabung tiga, kerugian dayaguna, siklus Rankine organik
____________________________________________________________________________________________________

1. INTRODUCTION                                                    turbine. Small amount of work is obtained from this
         The efficiency of the power plant may be                  turbine but the overall efficiency increases around
improved to around 48% by employing a combined                     2% in addition to the combined cycle efficiency.
cycle. Still some heat is rejected to the surroundings                      Nag [2001] presented the detailed analysis
through the exchaust and condenser. If this heat is                of steam cycle and combined cycle power generation.
utilized the efficiency of the plant can futher be                 Turns [2002] presented the combustion mechanism,
increased. For this a heat recovery ammonia                        reactions, gas table and equations as function of
generator is placed after the steam turbine. The                   temperature. These equations are curve fittings for
bottoming cycle is ammonia Rankine cycle. The heat                 various gases are used to determine the properties of
from the out let of the steam turbine (in series type)             the gases. Hung [2002] proposed conceptual
or out let of exhaust (in parallel type) is utilized to            arrangement to found a maximum output. El-Wakil
raise the temperature of ammonia in evaporator. In                 [1984] presented the detailed discussion regarding
the series type arrangement of triple cycle, the                   the combined cycle its advantages and applications.
rejection in steam cycle goes to heat input to the                 A detailed thermodynamic analysis of the combined
ammonia cycle. In the parallel type arrangement of                 power cycle without supplementary firing was given
triple cycle both steam cycle and steam cycle                      in Horlock [1992]. The chemical physical exergetic
recovers the heat from exhaust of gas turbine. These               components are determined by the method given by
ammonia vapors are expanded in a low pressure                      Kotas [1984].

                                                               1
Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C         Vol. 4 No.1. April 2010 (1-6)



         The present work is aimed to study the
following objectives : to select the best optimized
multiple cycle arrangement, to estimate the overall
efficiency of the triple cycle based on the second law
of thermodynamics, and to study the effect of
pressure ratio, maximum temperature of gas cycle in
the performance and exergetic losses.

2. THERMODYNAMIC ANALYSIS OF THE
      TRIPLE CYCLE
          In this study it is found that the series-type
triple cycle exhibits no significant difference as
compared with the combined cycle. On the other
hand, the efficiency of the parallel type triple cycle
can be raised, especially in the applicationof
recovering low-enthalpy content waste heat.
                                                                         Figure 2. T – S diagram of
Therefore, the parallel type cycle is selected for the
                                                               thermodynamic model of parallel type triple cycle
analysis.
                                                                         The schematic diagram of triple cycle with
2.1 Assumptions Used in The Analysis
                                                               parallel arrangement of multiple cycles is shown in
         The following assumption have been made
                                                               figure 1 and the corresponding temperature – entropy
during the analysis of the combined cycle :
                                                               in the figure 2. This work mainly deals with the
1. Atmospheric condition is taken as 25 oC and 1
                                                               detailed study and analysis of triple cycle based on
    bar.
                                                               the second law of thermodynamics. The expanded
2. Gas cycle pressure ratio and maximum
                                                               gases are made to passthrough a single pressure heat
    temperature is fixed at 15 and 1200 oC.
                                                               recovery steam generator and heat recovery ammonia
3. The inlet condition for high pressure steam
                                                               generator in case of parallel type. The remaining is
    turbine is taken as 120 bar and 550 oC.
                                                               utilized to raise the temperature of the ammonia in
4. The condenser pressure is assumed to be 0,085
                                                               the ammonia Rankine cycle. Ammonia is having a
    bar.
                                                               very low boiling point and easily vaporized by the
5. The temperature difference between condensed
                                                               low temperature hot fluid. The ammonia vapors after
    steam, ammonia, and outlet cooling water is
                                                               expanding from the turbine are at a low temperature.
    taken as 8.
6. Steam reheat pressure is taken as 25% of HRSG
    pressure.
                                                               2.3 Thermodynamic Analysis
7. Isentropic efficiency of gas turbine is taken as
                                                                        For chemical compounds, molar chemical
    90%.
                                                               exergy can be calculated from the values of Gibbs
8. Isentropic efficiency of compressor steam and
                                                               functon of formation and the values of the chemical
    ammonia turbine are taken as 85%.
                                                               exergy of the constituent chemical elements taken
9. Pressure drop in HRSG, HRAG, and condenser
                                                               from Kotas [1984]. Considering the reversible
    is neglected.
                                                               reaction of formation of the compound, in which
10. Heat loss in HRSG, HRAG, turbines, condenser,
                                                               exergy is conserved, the standard molar chemical
    and feed water heater (deaerator) are neglected.
                                                               exergy of the compound can be written as :
11. Pinch points in both steam and ammonia cycle is                             __       __
    taken as 10.
                                                                                 0
                                                                                     = g0 +         E 0             (1)
                                                                                           f           el
                                                                       __
2.2 Overview of The Termodynamic Model
                                                               where   g 0 is the standard molar Gibbs function of
                                                                         f
                                                                                 0
                                                               formation and E el is the standard chemical exergy
                                                               of constituent elements per mole of the chemical
                                                               compounds.
                                                                         ___
                                                                           0
                                                                          gf                   = − 50810 kJ/kgmol
                                                                                CH (g)
                                                                                   4
 Figure 1. Schematic diagram of components for                 The reaction of formation is,
               parallel type cycle                                            C + 2H 2 → CH 4                       (2)

                                                           2
Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C                            Vol. 4 No.1. April 2010 (1-6)



