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International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
72
C.O.P DERIVATION AND THERMODYNAMIC
CALCULATION OF AMMONIA-WATER VAPOR
ABSORPTION REFRIGERATION SYSTEM
1
Aman Shukla, 2
Abhishek Mishra, 3
Devesh Shukla, 4
Karan Chauhan
1,2,34
U.G Student Mechanical Engineering, S.R.M University
ABSTRACT
In the current trends globally, the excessive utilization of the energy and overconsumption of
fuel has resulted in the global warming and environmental pollution. The Absorption cooling offers
the possibility of using heat to provide cooling. For cooling purpose the required heat input is
obtained from the excessive heat of the boiler or from non conventional power sources like solar
energy. NH3-H2O system ammonia used as a refrigerant and water is used as an absorbent, these
two liquids served as standard and a refrigerant cycle is produced. The system VARS in environment
friendly and does not deplete the atmosphere. Thus it is essential to create awareness in the world for
this system for it is an alternative system which is more environmental friendly. The objective of this
paper is to present empirical relations for evaluating of the performance of a single stage vapor
absorption system.
Keywords: Refrigeration, COP, VARS, Ammonia-Water.
I.INTRODUCTION
In recent trends of shortage of energy production and fast increasing non-reusable energy
consumption, there is a need to minimize the overall energy consumption. Recovering the lost heat
energy from various heat production units like generators, boiler and thermal plants and then
utilizing the waste heat energy from the system is rapidly becoming a common scientific ideology
and industrial practice in recent times. The present energy crisis has forced the scientists all over the
world to adopt new methods of energy conservation in various sectors of industries areas. But the
sudden reduction of the different types of power and energy like electrical, thermal, and chemical are
unavoidable in the competitive industrial growth throughout the world. Refrigeration systems form a
INTERNATIONAL JOURNAL OF MECHANICAL ENGINEERING AND
TECHNOLOGY (IJMET)
ISSN 0976 – 6340 (Print)
ISSN 0976 – 6359 (Online)
Volume 6, Issue 5, May (2015), pp. 72-81
© IAEME: www.iaeme.com/IJMET.asp
Journal Impact Factor (2015): 8.8293 (Calculated by GISI)
www.jifactor.com
IJMET
© I A E M E
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
73
vital component for the industrial growth. Therefore, it is desirable to provide a solution for the
conservation of energy by adopting the Vapor Absorption System Refrigeration System.
The Refrigeration System which operates nowadays is VCRS which requires high grade
energy for their operation. Apart from this, the analysis and the studies have shown that the
conventional working fluids of vapor compression system are causing ozone layer depletion and
green house effects. [1]
However, the VARS is operational by harnessing the harmless inexpensive waste heat, solar,
biomass or geothermal energy sources for which the cost is negligible. Moreover, the working fluids
of these systems are envoi mentally friendly [2]. The overall performance of the absorption cycle in
terms of refrigerating effect per unit of energy input generally poor, however, waste heat such as that
rejected from a power can be used to achieve better overall energy utilization. Ammonia/water
(NH3/H20) systems are widely used where lower temperature is required. [3-5].
The objective of this paper is to evaluate thermodynamic properties. And the coefficient of
performance (COP) of the system is determining for various temperatures ranges. The result of this
study can be used for designing a new refrigeration system which is efficient as well as harmless to
the environment.
II. SYSTEM DESCRIPTION
The Vapor absorption refrigeration systems use a heat source instead of electricity to provide
the energy needed to produce cooling. The most basic components of a vapor absorption cycle are
the evaporator, absorber, pump(s), generator (or desorber).a condenser and throttle valves. [6-7].
Two major types of absorption refrigeration system design exist: the two fluid and the three fluid
absorption system. The majority of both designs are generally the same; the differences between
them lie in the way the liquid refrigerant is caused to evaporate.
In this system the NH3 is used as a refrigerant and the water is used as an absorbent. In two
working fluid system the ammonia vapor is produced in the generator at high pressure from the
heating of the strong aqua-ammonia solution by an external source. The ammonia vapors flow to a
condenser, where heat is rejected and condensed to a high-pressure liquid form. The liquid is then
throttled though an expansion valve to the lower pressure in the evaporator where it evaporates by
absorbing heat and provides useful cooling. The remaining liquid absorbent, in the generator passes
through a valve, where its pressure is reduced, and then is recombined with the low-pressure
refrigerant vapors returning from the evaporator, so the cycle gets completed and can be repeated.
Whereas in three working fluid the expansion valve is removed and a third fluid is introduced
Hydrogen gas which has the properties including lightness, high reactiveness and low partial
pressure. So when the ammonia vapors comes in contact with hydrogen gas which has low partial
pressure the pressure of the complete system comes down rapidly causing flash evaporation which
causes cooling.
The cycle can be broken into different flows, one comprising of the ammonia-water mixture
and the other comprising of the ammonia vapor alone. Points (1-6) are the cycle of the ammonium
hydroxide solution, and the rest of the points constitute the ammonia vapor cycle. The solution rich
in refrigerant at point (1) is pumped to higher pressure through the solution heat exchanger (2) into
the generator (3) where heat is added and an ammonia-water vapor mixture is sent to the rectifier
(13), and the solution poor refrigerant (4) is sent back through the solution heat exchanger to the
absorber.
