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Biomass Refinement by Torrefaction
                                                                    Kristoffer Persson, Ingemar Olofsson and Anders Nordin
                                                                    Energy Technology and Thermal Process Chemistry, Umeå University




The Need of Biomass Refinement                                                                                                Process Concepts
Utilization of pre-treatment facilities for biomass is                                                                        Today no commercial plant is in use only lab-scale
totally dependent on the biomass-to-energy                                                                                    reactors, but tested concepts are quite a few and most
efficiency. Thus, the interest for torrefaction today lies                                                                    of them are some kind of rotary kiln or screw reactor
in energy densification of biomass to a high energy                                                                           indirectly or directly heated, commonly with recovery
efficient, easy fed fuel for combustion, co-combustion                                                                        of the torrefaction gases. Wyssmont has manufactured
and gasification applications. Gasification of biomass                                                                        a reactor with alternatively technique which has
that in many ways is a more efficient use of the                                                                              shown good torrefaction results in spite of the fact it is
feedstock is nowadays an interesting alternative to                                                                           built only for drying (see figure 3).
combustion for many industries but is still limited.

Many of the problems with wood gasification are
related to the properties of the fuel that is thermally
unstable, which may lead to formation of
condensable tars. Other disadvantages are the
relatively low energy content typically around 18
MJ/kg, and its hydroscopic character often around
10wt.% after drying [1]. Additionally, Prins et al. have
shown that higher gasification efficiency can be                   Figure 1. Main physicochemical phenomena during            Figure 3. (Right) cutaway view and (left) cross section
achieved by fuels with lower O/C ratio [2].                        heating of biomass at torrefaction [4]                     view of the Wyssmont TURBO-dryer® [7]
Torrefaction is a process that effectively lowering the                                                                       Persson and Olofsson et. Al. have with summarized
O/C ratio of biomass in a simple way. Also the power               Process Results                                            literary knowledge developed a combined direct and
cost during milling are reduced at the same time as                The torrefaction process has shown very promising
                                                                                                                              indirect torrefaction concept plant with torrefaction gas
sharp edges and splinters are avoided in the milled                results, summarized below:
                                                                                                                              recovery. The reactor is directly heated by superheated
powder which greatly enhances the feeding                            Mass yield ~70%                                          steam produced in the boiler fuelled with dry
properties. The torrefied biomass has also proven to                                                                          torrefaction gases, and if necessary some utility fuel.
have hydrophobic properties which are welcome                        Energy yield ~90%
                                                                                                                              The flue gas from the boiler is used for indirect heating
during storage. Therefore a well developed biomass                   Net calorific value (LHV) 17-19MJ/kg → 18-23 MJ/kg       of the reactor. See figure 4.
refinement method must be interacted to obtain a
BTL process with high well-to-wheel efficiency.                      Moisture content 1-2%
                                                                     Hydrophobic, max 1-6% moisture uptake
Process Technique
                                                                     Brittle, 70-90% milling power savings
The thermochemical process of torrefaction is
actually an interaction of a drying process and an                 [4,5] 10% of the energy is volatilized but can easily be
incomplete pyrolysis process, and is characterized by              recovered.
the following parameters.
                                                                   A energy densification of approximately 30% makes
                                                                   the total logistic chain more effective by transport of
  Reaction temperature 200-300°C                                   less moisture. The hydrophobic property and the very
  Heating rate < 50°C/min                                          low moisture content make the storing more secure
                                                                   due to low risk of organic breakdown causing self-
  Absence of oxygen                       High                     ignition and mould growth. The brittle characteristic
  Residence time                    well-to-wheel                  of the torrefied biomass results in a product after
                                  efficiency requires              grinding with less splinters, simplifying burner
< 30min at T > 200°C                                                                                                          Figure 4. A directly/indirectly torrefaction concept
                                                                   feeding. Size reduction results are presented in figure
                                        Biomass                    2.                                                         The process gives great possibilities for interaction
  Ambient pressure
                                       refinement                                                                             with heat and power plants for enhanced efficiency.
  Flexible feedstock
                                                                                                                              References
Absence of oxygen in the reactor is of great                                                                                  [1] Prins, M.J., Ptasinski, K.J., and Janssen, F.J.J.G.,
importance to avoid oxidation and ignition [3].                                                                               More efficient biomass gasification via torrefaction.
                                                                                                                              Energy, 2006.
Biomass reactions
The cell in woody biomass is a rather complex                                                                                 [2] Prins, M.J., Thermodynamic analysis of biomass
construction of several building blocks.                                                                                      gasification and torrefaction, in Other Information: TH:
Polysaccharides are arranged in long chains called                                                                            Thesis (Dr.); PBD: 16 Feb 2005. 2005. p. Size: 164 pages.
microfibrils enclosed in even structures of amorphous                                                                         [3] Bergman, P.C.A., Combined torrefaction and
lignin and building the core of the crystalline cellulose.                                                                    pelletisation. The TOP process. 2005. p. Size: 29 pages.
The cellulose is encased in a shell of hemicellulose. All
these building blocks are more or less influenced by                                                                          [4] Bergman, P.C.A., et al., Torrefaction for biomass co-
heat but in different temperature ranges, and therefore                                                                       firing in existing coal-fired power stations. BIOCOAL.
converted by specific reactions.                                                                                              2005. p. Size: 72 pages.
                                                                                                                              [5] Ouwens, C.D. and Küpers, G. Lowering the Cost of
Process reactions                                                                                                             Large-Scale, Biomass Based Production of Fischer-
   Drying: - 200°C                                                 Figure 2. Size reduction results of various torrefied      Tropsch Liquids. 2003. Jyväskylä, Finland: Eindhoven
                                                                   biomass and feed biomass. Coding: Biomass                  University of Technology.
   Torrefaction reactions: 200-300°C                               (torrefaction temperature, reaction time),                 [6] Bergman, P.C.A. and Kiel, J.H.A. Torrefaction for
     Devolatilization and carbonization of                         W=willow, C=woodcuttings, D=demolition wood.               Biomass Upgrading. in 14th European Biomass
   hemicellulose                                                   [6]                                                        Conference & Exhibition. 2005. Paris, France: Energy
      Depolymerization and devolatilization/softening                                                                         research Centre of the Netherlands (ECN).
   of lignin                                                       A combination of torrefaction and pelletisation has        [7] www.wyssmont.com
     Depolymerization and devolatilization of                      been introduced by ECN (the Netherlands) as TOP-
   cellulose                                                       pellets. It is a high energy dense and mechanical             Further torrefaction research
                                                                   strong fuel with saved hydrophobic characteristics
[1] See figure 1 for details.                                      [3].                                                         projects are under progress at
                                                                                                                                             ETPC