                        __                __
                          0
The equation                   = g0 +                   E 0 becomes                               Exergy,
                                              f             el                                            E = E ch + E ph                                    (9)
      __                      __                            __             __
      0                                                                                 (3)       Exergetic loss (irreversibility) in compressor,
           CH (g)     =       g0                       +    0
                                                                 C(s)   + 2 0 H (g)
             4                    f                                             2                               I c = E1 + Wc − E 2                         (10)
                                              CH (g)
                                                4
 __                                                                                               Exergetic loss in gas turbine combustion chamber,
  0                                                                                                             I gtcc = E       +E −E            (11)
      CH (g)            = − 50810 + 410530 + 2(238350)                                                                         CH         2        3
        4                                                                                                                           4
                      = 836420 kJ/kg mol
                                                                                                  Exergetic loss in gas turbine,
                                                                                                                   I gt = E 3 − E 4 − Wgt                   (12)
Therefore, E                          = 836420 kJ/kg mol.
                      CH
                              4
                                                                                                  Exergetic loss in heat recovery steam generator,
         Without using the value of gamma, with
                                                                                                                              h11 − h17 + h 20 − h19 −    (13)
balancing the entropies in isentropic processes the                                                               (        )
                                                                                                    I hrsg = m CH E − E − m s
                                                                                                                   4   6      T0 (S11 − S17 + S20 − S19 )
outlet temperatures can be calculated. For an                                                                    4
isentropic compression process in the compressor,
the expression is given as,                                                                       Exergetic loss in exhaust from hrsg,
 S=0=S                    − SO (T ) + 3.76 S                                                                I ex = m CH E 8                                 (14)
                  '
             O2 (T2 )                              ' − S N 2 (T0 ) −
                                             N 2 (T2 )
                              2 0                                                                                          4
                                                                                        (4)
                  [
             R u log(P2 /P1 ) + 3.76 log(P2 /P1 )                 ]                               Exergetic loss in steam turbines,

The temperature of the air at state 2’ can be estimated                                                            S19 − S11 + S12 − S 20 +
from the above equation. By considering compressor                                                   I st = T0 m s                                          (15)
isentropic efficiency, the actual temperature of the                                                               (1 − m1 )(S13 − S12 )
compressed air T2 can be calculated. The combustion
equation in gas turbine combustion chamber is,                                                    Mass of cooling water required for condenser for
                                                                                                  steam cycle,
   CH 4 + x (O 2 + 3.76 N 2 ) → CO 2 + 2H 2 O +
                                                    (5)
                           (x − 2) O 2 + 3.76 x N 2
                                                                                                             mw =
                                                                                                                          [ms(1− m1 )(h13 − h14 )]          (16)
Where “x” is the amount air to be supplied per kg
                                                                                                                            [cpw (Tout − Tin )]
mole of methane for gas turbine combustion chamber
which can be calculated by energy balance for the                                                 Exergetic loss in condenser,
temperature of T2 and T3. For an isentropic expansion                                                                                   Tout
process in the gas turbine, the expression is given as,                                                                    m w c pw            +            (17)
                                                                                                             I co = T0                  Tin
                              S = 0 = S3 − S4'                                          (6)                                 m s (1 − m1 )(S14 − S13 )

Total molecules of products combustion chamber,                                                   Exergetic loss of hot water from condenser,
m CC = 1 + 2 + (x − 2 ) + 3.76x                                                                                                                 Tout
                                                                                                     I w = m w c pw (Tout − T0 ) − T0 log                   (18)
                                                                                                                                                 T0
2.4 Exergy Analysis
          To determine the exergetic losses, the
irreversibilities associated in all the components to be                                          Total (internal + external) exergetic loss in
estimated for second law analysis. The chemical                                                   condenser,
exergy and physical exergy can be determined for                                                               I cot = I co + I w           (19)
each state by using the following equations,                                                      Similarly exergetic loss in condenser for ammonia
Chemical exergy,                                                                                  cycle can be determined. Exergetic loss in deaerator,
                                  ___             __
  E ch =             n
                    k k
                                      0
                                          k    + R T0            k
                                                                      n k ln (P x k )   (7)
                                                                                                                      [
                                                                                                   I deae = T0 m s m1 (S16 − S12 ) + (S16 − S15 ) (20)  ]
                                                                                                  Exergetic loss in heat recovery ammonia generator,
Physical exergy,
           E ph = H −                          T       Sk                               (8)
                                              k 0

                                                                                              3
Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C                                         Vol. 4 No.1. April 2010 (1-6)




                                   h 21 − h 24 −
 I hrag = m CH4 (E 6 − E 8 ) − m a                   (21)       Second law efficiency of ammonia cycle,
                                   T0 (S 21 − S 24 )
                                                                                                                               Wnetac
                                                                                                              2,ac    =                    0
                                                                                                                                                     ×100%                   (35)
Exergetic loss in ammonia turbines,                                                                                         m CH4          CH4
              I at = T0 m a (S22 − S21 )            (22)
                                                                Second law efficiency of triple cycle,
For 1 kg mole of fuel the gas cycle work inputs and                                                                                 Wnet
outputs are : Work input to compressor,                                                                        2,tc     =                  0
                                                                                                                                                       ×100%                 (36)
               Wc = h 2 − h1                   (23)
                                                                                                                            m CH4          CH4