The ammonia-water vapor is purified in the rectifier by condensing the water vapor in the
mixture into liquid. The pure ammonia vapor is sent to the condenser (7) and the water liquid is sent
back to the generator (14). The ammonia vapor loses heat to the surrounding by convection as it goes
through the condenser and is cooled into liquid ammonia (8). The ammonia liquid is passed through
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
74
the refrigerant heat exchanger (9) for further cooling, and then passed through a flow restrictor (10)
where it experiences a sudden drop in pressure and evaporates because this new pressure is less than
its saturation pressure.
The ammonia is now a saturated vapor at a temperature that corresponds to this new pressure.
This temperature is always lower than the desired compartment temperature. The saturated ammonia
vapor is sent to the evaporator where heat from the refrigerator is absorbed. The ammonia vapor (11)
goes through the heat exchanger once again, but this time to absorb heat, before returning to the
absorber (12) where it is absorbed into the water and the process repeats again.
Fig - 1 Ammonia-water absorption refrigeration system flow diagram [12]
III.THERMODYNAMIC ANALYSIS
For carrying out the thermodynamic analysis of the proposed Vapor Absorption Refrigeration
system, following assumption are made: [8]
1. No pressure changes except through the flow pump.
2. At point1, 4 and 8, there is only Saturated Liquid.
3. At point10, there is only Saturated Vapor.
4. Pumping is isentropic.
5. Assume weak solution contain more percentage of refrigerant and less percentage of absorbent
and strong solution contain more percentage of absorbent and less percentage of refrigerant.
6. Percentage of weak solution at state 1, 2 and 3 and Percentage of strong solution at state 4, 5
and 6 will remain same.
7. The Temperatures at Thermodynamic state 11,12,13,14,15,16,17 and 18 are the external circuit
for water which is use to input heat for the components of system.
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
75
8. We have divided our system into two pressure limits, one is high pressure limit and other is
low pressure limit, in the following system we are taking high pressure from the table
corresponds to generator temperature (T7) and low pressure corresponds to evaporator
temperature (T10).
Also P1 = P6 = P9 = P10 = Low pressure
P2 = P3 = P4 = P5 = P7 = P8 = High pressure
Fig - 2 Vapor Absorption Cycle [13]
IV.SELECTION OF REFRIGERANT
The Refrigerant is the most important part of the refrigeration system. The refrigerant in the
system defines the working and the cycle of the refrigeration system. The working further lists out
the components in the system. The components which are being used finally define the system if it is
VARS or VCRS.
Aside from the afore mentioned requirements, the refrigerant must also meet standard
refrigerant characteristics listed below. These characteristics are defined in other to maintain the
surrounding conditions so that the refrigeration while operating should damage the atmosphere and
the environment. A refrigerant must be or have the following properties –
-ozone and environmentally friendly
-low boiling temperature
-vaporization pressure lower than atmospheric
-high heat of vaporization
-nonflammable and non-explosive
In the recent times, commonly most of the manufacturers use ammonia as a refrigerant
because it has a greater heat of vaporization, a lower vaporization pressure, a higher auto-ignition
temperature, and is to the 100th time more soluble in water than other refrigerants. Also that
ammonia (chemical formula NH3) had all the desired properties of the refrigerant mentioned above
and thus was chosen as the refrigerant for this project.
The selection of the refrigerant in turn results in the calculation which are to be determined.
The total system pressure can now be obtained because it is dependent on the type of the refrigerant
used. Before entering the evaporator, pure ammonia refrigerant leaves the condenser in a liquid
phase at the eminent temperature of 0o
C. Here the saturation pressure of ammonia is at approximate
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
76
temperature and thus the overall system pressure at the temperature of 0o
C, the saturation pressure
of ammonia is 9.00 bar; but to ensure that the refrigerator works for a range of temperatures it was
decided to have the operating pressure at 0 bar instead the 3 bar pressure. T his would allow the
ammonia to circulate. After the flash vaporization of liquid ammonia, it was arbitrarily chosen that
the difference in temperature between the cabinet compartment and the ammonia fluid that would
facilitate heat transfer to the refrigerate in this case ammonia. This means that since the cabinet has a
temperature of 3o
C, the vaporized ammonia gas should have a pressure that corresponds to a
temperature of -5o
C. At this temperature, the saturation pressure of ammonia is approximately 3.5
bar. In order to drop the ammonia pressure to 3.5 bar, and to facilitate vaporization, the third fluid is
used in a mixture with the ammonia or simply pressure valves are used to regulate the pressure in the
system. Using Dalton’s Law of partial pressure which states that the overall pressure of a mixture is
the sum of the partial pressure of each of the gases in the mixture.[9] The desired pressure can be
obtained in the system.
Physical Properties of Ammonia which is used as a refrigerant are as following -
• Ammonia is a colorless gas.
• It has a pungent odor with and an alkaline or soapy taste. When inhaled suddenly, it brings
tears into the eyes.
• It is lighter than air and is therefore collected by the downward displacement of air.
• It is highly soluble in water: One volume of water dissolves about 1300 volumes of ammonia
gas. It is due to its high solubility in water that the gas cannot be collected over water.
• It can be easily liquefied at room temperature by applying a pressure of about 8-10 atmosphere.
• Liquid ammonia boils at 239.6 K (- 33.5°C) under one atmosphere pressure. It has a high latent
heat of vaporization (1370 J per gram) and is therefore used in refrigeration plants of ice
making machines.
• Liquid ammonia freezes at 195.3 K (-77.8°C) to give a white crystalline solid.
