Gary O'Gorman has over 14 years of experience with Emerson's DeltaV DCS. He has worked on numerous projects as a control system engineer and FDS author for companies like Zenith Technologies, Pfizer, GSK, Eli Lilly and more. His roles have included designing control strategies, configuring equipment modules, authoring procedures and supporting commissioning teams. He also has experience training others and implementing validation protocols.
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14 Years Experience Emerson DeltaV DCS S88 Batch Automation
1. Name : Gary O’Gorman
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e-mail: gogorman@gruber.ie
Profile
14 years experience with Emerson’s DeltaV DCS at the leading edge of S88 batch automation, with strong
organisational and administration skills. Interests include structured authoring and document automation
using XML.
Experience to date
Zenith Technologies, Cork: Oct 11 – Current
Media preparation FDS author for Zeniths GSK Warve WN203 Project. FDS design encompassed equipment
module, operation and unit procedure design for the process cell.
Clean out of place CIP skid FDS author for Zeniths GSK Warve WN203 Project. FDS design encompassed
equipment module, operation and unit procedure design for the process cell.
Fermentation CIP skid FDS author for Zeniths GSK Warve WN203 Project. FDS design encompassed equip-
ment module, operation and unit procedure design for the process cell.
Inactivation FDS author for Zeniths GSK Warve WN201 Project. FDS design encompassed equipment mod-
ule, operation and unit procedure design for the process cell.
Media Buffer FDS author for Zeniths GSK Warve WN201 Project. FDS design encompassed equipment mod-
ule, operation and unit procedure design for the media buffer process cell.
Equipment module FDS author for Zenith’s Eli Lilly Speke Project. The task encompassed the design of
equipment modules defined for the project. This work was interleaved with the inactivation and media buffer
FDS authoring for GSK Warve.
Zenith Technologies, Cork: May 11 - Sep 11
UFDF process cell FDS author for Zenith Genzyme Geel Project. FDS design encompassed phase, operation
and unit procedure design for the UFDF CIP, SIP and Production process.
Zenith Technologies, Cork: Jan 11 - April 11
Detail design, configuration and FAT of a small approximately 150 I/O upgrade project for Pfizer Little Is-
land. The project was cancelled shortly after the software delivery.
ProsCon, Cork: Oct 10 - Dec 10
Temporary assignment on the Proscon Managed service team in Centocor Cork. General duties in support of
the Proscon Managed service team.
Zenith Technologies, Philadelphia: Feb 10 - July 10
Control system engineer for Zenith on their GSK Syncria project. Emerson DeltaV software support to the
on site commissioning team.
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2. ProsCon, Cork: Oct 09 - Nov 09
Design, implementation and testing of a Emerson DeltaV based site supervisory alarm system for UCB phar-
ma Shannon.
NNE Pharmaplan, Denmark: Apr 08 - May 09
Member of the NNE Pharmaplan, ProvoNova project automation team. Responsible for the configuration of
the LOVAZA deacidification and transesterification process cells. Provided Emerson DeltaV software sup-
port to the on site commissioning team. This project was recognised with a PlantWeb Excellence Award.
ProsCon, Cork: May 07 - Mar 08
Member of the ProsCon Pfizer Strängnäs Pegasus automation team. Responsible for the detail design speci-
fication and configuration of the tangential flow filtration skids in the harvest and purification process cells.
Provided subject matter expert guidance to the ProsCon team on all aspects of the control system hierarchy.
Zenith Technologies, Cork: Dec 06 - May 07
Lead control system engineer for Zenith on their GSK Montrose project. This involved managing the control
system build with regard to GSK standards and client specific requirements. Document deliverable, config-
uration management and change control owner. Led the team of Zenith control system engineers providing
them with technical guidance and a structured framework to efficiently design, configure and test the system.
Zenith Technologies, Cork: Dec 06 - May 07
Championed the introduction of Adobe Acrobat 8 professional to the Zenith document review and approval
process. In order to reduce document review cycle times and improve the ease and accuracy of commenting
on complex control system documents.
Zenith Technologies, Cork: Mar 06 - Dec 06
Lead control system engineer for Zenith on their Wyeth Suite 3 project. This involved developing the automa-
tion system control philosophy with regard to Wyeth standards and client specific requirements for the new
fill finish suite. Provided input into the project quality and configuration management plans in conjunction
with the project management and validation functions. Document deliverable, configuration management
and change control owner. S88 recipe owner and developer. Led the team of Zenith control system engineers
providing them with technical guidance and a structured framework to efficiently design, configure and test
the system. This was the largest in-house project undertaken by Zenith at that time.
Pfizer Pharmaceuticals, Cork: Apr 05- Feb 06
Member of the OSP3 DCS upgrade team with responsibility for the design, configuration and migration of
the OSP3 filters and dryers from the Provox DCS to the replacement DeltaV DCS.