Work output by high pressure gas turbine,
                                                                3. RESULTS AND DISCUSSION
               Wgt = h 3 − h 4                      (24)                  In this triple cycle organic Rankine cycle is
                                                                added to the combined cycle (Brayton – steam
Net work output by gas cycle,                                   Rankine cycle). The ammonia is selected as working
                                                                fluid for the organic Rankine cycle. There are two
              Wnetgc = Wgt − Wc                     (25)
                                                                possibilities of arrangement of ammonia cycle to the
                                                                combined cycle which are series or parallel
Steam turbine work,                                             combinations. Both the arrangement are compared
                 (h11 − h19 + h 20 − h12 ) +                    with the combined cycle (without organic Rankine
                                                                cycle) performance. Gas cycle parameters, gas
  Wst = m s                                         (26)
                  (1− m1 )(h12 − h13 )                          turbine inlet temperature and maximum temperature
                                                                have more domination then the other steam and
Pump work,                                                      ammonia cycle parameter. Therefore, the effect of
                                                                pressure ratio of gas cycle and maximum cycle
                     (1− m1 )(h13 − h14 ) +                     temperature are studied on second law efficiency and
     Wps = m s                                      (27)
                      (h17 − h16 )                              exergetic destruction in gas, steam, and ammonia
                                                                cycles. In all the three models of the arrangements
                                                                the sink temperature is kept constant. The exergetic
Net work from steam cycle,                                      loss in gas cycle includes compressor, combustion
              Wnetsc = Wst − Wps                    (28)        chamber, gas turbine, and exhaust. Steam cycle
                                                                exergetic loss includes heat recovery steam
                                                                generator, steam turbines, condensor, pump, and
Similarly in ammonia cycle                                      deaerator. Ammonia cycle exergetic loss includes
Ammonia turbine work,                                           heat recovery ammonia generator, ammonia turbine,
              Wat = m a (h 21 − h 22 )              (29)        pump, and condenser.

Pump work,                                                                                         60

              Wpa = m a (h 24 − h 23 )              (30)
                                                                                                   55
                                                                 Second law efficiency of triple




Net work from ammonia cycle,                                                                       50
                                                                        efficiency (%)




              Wnetac = Wat − Wpa                    (31)
                                                                                                   45

Net work from triple cycle,                                                                        40
     Wnet = Wnetgc + Wnetsc + Wnetac (32)
                                                                                                   35

Second law efficiency of gas cycle,                                                                30
                        Wnetgc                                                                          0     5    10     15   20    25    30     35     40     45      50   55

          2,gc =               0
                                      ×100%         (33)                                                                        Pressure ratio
                    m CH4      CH4
                                                                                                            Combined cycle (gas + steam)
                                                                                                            Triple cycle - parallel
                                                                                                                                                Triple cycle - series




Second law efficiency of steam cycle,                                                              Figure 3. Comparison of triple cycle with
                                                                                                            series and parallel arrangement
                        Wnetsc
                                      ×100%                                                                  of bottoming cycle with
           2,sc =              0
                                                    (34)
                                                                                                             combined cycle and with respect
                    m CH4      CH4                                                                       to pressure ratio of gas cycle.

                                                            4
Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C                                                             Vol. 4 No.1. April 2010 (1-6)



                                                                                                                                          ammonia cycle to the combined cycle in parallel
Figure 3 compares the second law efficiency of                                                                                            improves the performance. At 1200 oC the second
combined cycle with triple cycle with series                                                                                              law efficiency of parallel arrangement is 54% which
arrangement and parallel arrangement with respect to                                                                                      is high compared of others. As mentioned before in
pressure ratio of gas cycle. The series arrangement is                                                                                    this arrangement the waste heat recovery is
not improving the efficiency with the pressure ratio                                                                                      improved. Parallel type arrangement increases the
for the same heat rejection temperature. This is                                                                                          efficiency compared to others ones on the basis of
because the temperature limits of source and sink are                                                                                     pressure ratio and maximum temperature. Therefore
not altered and addition of components in series                                                                                          in the subsequent simulation work parallel
increases the losses. The addition of ammonia cycle                                                                                       arrangement is fixed.
to the combined cycle in parallel improves the                                                                                                     The influence of gas pressure ratio on
performance. At the pressure ratio of 15, the second                                                                                      second law efficiency of various cycle in shown
law efficiency of combined cycle, series type triple                                                                                      figure 5. Up to pressure ratio of 35, the gas cycle
cycle and parallel type triple cycle are 52%, 51.3%                                                                                       efficiency increases and then decreases with
and 54% respectively. The figure shows that the                                                                                           increases in pressure ratio. The steam cycle
parallel type the arrangement improves the efficiency                                                                                     efficiency decreases where as the ammonia cycle
to 2%. In the arrangement the waste heat recovery is                                                                                      efficiency increases with increase in the pressure
improved. Exhaust losses are decreased. Therefore                                                                                         ratio.
the efficiency increases with the arrangement.
                                                                                                                                                                                 60

                                                               60
 S e c o n d la w e f f ic ie n c y o f t r ip le c y c le ( % )




                                                                                                                                                                                 50

                                                                                                                                            S e c o n d L a w E f f ic ie n c y ( % )
                                                               55

                                                               50                                                                                                                40

                                                               45
                                                                                                                                                                                 30
                                                               40

                                                               35                                                                                                                20