V.THERMODYNAMIC ANALYSIS OF THE SYSTEM
The proper and to the point analysis of a Vapor Absorption Refrigeration system according to
the thermodynamic qualities of the system involves establishing and finding important parameters
that control the properties like enthalpy, mass flow rates, flow ratio, Heat and Mass Transfers for the
system to calculate the Coefficient of Performance (COP). The values which were found and
verified by the calculations are then used for the design of the system. The thermodynamic equations
have been derived in terms of mass flow rates and enthalpy by applying mass and energy balance for
each component. Then the actual system conditions like temperature, pressures, enthalpies are
substituted in the equations to finally obtain the COP value for the system [10-11].The assumption
for carrying out the Thermodynamic analysis of the system are as following:
A. Steady state and steady flow
B. No pressure drops due to friction
C. Only pure refrigerant boils in the generator.
To establish the symbolic representation of the calculations or understand the equations
which are devised and used the following the notifications has been made in the theory.
Let m = mass flow rate of refrigerant, kg/s
mss = mass flow rate of strong solution, kg/s
mws = mass flow rate of weak solution, kg/s
Q=Heat
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
77
The analysis of each component of the system has been done by considering each system
individually below, the figure explain the process:
Fig 3 - The steps of the cycle
Condenser
m7 =m8=m
Qc =m (h7-h8), kJ/s
Expansion Valve
m8 =m9=m
h8=h9(isoenthalpic), kJ / kg
Evaporator
m9 =m8=m
Qe=m (h9-h8), kJ/s
Absorber
From total Mass balance
m+mss=mws
Solution Pump
m1=m2=mws
wp=(1+λ)mV sol(pc-pE) kJ/s
where Vsol . is specific volume of solution which can be taken as approx. 0.00055 m3
/kg.
Solution Heat Exchanger
m2=m3=mws
m4=m5=mss
QHX= (1+λ) m(h3-h2)=λm(h4-h5),kJ/s
Generator
m3=m4+m7
Heat input to the Generator,
Qg=mh7+λmh4-(1+λ) m3, kJ/s
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
78
The relations have been established in the above analysis. These relations can be used to find
the values of the required quantities that effect the COP of the system at hand.
Coefficient of Performance (COP):
In this system the total refrigerating effect in the system is dependent on the heat absorbed by
the refrigerant (Ammonia) in the evaporator. The total energy supplied to the system is the sum total
of the work done by the pump and the heat supplied in the generator. Therefore, the Coefficient of
performance (COP) of the system as theoretically known is given by COP= Heat Absorbed in the
Evaporator /( Work done by pump +Heat Supplied in the Generator ) or COP =Qe/(Qg+Wp).
Neglecting the Pump work, we get:
COP=Qe/Qg
Which is the expression for Coefficient of Performance (COP) of the System.
VI. MATHEMATICAL CALCULATIONS FOR EACH COMPONENT
Operating temperatures and pressures:
The most favourable working temperatures for a ammonia and water refrigeration system (for
a COP value between 0.6 and 0.8) are:
Generator Temperature, Tg= 60- 99 ℃
Condenser Temperature, Tc= 28- 60 ℃
Absorber Temperature, Ta = 16- 32 ℃
Evaporator Temperature, Te= 2.5- 10 ℃
The operating temperatures chosen are:
Generator Temperature, Tg =64℃
The generator temperature are generally choice for the calculations are the highest
temperature that can be achieved in the generator.
Condenser Temperature, Tc= 30℃
The temperature which is lowest in the condenser is theoretically chosen for the calculations.
Absorber Temperature, Ta =20℃
Evaporator Temperature, Te =4℃
The temperature which is lowest in the condenser is theoretically chosen for the calculations.
VII .OPERATING PRESSURES
The temperature is directly proportional to the pressure, that is the reason for the operating
pressures to correspond to the temperatures of the system. Taking a theoretical example for the
system, the saturation pressure for condensation in the Condenser at 300o
C can be obtained from
steam tables and is equal to 0.0425bar. Also 1bar = 750.06mm of Hg. Therefore 0.0425bar= 32mm
of Hg which is also equal to Generator pressure because Condenser and Generator operate at same
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
79
pressure. Now the saturation pressure for saturated vapors formed in the Evaporator at a temperature
of 40o
C can again be obtained from steam table which comes to be 0.0081bar or 6.1mm of Hg which
will also be equal to the Absorber pressure as both operate under same pressure.
Capacity of the system or Refrigerating Effect (Qe) = 3.788kW (Theoretical value)
VIII. CALCULATION OF ENTHALPY (H) AT EVERY DESIGNATED POINT OF THE
SYSTEM
Enthalpy of pure water and of superheated water vapors at any temperature can be
determined from steam tables. The values of the steam table can be tabulated in the following
manner and can be used for calculation:
Table - Ammonia Water Value tabulates from the Theoretical values
IX. OBTAINING HEAT TRANSFERS FOR EACH COMPONENT
Evaporator
Applying the Energy balance
Qe = Refrigerating effect =3.788kW = m (h10 - h9)
= m×(2508.70 -125.70)
m=3.788/ (2508.70- 125.70)
or m = 1.58×10-3 kg/s = mass flow rate of refrigerant.