Wyeth Biopharma, Grange Castle, Dublin: Dec 02- Apr 05
Wyeth ICV Lead Automation Engineer - Drug Substance Purification. Responsible for reviewing & approv-
ing the purification cell design specifications during the multi discipline design phase of the project in Bos-
ton. Led the Wyeth team during development of purification phase logic at the Emerson site in St Louis. Led
a team of 20 DeltaV engineers during the commissioning and validation of the purification process cell in
Dublin. Reviewed and approved the validation test protocols for the purification cell. Responsible for purifi-
cation cell automation change management by presenting change proposals to site change control committee.
Wyeth’s automation representative for the design, configuration and FAT of a UFDF skid for the capacity
expansion of the purification suite. The project was implemented by ProsCon in Cork.
Pfizer Pharmaceuticals, Cork: May 02- Nov 02
Control system engineer on the OSP4 hydrogenation, double cone dryer and cone mill projects.
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3. GlaxoSmithKline, Warve, Belgium: Oct 01- Apr 02
Sole Zenith control system engineer during the course of Mencevax process start up and validation batches.
This work consisted of implementing software changes on the DeltaV DCS during the course of validation
batches in consultation with the GSK process owners.
Zenith Technologies, Cork: Oct 01
GlaxoSmithKline Singapore SR1 solvent recovery. Developed a vertical slice for the GSK Singapore solvent
recovery project this included developing a control module driven batch system.
Bristol Myers Squibb, Dublin Oct 01
Provision of one day DeltaV training to BMS commissioning personnel including development and publish-
ing of the required training materials.
Saudi Fal, Al Khobar, Saudi Arabia: Mar 01 – Sep 01
Lead control systems engineer on Saudi Fal Aramco Abqaiq waste water treatment project. Implemented
using DeltaV fieldbus I/O subsystem and PDI interface to Provox DCS. Responsible for control system panel
design and fabrication. Responsible for HMI design and control module development for Rotork motor oper-
ated valves and water for injection pumps. Developed factory acceptance test protocol which included sample
fieldbus segment staging. This was Saudi Aramco first DeltaV and fileldbus project.
GlaxoSmithKline, Cork: Sep 2000 - Mar 01
Control systems engineer on the GSK thermal oxidiser and waste segregation project. Worked with the Ca-
loric commissioning engineer during start up and heat up of the replacement incinerator and steam boiler.
This work mainly consisted of implementing software changes on the DeltaV DCS.
Control systems engineer on the central milling facility. Worked with the GSK project manager to bring the
DCS system into production.
Warner Lambert, Little Island, Cork: Mar 1999 – Sep 2000
Member of the Emerson / Zenith DeltaV software engineering team on the Warner Lambert TBIN project.
Responsible for the graphic standards, I/O subsystem and control module configuration for the Emerson
DeltaV DCS.
ProsCon, Cork: Warner Lambert, Loughbeg, Cork: Sep 1998 - Mar 1999
Member of the Proscon validation team responsible for the implementation of the computer systems valida-
tion protocols on the CB2 DeltaV DCS.
Member of the Proscon validation team responsible for the implementation of the computer systems val-
idation protocols on the CB1 DeltaV DCS. Interface qualification of Thermamatrix thermal oxidiser PLC,
Heinkel centrifuge PLC & Arencibia low temp reactor PLC to the DeltaV DCS.
Apple Computers: Dec 1997 - Aug 1998
RMA products debug technician responsible for the diagnosis and repair of RMA logic boards to the compo-
nent level.
Dovatron Ireland: Mar 1996 - Dec 1997
OEM products debug technician responsible for the diagnosis and repair of various customer logic boards to
the component level.
SCI Ireland: Oct 1995 - Mar 1996
OEM products debug technician responsible for the diagnosis and repair of various customer logic boards to
the component level.
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4. Qualifications
1995 Certificate in Electronics Engineering, Cork Institute of Technology.
1994 Certificate in Applied Physics and Instrumentation, Cork Institute of Technology.
1994 City & Guilds 275 in Industrial Measurement and Control. Part 2 in Measurement Technologies.
Training Courses
Rockwell Automation RSTrainer Enterprise Edition for ControlLogix Fundamentals (2009)
Rockwell Automation RSTrainer for RSLogix 5000 Software - Project Configuration (2009)
Rockwell Automation RSTrainer for RSLogix 5000 Software - Offline Programming (2009)
Rockwell Automation RSTrainer for RSLogix 5000 Software - Online Monitoring (2009)
Rockwell Automation RSTrainer for RSLinx (Client Application Communications) (2009)
Rockwell Automation RSTrainer for RSView Machine Edition Software - Drawing Objects (2009)
Rockwell Automation RSTrainer for RSView Machine Edition Software - Applications and Displays (2009)
Rockwell Automation RSTrainer for RSView Machine Edition Software - Interactive Objects (2009)
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