                                                               30
                                                                                                                                                                                 10
                                                               25
                                                                                                                                                                                        0
                                                               20
                                                                                                                                                                                            0   5     10    15   20    25   30     35      40      45      50
                                                                 800           1000             1200            1400           1600
                                                                                                                 o                                                                                               Pressure Ratio
                                                                                Gas turbine inlet temperature C
                                                                       Combined cycle (gas + steam)    Triple cycle - series                                                                    Gas cycle   Ammonia cycle    Steam cycle        Triple cycle
                                                                       Triple cycle - parallel
                                                                                                                                                                     Figure 5. Effect of pressure ratio on second
                                                                   Figure 4. Comparison of triple cycle with                                                                law efficiency of gas, steam,
                                                                       series and parallel arrangement                                                                     ammonia and triple cycle with
                                                                            of bottoming cycle with                                                                                 parallel type.
                                                                       combined cycle and with respect
                                                                       to gas turbine inlet temperature                                   For fixed maximum temperature, the increase in
                                                                                  of gas cycle.                                           pressure ratio leads to decrease the gas turbine
                                                                                                                                          exhaust temperature. This reduces the steam cycle
Figure 4 compares the second law efficiency of                                                                                            efficiency. To compensate the reduction in steam
combined cycle with triple cycle with incorporation                                                                                       efficiency, the ammonia cycle efficiency increases as
of ammonia cycle in series arrangement and in                                                                                             the flow rate of ammonia increases where as steam
parallel arrangement with respect to gas turbine inlet                                                                                    flow rate decreases with increase in pressure ratio.
temperature i.e. maximum temperature of the cycle.                                                                                        The triple cycle efficiency increases with the pressure
Here also the series arrangement not improves the                                                                                         ratio up to 15 and then decreases with increase in
efficiency with the temperature for the same heat                                                                                         pressure ratio. Therefore the optimum pressure ratio
sink temperature. The efficiency decreases with                                                                                           for triple cycle is 15. At 15 pressure ratio, the second
series addition of organic cycle to the combined                                                                                          law efficiency of gas, steam, ammonia and triple
cycle due to increased losses. The additon of                                                                                             cycles are 38%, 14%, 2% and 54% respectively.


                                                                                                                                      5
Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C                                                 Vol. 4 No.1. April 2010 (1-6)




                             80                                                                                             rate. The gas and ammonia cycle exergetic loss
                             70
                                                                                                                            decreases with increase in the maximum temperature.
                                                                                                                            On overall basis the triple cycle exergetic loss
                             60
                                                                                                                            decreases with increase in the temperature. Therefore
     Exergetic loss (%)


                             50                                                                                             the efficiency of triple cycle increases with rise in
                             40                                                                                             temperature.
                             30
                                                                                                                                                   70
                             20
                                                                                                                                                   60
                             10

                                                                                                                                                   50




                                                                                                                              Exergetic loss (%)
                              0
                                  0      5      10       15      20       25    30     35       40    45        50
                                                                                                                                                   40
                                                                 Pressure Ratio
                                      Gas cycle          Ammonia cycle          Steam cycle          Triple cycle                                  30

       Figure 6. Effect of pressure ratio of gas                                                                                                   20

            cycle on exergetic destruction                                                                                                         10
                   of various cycles.
                                                                                                                                                   0
          The exergetic loss in individual fluid cycle                                                                                              800   900      1000        1100       1200      1300      1400        1500
and overall triple cycle is shown in figure 6. The                                                                                                                                                   o
                                                                                                                                                                       Gas turbine inlet temperature C
major exergetic destruction occurs in gas cycle due to                                                                                                     Gas cycle      Ammonia cycle     Steam cycle    Triple cycle

combustion chamber. At low pressures steam cycle
exergetic loss is more than the ammonia cycle where                                                                                                Figure 8. Effect of maximum temperature
as from pressure ratio of 20, ammonia cycle loss                                                                                                        of triple cycle on exergetic loss
dominating the steam cycle. On overall basis, for                                                                                                               of various cycles.
triple cycle the exergetic loss decreases and then
increases with increase in the pressure ratio.                                                                              4. Conclusions
                             70                                                                                                       In this work, first to arrangements of series
                             60                                                                                             and parallel arrangements are compared with the
                                                                                                                            combined cycle to select the best triple cycle
 Second law efficiency (%)




                             50
                                                                                                                            arrangement. The comparison shows that the series
                             40                                                                                             type does not improve the efficiency. Therefore,
                             30
                                                                                                                            parallel type arrangement of ammonia cycle with the
                                                                                                                            steam cycle in triple cycle is selected. The variations
                             20
                                                                                                                            in performance of gas, steam, ammonia and triple
                             10                                                                                             cycle are discussed with respect to gas cycle
                             0
                                                                                                                            parameters, which are taken as pressure ratio and
                              800         900        1000          1100        1200      1300        1400        1500       maximum temperature. The second law efficiency
                                                         Gas turbine inlet temperature C
                                                                                          o
                                                                                                                            and exergetic losses are plotted against to gas
                                             Gas cycle        Ammonia cycle      Steam cycle     Triple cycle
                                                                                                                            pressure ratio and temperature. The optimum
                                  Figure 7. Effect triple cycle maximum                                                     pressure ratio of gas cycle is found as 15 to get
                                       temperature on second law                                                            maximum triple cycle efficiency. The effect of gas
                                         efficiency of gas, steam,                                                          temperature on performance has more effect than the
                                     ammonia and triple cycle with                                                          pressure. Due to incorporation of ammonia cycle the
                                               parallel type                                                                efficiency is increased by 2%.