Now, Circulation Ratio, λ=ξWS/ ( ξSS- ξWS)
λ=0.48/(0.56-0.48) = 6
therefore, mSS= λ×m=13.22×10-3kg/s
and mws=(1+ λ)m=(1+6) ×2.203×10-3 =15.42×10-3 kg/s
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
80
Absorber
Applying the Energy balance
Qa=mh10+mssh6-mwsh1
= (2.203×10-3 ×2508.70) + (13.22×10-3× -195)
(15.42×10-3×-180)
=5724W=5.724kW
Solution Heat Exchanger (HX)
Writing the Energy balance for Heat Exchanger,
mws×(h3×-h2)=mss×(h4-h5)
=15.42×(h3+180)=13.22×(-120+195)
h3=-115.70 kJ / kg
Generator
QG=mh7+mssh4 -mwsh3
= (2.203×10-3
×2621.32) + (13.22×10-3
×-120)-(15.42×10-3
×-115.70)
=6330W=6.33kW
Condenser
Qc=m (h7-h8)
=2.203×10-3× (2616.50-125.70)
=5487W=5.487kW
COP = QE/ QG
=3788/6330
=0.598
X. RESULT
In this paper, we have devised a proper method for the calculation of the COP of the system.
The method is based on simple analytical data which relate the thermodynamic variables of the fluid
couple of Ammonia and Water. Detailed analytical procedure for the calculation of the COP have
been carried out in the above sections and the COP of the vapor absorption system have been found
to be approximately equal to 0.598, keeping all the factors in mind.
XI. CONCLUSION
COP of the system is greatly influenced upon the system temperatures. The effect of
parameters like Condenser, Generator, Absorber and Evaporator temperature on system COP have
been studied. Particularly, the model is based on a number of fundamental assumptions. These are
used to enable a closed system of equations and maintaining enough simplicity to be able to extend
the program for an analysis of a more complicated system. The results have shown that all these four
parameters greatly influence the system COP.
International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print),
ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME
81
XIII. REFERENCE
[1] N.Bennani, M.Prevost and A.Coronas. 1989. Absorption heat pump cycle: Performance
analysis of water-glycerolmixture. Heat Recovery System & CHP.9 (3):257-263.
[2] P.Bourseau and R.Bugarel. 1986. Absorption-diffusion ma-chines: comparison of
performances of NH3-H2O and NH3-NaSCN. Int.J.Refrig. Vol. 206-214.
[3] M.A.R. Eisa and F.A.Holland. 1986. A study of the performance parameter in a water-lithium
bromide absorption cooler. Energy Res. Vol.10: 137-144.
[4] Da-Wen Sun Thermodynamic design Data and optimum design maps for absorption
refrigeration system. Received 5 august 1996, Vol.17 No.3.pp 211, 1997
[5] Xu GP, Dai YQ. Theoretical analysis and optimization of a double-effect parallel flow type
absorption chiller. Applied Thermal Engineering 1997; 17(2):157–170.
[6] Wang, S.K. (2001).Handbook of airconditioning and refregeration, McGraw-Hill, New York.
[7] Eastop, T.;McKonkey, A. (19930. Applied Thermodynamics for Engineering Technologists
,Pearson Education Inc., Singapore.
[8] Da-Wen Sun Thermodynamic design Data and optimum design maps for absorption
refrigeration system. Received 5 august 1996, Vol.17 No.3.pp 211, 1997
[9] Refrigeration and Air Conditioning.C. P. Arora Chapter. 14 Tata Mcgraw hill, McGraw Hill
Education India
[10] Micallef,D. And Micallef, C, "Mathematical Model of Vapour Absorption Refrigeration
Unit" Int.J Simul Model 9, 2, 2010, Pp 86-97.
[11] Subhadip Roy, M.P. Maiya "Analysis of R134a–Dmac Vapour Absorption Refrigeration
System with Add-On Components" International Journal of Sustainable Built Environment,
Sciverse Sciencedirect, 1, 2012, Pp 26–35.
[12] [Fig 1] Ammonia-water absorption refrigeration system flow diagram REF 1997 Ashrae
Fundamentals Handbook.
[13] [Fig 2 ]https://www.google.co.i n/search?q=adsorption+ref rigeration&espv=2&biw=1366&bih=667
&site=webhp&source=lnms&tbm=isch&sa=X&ei=9OYrVYv_FoqSuATpmICYBA&ved =0CA
YQ_AUoAQ#imgrc=GAHWR5CoDxAM%253A%3Br1UWuMHFj2D2SM%3Bhttp%253A%252F%
252Fwww.intechopen.com%252Fsource%252Fhtml%252F39518%252Fmedia%252Fimage33.png%
3Bhttp%253 A%252F%252Frefrigeration new.blogspot.com%252F2014%252F08%25 2Fcop-
refrigeration-values.html%3B409%3B434.
[14] Mr. Parthiban Kasi, “Simulation of Thermodynamic Analysis of Cascade Refrigeration
System with Alternative Refrigerants” International Journal of Mechanical Engineering &
Technology (IJMET), Volume 6, Issue 1, 2015, pp. 71 - 91, ISSN Print: 0976 – 6340, ISSN
Online: 0976 – 6359.
[15] Manikandapirapu P.K, Srinivasa G.R, Sudhakar K.G, Madhu D, “Thermodynamic Flow
Simulation Model In Ducted Axial Fan Using Simulink” International Journal of Mechanical
Engineering & Technology (IJMET), Volume 3, Issue 2, 2012, pp. 246 - 255, ISSN Print:
0976 – 6340, ISSN Online: 0976 – 6359.