         The effect of maximum temperature of triple                                                                        REFERENCES
cycle on second law efficiency of individual cycles                                                                         [1]  El-Wakil, M. M., Powerplant Technology,
and triple cycle is shown in figure 7. For fixed                                                                                 McGraw-Hill, Ltd, Singapore, 1984.
pressure ratio, the increased maximum temperature                                                                           [2]  Horlock, J. H., Combined Powerplants,
also increases the gas turbine exhaust temperature.                                                                              Pergamon Press, Oxford, UK, 1992
Therefore gas cycle and also steam cycle efficiency                                                                         [3]  Hung, T. C., “A Conceptual Arrangement of
increases with increase in temperature. Due increased                                                                            Multiple Cycle Toward Optimal Energy
steam flow rate and decreased ammonia flow rate,                                                                                 Conversion”, ASME Journal Vol. 124, April
the ammonia cycle decreases with the increase in the                                                                             2002.
maximum temperature.                                                                                                        [4]  Kotas, T. J., The Exergy Method of Thermal
Figure 8 shows the exergetic destruction in gas,                                                                                 Plant Analysis, John Wiley & Sons, New
steam, ammonia and overall triple cycle with parallel                                                                            York 1984
type arrangement. Only the steam cycle exergetic                                                                            [5]  Nag, P. K., Powerplant Engineering, 2nd
loss increases with increase in the maximum                                                                                      Edition, Tata McGraw Hill, New Delhi,
temperature due to increase in the steam mass flow                                                                               2001

                                                                                                                        6

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Triple cycle power plant analyzed using 2nd law of thermodynamics