[16] R.Rajvaidya, S.P.S. Rajput, “Thermodynamics Simulation of Automobile Evaporative Air
Conditioning System (Evaporative Test Rig) with Result and Discussion When Automobile
Velocity Is 60KM/HR” International Journal of Mechanical Engineering & Technology
(IJMET), Volume 3, Issue 2, 2012, pp. 675 - 684, ISSN Print: 0976 – 6340, ISSN Online:
0976 – 6359.

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C.o.p derivation and thermodynamic calculation of ammonia water vapor absorption refrigeration system

  • 1. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 72 C.O.P DERIVATION AND THERMODYNAMIC CALCULATION OF AMMONIA-WATER VAPOR ABSORPTION REFRIGERATION SYSTEM 1 Aman Shukla, 2 Abhishek Mishra, 3 Devesh Shukla, 4 Karan Chauhan 1,2,34 U.G Student Mechanical Engineering, S.R.M University ABSTRACT In the current trends globally, the excessive utilization of the energy and overconsumption of fuel has resulted in the global warming and environmental pollution. The Absorption cooling offers the possibility of using heat to provide cooling. For cooling purpose the required heat input is obtained from the excessive heat of the boiler or from non conventional power sources like solar energy. NH3-H2O system ammonia used as a refrigerant and water is used as an absorbent, these two liquids served as standard and a refrigerant cycle is produced. The system VARS in environment friendly and does not deplete the atmosphere. Thus it is essential to create awareness in the world for this system for it is an alternative system which is more environmental friendly. The objective of this paper is to present empirical relations for evaluating of the performance of a single stage vapor absorption system. Keywords: Refrigeration, COP, VARS, Ammonia-Water. I.INTRODUCTION In recent trends of shortage of energy production and fast increasing non-reusable energy consumption, there is a need to minimize the overall energy consumption. Recovering the lost heat energy from various heat production units like generators, boiler and thermal plants and then utilizing the waste heat energy from the system is rapidly becoming a common scientific ideology and industrial practice in recent times. The present energy crisis has forced the scientists all over the world to adopt new methods of energy conservation in various sectors of industries areas. But the sudden reduction of the different types of power and energy like electrical, thermal, and chemical are unavoidable in the competitive industrial growth throughout the world. Refrigeration systems form a INTERNATIONAL JOURNAL OF MECHANICAL ENGINEERING AND TECHNOLOGY (IJMET) ISSN 0976 – 6340 (Print) ISSN 0976 – 6359 (Online) Volume 6, Issue 5, May (2015), pp. 72-81 © IAEME: www.iaeme.com/IJMET.asp Journal Impact Factor (2015): 8.8293 (Calculated by GISI) www.jifactor.com IJMET © I A E M E
  • 2. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 73 vital component for the industrial growth. Therefore, it is desirable to provide a solution for the conservation of energy by adopting the Vapor Absorption System Refrigeration System. The Refrigeration System which operates nowadays is VCRS which requires high grade energy for their operation. Apart from this, the analysis and the studies have shown that the conventional working fluids of vapor compression system are causing ozone layer depletion and green house effects. [1] However, the VARS is operational by harnessing the harmless inexpensive waste heat, solar, biomass or geothermal energy sources for which the cost is negligible. Moreover, the working fluids of these systems are envoi mentally friendly [2]. The overall performance of the absorption cycle in terms of refrigerating effect per unit of energy input generally poor, however, waste heat such as that rejected from a power can be used to achieve better overall energy utilization. Ammonia/water (NH3/H20) systems are widely used where lower temperature is required. [3-5]. The objective of this paper is to evaluate thermodynamic properties. And the coefficient of performance (COP) of the system is determining for various temperatures ranges. The result of this study can be used for designing a new refrigeration system which is efficient as well as harmless to the environment. II. SYSTEM DESCRIPTION The Vapor absorption refrigeration systems use a heat source instead of electricity to provide the energy needed to produce cooling. The most basic components of a vapor absorption cycle are the evaporator, absorber, pump(s), generator (or desorber).a condenser and throttle valves. [6-7]. Two major types of absorption refrigeration system design exist: the two fluid and the three fluid absorption system. The majority of both designs are generally the same; the differences between them lie in the way the liquid refrigerant is caused to evaporate. In this system the NH3 is used as a refrigerant and the water is used as an absorbent. In two working fluid system the ammonia vapor is produced in the generator at high pressure from the heating of the strong aqua-ammonia solution by an external source. The ammonia vapors flow to a condenser, where heat is rejected and condensed to a high-pressure liquid form. The liquid is then throttled though an expansion valve to the lower pressure in the evaporator where it evaporates by absorbing heat and provides useful cooling. The remaining liquid absorbent, in the generator passes through a valve, where its pressure is reduced, and then is recombined with the low-pressure refrigerant vapors returning from the evaporator, so the cycle gets completed and can be repeated. Whereas in three working fluid the expansion valve is removed and a third fluid is introduced Hydrogen gas which has the properties including lightness, high reactiveness and low partial pressure. So when the ammonia vapors comes in contact with hydrogen gas which has low partial pressure the pressure of the complete system comes down rapidly causing flash evaporation which causes cooling. The cycle can be broken into different flows, one comprising of the ammonia-water mixture and the other comprising of the ammonia vapor alone. Points (1-6) are the cycle of the ammonium hydroxide solution, and the rest of the points constitute the ammonia vapor cycle. The solution rich in refrigerant at point (1) is pumped to higher pressure through the solution heat exchanger (2) into the generator (3) where heat is added and an ammonia-water vapor mixture is sent to the rectifier (13), and the solution poor refrigerant (4) is sent back through the solution heat exchanger to the absorber. The ammonia-water vapor is purified in the rectifier by condensing the water vapor in the mixture into liquid. The pure ammonia vapor is sent to the condenser (7) and the water liquid is sent back to the generator (14). The ammonia vapor loses heat to the surrounding by convection as it goes through the condenser and is cooled into liquid ammonia (8). The ammonia liquid is passed through