  • 1. Jurnal Ilmiah Teknik Mesin Vol. 4 No.1. April 2010 (1-6) Second Law Of Thermodynamics Analysis Of Triple Cycle Power Plant Matheus M. Dwinanto Departement of Mechanical Engineering, Faculty of Science and Engineering University of Nusa Cendana, Kupang email : m2_dwinanto@yahoo.com ___________________________________________________________________________ Abstract Triple cycle power plant with methane as a fuel has been analyzed on the basis of second law of thermodynamics. In this model, ideal Brayton cycle is selected as a topping cycle as it gives higher efficiency at lower pressure ratio compared intercooler and reheat cycle. In trilple cycle the bottoming cycles are steam Rankine and organic Rankine cycle. Ammonia has suitable working properties like critical temperature, boiling temperature, etc. Steam cycle consists of a deaerator and reheater. The bottoming ammonia cycle is a ideal Rankine cycle. Single pressure heat recovery steam and ammonia generators are selected for simplification of the analysis. The effects of pressure ratio and maximum temperature which are taken as important parameters regarding the triple cycle are discussed on performance and exergetic losses. On the other hand, the efficiency of the triple cycle can be raised, especially in the application of recovering low enthalpy content waste heat. Therefore, by properly combining with a steam Rankine cycle, the ammonia Rankine cycle is expected to efficiently utilize residual yet available energy to an optimal extent. The arrangement of multiple cycles is compared with combined cycle having the same sink conditions. The parallel type of arrangement of bottoming cycle is selected due to increased performance. Key words : Multiple cycles, triple cycle, exergetic loss, organic Rankine cycle Abstraksi Pembangkit daya siklus gabung tiga dengan metana sebagai bahan bakar dianalisa berdasarkan hukum kedua termodinamika. Dalam model ini, siklus Brayton ideal dipilih sebagai siklus puncak yang memberikan efisiensi yang tertinggi pada perbandingan tekanan yang rendah dibandingkan siklus yang menggunakan pendingin antara dan pemanas ulang. Dalam siklus gabung tiga, siklus bagian bawah adalah siklus Rankine dan siklus Rankine organik. Amoniak mempunyai sifat-sifat kerja yang sesuai seperti temperatur kritis, temperatur didih, dll. Siklus uap terdiri dari deaerator dan pemanas ulang. Siklus amoniak bagian bawah adalah siklus Rankine ideal. Tekanan uap pemanas ulang dan pembangkit amoniak dipilih untuk penyederhanaan analisa. Pengaruh perbandingan tekanan dan temperatur maksimum yang mana diambil sebagai parameter penting berkenaan dengan unjuk kerja dan kerugian dayaguna dari siklus gabung tiga yang dibahas. Disisi lain, efisiensi siklus gabung tiga dapat dinaikkan terutama dalam penerapan pada recovering entalpi rendah kandungan pembuangan kalor. Oleh karena itu, semestinya penggabungan dengan sebuah siklus uap Rankine, siklus Rankine amoniak adalah diharapkan untuk efisiensi memanfaatkan gas sisa yang masih memiliki energi untuk sebuah tingkat optimal. Susunan siklus bertingkat dibandingkan dengan siklus gabungan mempunyai kesamaan kondisi. Susunan paralel pada bagian bawah siklus dipilih untuk meningkatkan unjuk kerja. Kata kunci : Siklus bertingkat, siklus gabung tiga, kerugian dayaguna, siklus Rankine organik ____________________________________________________________________________________________________ 1. INTRODUCTION turbine. Small amount of work is obtained from this The efficiency of the power plant may be turbine but the overall efficiency increases around improved to around 48% by employing a combined 2% in addition to the combined cycle efficiency. cycle. Still some heat is rejected to the surroundings Nag [2001] presented the detailed analysis through the exchaust and condenser. If this heat is of steam cycle and combined cycle power generation. utilized the efficiency of the plant can futher be Turns [2002] presented the combustion mechanism, increased. For this a heat recovery ammonia reactions, gas table and equations as function of generator is placed after the steam turbine. The temperature. These equations are curve fittings for bottoming cycle is ammonia Rankine cycle. The heat various gases are used to determine the properties of from the out let of the steam turbine (in series type) the gases. Hung [2002] proposed conceptual or out let of exhaust (in parallel type) is utilized to arrangement to found a maximum output. El-Wakil raise the temperature of ammonia in evaporator. In [1984] presented the detailed discussion regarding the series type arrangement of triple cycle, the the combined cycle its advantages and applications. rejection in steam cycle goes to heat input to the A detailed thermodynamic analysis of the combined ammonia cycle. In the parallel type arrangement of power cycle without supplementary firing was given triple cycle both steam cycle and steam cycle in Horlock [1992]. The chemical physical exergetic recovers the heat from exhaust of gas turbine. These components are determined by the method given by ammonia vapors are expanded in a low pressure Kotas [1984]. 1
  • 2. Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C Vol. 4 No.1. April 2010 (1-6) The present work is aimed to study the following objectives : to select the best optimized multiple cycle arrangement, to estimate the overall efficiency of the triple cycle based on the second law of thermodynamics, and to study the effect of pressure ratio, maximum temperature of gas cycle in the performance and exergetic losses. 2. THERMODYNAMIC ANALYSIS OF THE TRIPLE CYCLE In this study it is found that the series-type triple cycle exhibits no significant difference as compared with the combined cycle. On the other hand, the efficiency of the parallel type triple cycle can be raised, especially in the applicationof recovering low-enthalpy content waste heat. Figure 2. T – S diagram of Therefore, the parallel type cycle is selected for the thermodynamic model of parallel type triple cycle analysis. The schematic diagram of triple cycle with 2.1 Assumptions Used in The Analysis parallel arrangement of multiple cycles is shown in The following assumption have been made figure 1 and the corresponding temperature – entropy during the analysis of the combined cycle : in the figure 2. This work mainly deals with the 1. Atmospheric condition is taken as 25 oC and 1 detailed study and analysis of triple cycle based on bar. the second law of thermodynamics. The expanded 2. Gas cycle pressure ratio and maximum gases are made to passthrough a single pressure heat temperature is fixed at 15 and 1200 oC. recovery steam generator and heat recovery ammonia 3. The inlet condition for high pressure steam generator in case of parallel type. The remaining is turbine is taken as 120 bar and 550 oC. utilized to raise the temperature of the ammonia in 4. The condenser pressure is assumed to be 0,085 the ammonia Rankine cycle. Ammonia is having a bar. very low boiling point and easily vaporized by the 5. The temperature difference between condensed low temperature hot fluid. The ammonia vapors after steam, ammonia, and outlet cooling water is expanding from the turbine are at a low temperature. taken as 8. 