  • 3. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 74 the refrigerant heat exchanger (9) for further cooling, and then passed through a flow restrictor (10) where it experiences a sudden drop in pressure and evaporates because this new pressure is less than its saturation pressure. The ammonia is now a saturated vapor at a temperature that corresponds to this new pressure. This temperature is always lower than the desired compartment temperature. The saturated ammonia vapor is sent to the evaporator where heat from the refrigerator is absorbed. The ammonia vapor (11) goes through the heat exchanger once again, but this time to absorb heat, before returning to the absorber (12) where it is absorbed into the water and the process repeats again. Fig - 1 Ammonia-water absorption refrigeration system flow diagram [12] III.THERMODYNAMIC ANALYSIS For carrying out the thermodynamic analysis of the proposed Vapor Absorption Refrigeration system, following assumption are made: [8] 1. No pressure changes except through the flow pump. 2. At point1, 4 and 8, there is only Saturated Liquid. 3. At point10, there is only Saturated Vapor. 4. Pumping is isentropic. 5. Assume weak solution contain more percentage of refrigerant and less percentage of absorbent and strong solution contain more percentage of absorbent and less percentage of refrigerant. 6. Percentage of weak solution at state 1, 2 and 3 and Percentage of strong solution at state 4, 5 and 6 will remain same. 7. The Temperatures at Thermodynamic state 11,12,13,14,15,16,17 and 18 are the external circuit for water which is use to input heat for the components of system.
  • 4. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 75 8. We have divided our system into two pressure limits, one is high pressure limit and other is low pressure limit, in the following system we are taking high pressure from the table corresponds to generator temperature (T7) and low pressure corresponds to evaporator temperature (T10). Also P1 = P6 = P9 = P10 = Low pressure P2 = P3 = P4 = P5 = P7 = P8 = High pressure Fig - 2 Vapor Absorption Cycle [13] IV.SELECTION OF REFRIGERANT The Refrigerant is the most important part of the refrigeration system. The refrigerant in the system defines the working and the cycle of the refrigeration system. The working further lists out the components in the system. The components which are being used finally define the system if it is VARS or VCRS. Aside from the afore mentioned requirements, the refrigerant must also meet standard refrigerant characteristics listed below. These characteristics are defined in other to maintain the surrounding conditions so that the refrigeration while operating should damage the atmosphere and the environment. A refrigerant must be or have the following properties – -ozone and environmentally friendly -low boiling temperature -vaporization pressure lower than atmospheric -high heat of vaporization -nonflammable and non-explosive In the recent times, commonly most of the manufacturers use ammonia as a refrigerant because it has a greater heat of vaporization, a lower vaporization pressure, a higher auto-ignition temperature, and is to the 100th time more soluble in water than other refrigerants. Also that ammonia (chemical formula NH3) had all the desired properties of the refrigerant mentioned above and thus was chosen as the refrigerant for this project. The selection of the refrigerant in turn results in the calculation which are to be determined. The total system pressure can now be obtained because it is dependent on the type of the refrigerant used. Before entering the evaporator, pure ammonia refrigerant leaves the condenser in a liquid phase at the eminent temperature of 0o C. Here the saturation pressure of ammonia is at approximate
  • 5. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 76 temperature and thus the overall system pressure at the temperature of 0o C, the saturation pressure of ammonia is 9.00 bar; but to ensure that the refrigerator works for a range of temperatures it was decided to have the operating pressure at 0 bar instead the 3 bar pressure. T his would allow the ammonia to circulate. After the flash vaporization of liquid ammonia, it was arbitrarily chosen that the difference in temperature between the cabinet compartment and the ammonia fluid that would facilitate heat transfer to the refrigerate in this case ammonia. This means that since the cabinet has a temperature of 3o C, the vaporized ammonia gas should have a pressure that corresponds to a temperature of -5o C. At this temperature, the saturation pressure of ammonia is approximately 3.5 bar. In order to drop the ammonia pressure to 3.5 bar, and to facilitate vaporization, the third fluid is used in a mixture with the ammonia or simply pressure valves are used to regulate the pressure in the system. Using Dalton’s Law of partial pressure which states that the overall pressure of a mixture is the sum of the partial pressure of each of the gases in the mixture.[9] The desired pressure can be obtained in the system. Physical Properties of Ammonia which is used as a refrigerant are as following - • Ammonia is a colorless gas. • It has a pungent odor with and an alkaline or soapy taste. When inhaled suddenly, it brings tears into the eyes. • It is lighter than air and is therefore collected by the downward displacement of air. • It is highly soluble in water: One volume of water dissolves about 1300 volumes of ammonia gas. It is due to its high solubility in water that the gas cannot be collected over water. • It can be easily liquefied at room temperature by applying a pressure of about 8-10 atmosphere. • Liquid ammonia boils at 239.6 K (- 33.5°C) under one atmosphere pressure. It has a high latent heat of vaporization (1370 J per gram) and is therefore used in refrigeration plants of ice making machines. • Liquid ammonia freezes at 195.3 K (-77.8°C) to give a white crystalline solid. V.THERMODYNAMIC ANALYSIS OF THE SYSTEM The proper and to the point analysis of a Vapor Absorption Refrigeration system according to the thermodynamic qualities of the system involves establishing and finding important parameters that control the properties like enthalpy, mass flow rates, flow ratio, Heat and Mass Transfers