6. Steam reheat pressure is taken as 25% of HRSG pressure. 2.3 Thermodynamic Analysis 7. Isentropic efficiency of gas turbine is taken as For chemical compounds, molar chemical 90%. exergy can be calculated from the values of Gibbs 8. Isentropic efficiency of compressor steam and functon of formation and the values of the chemical ammonia turbine are taken as 85%. exergy of the constituent chemical elements taken 9. Pressure drop in HRSG, HRAG, and condenser from Kotas [1984]. Considering the reversible is neglected. reaction of formation of the compound, in which 10. Heat loss in HRSG, HRAG, turbines, condenser, exergy is conserved, the standard molar chemical and feed water heater (deaerator) are neglected. exergy of the compound can be written as : 11. Pinch points in both steam and ammonia cycle is __ __ taken as 10. 0 = g0 + E 0 (1) f el __ 2.2 Overview of The Termodynamic Model where g 0 is the standard molar Gibbs function of f 0 formation and E el is the standard chemical exergy of constituent elements per mole of the chemical compounds. ___ 0 gf = − 50810 kJ/kgmol CH (g) 4 Figure 1. Schematic diagram of components for The reaction of formation is, parallel type cycle C + 2H 2 → CH 4 (2) 2
  • 3. Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C Vol. 4 No.1. April 2010 (1-6) __ __ 0 The equation = g0 + E 0 becomes Exergy, f el E = E ch + E ph (9) __ __ __ __ 0 (3) Exergetic loss (irreversibility) in compressor, CH (g) = g0 + 0 C(s) + 2 0 H (g) 4 f 2 I c = E1 + Wc − E 2 (10) CH (g) 4 __ Exergetic loss in gas turbine combustion chamber, 0 I gtcc = E +E −E (11) CH (g) = − 50810 + 410530 + 2(238350) CH 2 3 4 4 = 836420 kJ/kg mol Exergetic loss in gas turbine, I gt = E 3 − E 4 − Wgt (12) Therefore, E = 836420 kJ/kg mol. CH 4 Exergetic loss in heat recovery steam generator, Without using the value of gamma, with h11 − h17 + h 20 − h19 − (13) balancing the entropies in isentropic processes the ( ) I hrsg = m CH E − E − m s 4 6 T0 (S11 − S17 + S20 − S19 ) outlet temperatures can be calculated. For an 4 isentropic compression process in the compressor, the expression is given as, Exergetic loss in exhaust from hrsg, S=0=S − SO (T ) + 3.76 S I ex = m CH E 8 (14) ' O2 (T2 ) ' − S N 2 (T0 ) − N 2 (T2 ) 2 0 4 (4) [ R u log(P2 /P1 ) + 3.76 log(P2 /P1 ) ] Exergetic loss in steam turbines, The temperature of the air at state 2’ can be estimated S19 − S11 + S12 − S 20 + from the above equation. By considering compressor I st = T0 m s (15) isentropic efficiency, the actual temperature of the (1 − m1 )(S13 − S12 ) compressed air T2 can be calculated. The combustion equation in gas turbine combustion chamber is, Mass of cooling water required for condenser for steam cycle, CH 4 + x (O 2 + 3.76 N 2 ) → CO 2 + 2H 2 O + (5) (x − 2) O 2 + 3.76 x N 2 mw = [ms(1− m1 )(h13 − h14 )] (16) Where “x” is the amount air to be supplied per kg [cpw (Tout − Tin )] mole of methane for gas turbine combustion chamber which can be calculated by energy balance for the Exergetic loss in condenser, temperature of T2 and T3. For an isentropic expansion Tout process in the gas turbine, the expression is given as, m w c pw + (17) I co = T0 Tin S = 0 = S3 − S4' (6) m s (1 − m1 )(S14 − S13 ) Total molecules of products combustion chamber, Exergetic loss of hot water from condenser, m CC = 1 + 2 + (x − 2 ) + 3.76x Tout I w = m w c pw (Tout − T0 ) − T0 log (18) T0 2.4 Exergy Analysis To determine the exergetic losses, the irreversibilities associated in all the components to be Total (internal + external) exergetic loss in estimated for second law analysis. The chemical condenser, exergy and physical exergy can be determined for I cot = I co + I w (19) each state by using the following equations, Similarly exergetic loss in condenser for ammonia Chemical exergy, cycle can be determined. Exergetic loss in deaerator, ___ __ E ch = n k k 0 k + R T0 k n k ln (P x k ) (7) [ I deae = T0 m s m1 (S16 − S12 ) + (S16 − S15 ) (20) ] Exergetic loss in heat recovery ammonia generator, Physical exergy, E ph = H − T Sk (8) k 0 3
  • 4. Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C Vol. 4 No.1. April 2010 (1-6) h 21 − h 24 − I hrag = m CH4 (E 6 − E 8 ) − m a (21) Second law efficiency of ammonia cycle, T0 (S 21 − S 24 ) Wnetac 2,ac = 0 ×100% (35) Exergetic loss in ammonia turbines, m CH4 CH4 I at = T0 m a (S22 − S21 ) (22) Second law efficiency of triple cycle, For 1 kg mole of fuel the gas cycle work inputs and Wnet outputs are : Work input to compressor, 2,tc = 0 ×100% (36) Wc = h 2 − h1 (23) m CH4 CH4 Work output by high pressure gas turbine, 3. RESULTS AND DISCUSSION Wgt = h 3 − h 4 (24) In this triple cycle organic Rankine cycle is added to the combined cycle (Brayton – steam Net work output by gas cycle, Rankine cycle). The ammonia is selected as working fluid for the organic Rankine cycle. There are two Wnetgc = Wgt − Wc (25) possibilities of arrangement of ammonia cycle to the combined cycle which are series or parallel Steam turbine work, combinations. Both the arrangement are compared (h11 − h19 + h 20 − h12 ) + with the combined cycle (without organic Rankine cycle) performance. Gas cycle parameters, gas Wst = m s (26) (1− m1 )(h12 − h13 ) turbine inlet temperature and maximum temperature have more domination then the other steam and Pump work, ammonia cycle parameter. Therefore, the effect of pressure ratio of gas cycle and maximum cycle (1− m1 )(h13 − h14 ) + temperature are studied on second law efficiency and Wps = m s (27) (h17 − h16 ) exergetic destruction in gas, steam, and ammonia cycles. In all the three models of the arrangements the sink temperature is kept constant. The exergetic Net work from steam cycle, loss in gas cycle includes compressor, combustion Wnetsc = Wst − Wps (28) chamber, gas turbine, and exhaust. Steam cycle exergetic loss includes heat recovery steam generator, steam turbines, condensor, pump, and Similarly in ammonia cycle deaerator. Ammonia cycle exergetic loss includes Ammonia turbine work, heat recovery ammonia generator, ammonia turbine, Wat = m a (h 21 − h 22 ) (29) pump, and condenser. Pump work, 60 Wpa = m a (h 24 − h 23 ) (30) 55 Second law efficiency of triple Net work from ammonia cycle, 50 efficiency (%) Wnetac = Wat − Wpa (31) 45 Net work from triple cycle, 40 Wnet = Wnetgc + Wnetsc + Wnetac (32) 35 Second law efficiency of gas cycle, 30 Wnetgc 0 5 10 15 20 25 30 35 40 45 50 55 2,gc = 0 ×100% (33) Pressure ratio m CH4 CH4 Combined cycle (gas + steam) Triple cycle - parallel Triple cycle - series Second law efficiency of steam cycle, Figure 3. Comparison of triple cycle with series and parallel arrangement Wnetsc ×100% of bottoming cycle with 2,sc = 0 (34) combined cycle and with respect m CH4 CH4 to pressure ratio of gas cycle. 4