for the system to calculate the Coefficient of Performance (COP). The values which were found and verified by the calculations are then used for the design of the system. The thermodynamic equations have been derived in terms of mass flow rates and enthalpy by applying mass and energy balance for each component. Then the actual system conditions like temperature, pressures, enthalpies are substituted in the equations to finally obtain the COP value for the system [10-11].The assumption for carrying out the Thermodynamic analysis of the system are as following: A. Steady state and steady flow B. No pressure drops due to friction C. Only pure refrigerant boils in the generator. To establish the symbolic representation of the calculations or understand the equations which are devised and used the following the notifications has been made in the theory. Let m = mass flow rate of refrigerant, kg/s mss = mass flow rate of strong solution, kg/s mws = mass flow rate of weak solution, kg/s Q=Heat
  • 6. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 77 The analysis of each component of the system has been done by considering each system individually below, the figure explain the process: Fig 3 - The steps of the cycle Condenser m7 =m8=m Qc =m (h7-h8), kJ/s Expansion Valve m8 =m9=m h8=h9(isoenthalpic), kJ / kg Evaporator m9 =m8=m Qe=m (h9-h8), kJ/s Absorber From total Mass balance m+mss=mws Solution Pump m1=m2=mws wp=(1+λ)mV sol(pc-pE) kJ/s where Vsol . is specific volume of solution which can be taken as approx. 0.00055 m3 /kg. Solution Heat Exchanger m2=m3=mws m4=m5=mss QHX= (1+λ) m(h3-h2)=λm(h4-h5),kJ/s Generator m3=m4+m7 Heat input to the Generator, Qg=mh7+λmh4-(1+λ) m3, kJ/s
  • 7. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 78 The relations have been established in the above analysis. These relations can be used to find the values of the required quantities that effect the COP of the system at hand. Coefficient of Performance (COP): In this system the total refrigerating effect in the system is dependent on the heat absorbed by the refrigerant (Ammonia) in the evaporator. The total energy supplied to the system is the sum total of the work done by the pump and the heat supplied in the generator. Therefore, the Coefficient of performance (COP) of the system as theoretically known is given by COP= Heat Absorbed in the Evaporator /( Work done by pump +Heat Supplied in the Generator ) or COP =Qe/(Qg+Wp). Neglecting the Pump work, we get: COP=Qe/Qg Which is the expression for Coefficient of Performance (COP) of the System. VI. MATHEMATICAL CALCULATIONS FOR EACH COMPONENT Operating temperatures and pressures: The most favourable working temperatures for a ammonia and water refrigeration system (for a COP value between 0.6 and 0.8) are: Generator Temperature, Tg= 60- 99 ℃ Condenser Temperature, Tc= 28- 60 ℃ Absorber Temperature, Ta = 16- 32 ℃ Evaporator Temperature, Te= 2.5- 10 ℃ The operating temperatures chosen are: Generator Temperature, Tg =64℃ The generator temperature are generally choice for the calculations are the highest temperature that can be achieved in the generator. Condenser Temperature, Tc= 30℃ The temperature which is lowest in the condenser is theoretically chosen for the calculations. Absorber Temperature, Ta =20℃ Evaporator Temperature, Te =4℃ The temperature which is lowest in the condenser is theoretically chosen for the calculations. VII .OPERATING PRESSURES The temperature is directly proportional to the pressure, that is the reason for the operating pressures to correspond to the temperatures of the system. Taking a theoretical example for the system, the saturation pressure for condensation in the Condenser at 300o C can be obtained from steam tables and is equal to 0.0425bar. Also 1bar = 750.06mm of Hg. Therefore 0.0425bar= 32mm of Hg which is also equal to Generator pressure because Condenser and Generator operate at same
  • 8. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 79 pressure. Now the saturation pressure for saturated vapors formed in the Evaporator at a temperature of 40o C can again be obtained from steam table which comes to be 0.0081bar or 6.1mm of Hg which will also be equal to the Absorber pressure as both operate under same pressure. Capacity of the system or Refrigerating Effect (Qe) = 3.788kW (Theoretical value) VIII. CALCULATION OF ENTHALPY (H) AT EVERY DESIGNATED POINT OF THE SYSTEM Enthalpy of pure water and of superheated water vapors at any temperature can be determined from steam tables. The values of the steam table can be tabulated in the following manner and can be used for calculation: Table - Ammonia Water Value tabulates from the Theoretical values IX. OBTAINING HEAT TRANSFERS FOR EACH COMPONENT Evaporator Applying the Energy balance Qe = Refrigerating effect =3.788kW = m (h10 - h9) = m×(2508.70 -125.70) m=3.788/ (2508.70- 125.70) or m = 1.58×10-3 kg/s = mass flow rate of refrigerant. Now, Circulation Ratio, λ=ξWS/ ( ξSS- ξWS) λ=0.48/(0.56-0.48) = 6 therefore, mSS= λ×m=13.22×10-3kg/s and mws=(1+ λ)m=(1+6) ×2.203×10-3 =15.42×10-3 kg/s
  • 9. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 80 Absorber Applying the Energy balance Qa=mh10+mssh6-mwsh1 = (2.203×10-3 ×2508.70) + (13.22×10-3× -195) (15.42×10-3×-180) =5724W=5.724kW Solution Heat Exchanger (HX) Writing the Energy balance for Heat Exchanger, mws×(h3×-h2)=mss×(h4-h5) =15.42×(h3+180)=13.22×(-120+195) h3=-115.70 kJ / kg Generator QG=mh7+mssh4 -mwsh3 = (2.203×10-3 ×2621.32) + (13.22×10-3 ×-120)-(15.42×10-3 ×-115.70) =6330W=6.33kW Condenser Qc=m (h7-h8) =2.203×10-3× (2616.50-125.70) =5487W=5.487kW COP = QE/ QG =3788/6330 =0.598 X. RESULT In this paper, we have devised a proper method for the calculation of the COP of the system. The method is based on simple analytical data which relate the thermodynamic variables of the fluid couple of Ammonia and Water. Detailed analytical procedure for the calculation of the COP have been carried out in the above sections and the COP of the vapor absorption system have been found to be approximately equal to 0.598, keeping all the factors in mind. XI. CONCLUSION COP of the system is greatly influenced upon the system temperatures. The effect of parameters like Condenser, Generator, Absorber and Evaporator temperature on system COP have been studied. Particularly, the model is based on a number of fundamental assumptions. These are used to enable a closed system of equations and maintaining enough simplicity to be able to extend the program for an analysis of a more complicated system. The results have shown that all these four parameters greatly influence the system COP.
  • 10. International Journal of Mechanical Engineering and Technology (IJMET), ISSN 0976 – 6340(Print), ISSN 0976 – 6359(Online), Volume 6, Issue 5, May (2015), pp. 72-81© IAEME 81 XIII. REFERENCE [1] N.Bennani, M.Prevost and A.Coronas. 1989. Absorption heat pump cycle: Performance analysis of water-glycerolmixture. Heat Recovery System & CHP.9 (3):257-263. [2] P.Bourseau and R.Bugarel. 1986. Absorption-diffusion ma-chines: comparison of performances of NH3-H2O and NH3-NaSCN. Int.J.Refrig. Vol. 206-214. [3] M.A.R. Eisa and F.A.Holland. 1986. A study of the performance parameter in a water-lithium bromide absorption cooler. Energy Res. Vol.10: 137-144. [4] Da-Wen Sun Thermodynamic design Data and optimum design maps for absorption refrigeration system. Received 5 august 1996, Vol.17 No.3.pp 211, 1997 [5] Xu GP, Dai YQ. Theoretical analysis and optimization of a double-effect parallel flow type absorption chiller. Applied Thermal Engineering 1997; 17(2):157–170. [6] Wang, S.K. (2001).Handbook of airconditioning and refregeration, McGraw-Hill, New York. [7] Eastop, T.;McKonkey, A. (19930. Applied Thermodynamics for Engineering Technologists ,Pearson Education Inc., Singapore. [8] Da-Wen Sun Thermodynamic design Data and optimum design maps for absorption refrigeration system. Received 5 august 1996, Vol.17 No.3.pp 211, 1997 [9] Refrigeration and Air Conditioning.C. P. Arora Chapter. 14 Tata Mcgraw hill, McGraw Hill Education India [10] Micallef,D. And Micallef, C, "Mathematical Model of Vapour Absorption Refrigeration Unit" Int.J Simul Model 9, 2, 2010, Pp 86-97. [11] Subhadip Roy, M.P. Maiya "Analysis of R134a–Dmac Vapour Absorption Refrigeration System with Add-On Components" International Journal of Sustainable Built Environment, Sciverse Sciencedirect, 1, 2012, Pp 26–35. [12] [Fig 1] Ammonia-water absorption refrigeration system flow diagram REF 1997 Ashrae Fundamentals Handbook. [13] [Fig 2 ]https://www.google.co.i n/search?q=adsorption+ref rigeration&espv=2&biw=1366&bih=667 &site=webhp&source=lnms&tbm=isch&sa=X&ei=9OYrVYv_FoqSuATpmICYBA&ved =0CA YQ_AUoAQ#imgrc=GAHWR5CoDxAM%253A%3Br1UWuMHFj2D2SM%3Bhttp%253A%252F% 252Fwww.intechopen.com%252Fsource%252Fhtml%252F39518%252Fmedia%252Fimage33.png% 3Bhttp%253 A%252F%252Frefrigeration new.blogspot.com%252F2014%252F08%25 2Fcop- refrigeration-values.html%3B409%3B434. [14] Mr. Parthiban Kasi, “Simulation of Thermodynamic Analysis of Cascade Refrigeration System with Alternative Refrigerants” International Journal of Mechanical Engineering & Technology (IJMET), Volume 6, Issue 1, 2015, pp. 71 - 91, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. [15] Manikandapirapu P.K, Srinivasa G.R, Sudhakar K.G, Madhu D, “Thermodynamic Flow Simulation Model In Ducted Axial Fan Using Simulink” International Journal of Mechanical Engineering & Technology (IJMET), Volume 3, Issue 2, 2012, pp. 246 - 255, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359. [16] R.Rajvaidya, S.P.S. Rajput, “Thermodynamics Simulation of Automobile Evaporative Air Conditioning System (Evaporative Test Rig) with Result and Discussion When Automobile Velocity Is 60KM/HR” International Journal of Mechanical Engineering & Technology (IJMET), Volume 3, Issue 2, 2012, pp. 675 - 684, ISSN Print: 0976 – 6340, ISSN Online: 0976 – 6359.