  • 5. Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C Vol. 4 No.1. April 2010 (1-6) ammonia cycle to the combined cycle in parallel Figure 3 compares the second law efficiency of improves the performance. At 1200 oC the second combined cycle with triple cycle with series law efficiency of parallel arrangement is 54% which arrangement and parallel arrangement with respect to is high compared of others. As mentioned before in pressure ratio of gas cycle. The series arrangement is this arrangement the waste heat recovery is not improving the efficiency with the pressure ratio improved. Parallel type arrangement increases the for the same heat rejection temperature. This is efficiency compared to others ones on the basis of because the temperature limits of source and sink are pressure ratio and maximum temperature. Therefore not altered and addition of components in series in the subsequent simulation work parallel increases the losses. The addition of ammonia cycle arrangement is fixed. to the combined cycle in parallel improves the The influence of gas pressure ratio on performance. At the pressure ratio of 15, the second second law efficiency of various cycle in shown law efficiency of combined cycle, series type triple figure 5. Up to pressure ratio of 35, the gas cycle cycle and parallel type triple cycle are 52%, 51.3% efficiency increases and then decreases with and 54% respectively. The figure shows that the increases in pressure ratio. The steam cycle parallel type the arrangement improves the efficiency efficiency decreases where as the ammonia cycle to 2%. In the arrangement the waste heat recovery is efficiency increases with increase in the pressure improved. Exhaust losses are decreased. Therefore ratio. the efficiency increases with the arrangement. 60 60 S e c o n d la w e f f ic ie n c y o f t r ip le c y c le ( % ) 50 S e c o n d L a w E f f ic ie n c y ( % ) 55 50 40 45 30 40 35 20 30 10 25 0 20 0 5 10 15 20 25 30 35 40 45 50 800 1000 1200 1400 1600 o Pressure Ratio Gas turbine inlet temperature C Combined cycle (gas + steam) Triple cycle - series Gas cycle Ammonia cycle Steam cycle Triple cycle Triple cycle - parallel Figure 5. Effect of pressure ratio on second Figure 4. Comparison of triple cycle with law efficiency of gas, steam, series and parallel arrangement ammonia and triple cycle with of bottoming cycle with parallel type. combined cycle and with respect to gas turbine inlet temperature For fixed maximum temperature, the increase in of gas cycle. pressure ratio leads to decrease the gas turbine exhaust temperature. This reduces the steam cycle Figure 4 compares the second law efficiency of efficiency. To compensate the reduction in steam combined cycle with triple cycle with incorporation efficiency, the ammonia cycle efficiency increases as of ammonia cycle in series arrangement and in the flow rate of ammonia increases where as steam parallel arrangement with respect to gas turbine inlet flow rate decreases with increase in pressure ratio. temperature i.e. maximum temperature of the cycle. The triple cycle efficiency increases with the pressure Here also the series arrangement not improves the ratio up to 15 and then decreases with increase in efficiency with the temperature for the same heat pressure ratio. Therefore the optimum pressure ratio sink temperature. The efficiency decreases with for triple cycle is 15. At 15 pressure ratio, the second series addition of organic cycle to the combined law efficiency of gas, steam, ammonia and triple cycle due to increased losses. The additon of cycles are 38%, 14%, 2% and 54% respectively. 5
  • 6. Matheus M. Dwinanto/Jurnal Ilmiah Teknik Mesin C Vol. 4 No.1. April 2010 (1-6) 80 rate. The gas and ammonia cycle exergetic loss 70 decreases with increase in the maximum temperature. On overall basis the triple cycle exergetic loss 60 decreases with increase in the temperature. Therefore Exergetic loss (%) 50 the efficiency of triple cycle increases with rise in 40 temperature. 30 70 20 60 10 50 Exergetic loss (%) 0 0 5 10 15 20 25 30 35 40 45 50 40 Pressure Ratio Gas cycle Ammonia cycle Steam cycle Triple cycle 30 Figure 6. Effect of pressure ratio of gas 20 cycle on exergetic destruction 10 of various cycles. 0 The exergetic loss in individual fluid cycle 800 900 1000 1100 1200 1300 1400 1500 and overall triple cycle is shown in figure 6. The o Gas turbine inlet temperature C major exergetic destruction occurs in gas cycle due to Gas cycle Ammonia cycle Steam cycle Triple cycle combustion chamber. At low pressures steam cycle exergetic loss is more than the ammonia cycle where Figure 8. Effect of maximum temperature as from pressure ratio of 20, ammonia cycle loss of triple cycle on exergetic loss dominating the steam cycle. On overall basis, for of various cycles. triple cycle the exergetic loss decreases and then increases with increase in the pressure ratio. 4. Conclusions 70 In this work, first to arrangements of series 60 and parallel arrangements are compared with the combined cycle to select the best triple cycle Second law efficiency (%) 50 arrangement. The comparison shows that the series 40 type does not improve the efficiency. Therefore, 30 parallel type arrangement of ammonia cycle with the steam cycle in triple cycle is selected. The variations 20 in performance of gas, steam, ammonia and triple 10 cycle are discussed with respect to gas cycle 0 parameters, which are taken as pressure ratio and 800 900 1000 1100 1200 1300 1400 1500 maximum temperature. The second law efficiency Gas turbine inlet temperature C o and exergetic losses are plotted against to gas Gas cycle Ammonia cycle Steam cycle Triple cycle pressure ratio and temperature. The optimum Figure 7. Effect triple cycle maximum pressure ratio of gas cycle is found as 15 to get temperature on second law maximum triple cycle efficiency. The effect of gas efficiency of gas, steam, temperature on performance has more effect than the ammonia and triple cycle with pressure. Due to incorporation of ammonia cycle the parallel type efficiency is increased by 2%. The effect of maximum temperature of triple REFERENCES cycle on second law efficiency of individual cycles [1] El-Wakil, M. M., Powerplant Technology, and triple cycle is shown in figure 7. For fixed McGraw-Hill, Ltd, Singapore, 1984. pressure ratio, the increased maximum temperature [2] Horlock, J. H., Combined Powerplants, also increases the gas turbine exhaust temperature. Pergamon Press, Oxford, UK, 1992 Therefore gas cycle and also steam cycle efficiency [3] Hung, T. C., “A Conceptual Arrangement of increases with increase in temperature. Due increased Multiple Cycle Toward Optimal Energy steam flow rate and decreased ammonia flow rate, Conversion”, ASME Journal Vol. 124, April the ammonia cycle decreases with the increase in the 2002. maximum temperature. [4] Kotas, T. J., The Exergy Method of Thermal Figure 8 shows the exergetic destruction in gas, Plant Analysis, John Wiley & Sons, New steam, ammonia and overall triple cycle with parallel York 1984 type arrangement. Only the steam cycle exergetic [5] Nag, P. K., Powerplant Engineering, 2nd loss increases with increase in the maximum Edition, Tata McGraw Hill, New Delhi, temperature due to increase in the steam mass flow 2001 6