                                                                                                                                 Energy Technology and
                                                                                                                                 Thermal Process Chemistry
                                                                                                                                 Umeå University
                                                                                                                                 SE-901 87 Umeå, Sweden
                                                                                                                                 Phone: +46 (0)90-786 59 71
                                                                                                                                 Fax: +46 (0)90-786 91 95
                                                                                                                                 E-mail: kristoffer.persson@chem.umu.se
 Kristoffer.Persson@chem.umu.se     Ingemar.Olofsson@chem.umu.se   Anders.Nordin@chem.umu.se

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Torrefaction Poster ETPC

  • 1. Biomass Refinement by Torrefaction Kristoffer Persson, Ingemar Olofsson and Anders Nordin Energy Technology and Thermal Process Chemistry, Umeå University The Need of Biomass Refinement Process Concepts Utilization of pre-treatment facilities for biomass is Today no commercial plant is in use only lab-scale totally dependent on the biomass-to-energy reactors, but tested concepts are quite a few and most efficiency. Thus, the interest for torrefaction today lies of them are some kind of rotary kiln or screw reactor in energy densification of biomass to a high energy indirectly or directly heated, commonly with recovery efficient, easy fed fuel for combustion, co-combustion of the torrefaction gases. Wyssmont has manufactured and gasification applications. Gasification of biomass a reactor with alternatively technique which has that in many ways is a more efficient use of the shown good torrefaction results in spite of the fact it is feedstock is nowadays an interesting alternative to built only for drying (see figure 3). combustion for many industries but is still limited. Many of the problems with wood gasification are related to the properties of the fuel that is thermally unstable, which may lead to formation of condensable tars. Other disadvantages are the relatively low energy content typically around 18 MJ/kg, and its hydroscopic character often around 10wt.% after drying [1]. Additionally, Prins et al. have shown that higher gasification efficiency can be Figure 1. Main physicochemical phenomena during Figure 3. (Right) cutaway view and (left) cross section achieved by fuels with lower O/C ratio [2]. heating of biomass at torrefaction [4] view of the Wyssmont TURBO-dryer® [7] Torrefaction is a process that effectively lowering the Persson and Olofsson et. Al. have with summarized O/C ratio of biomass in a simple way. Also the power Process Results literary knowledge developed a combined direct and cost during milling are reduced at the same time as The torrefaction process has shown very promising indirect torrefaction concept plant with torrefaction gas sharp edges and splinters are avoided in the milled results, summarized below: recovery. The reactor is directly heated by superheated powder which greatly enhances the feeding Mass yield ~70% steam produced in the boiler fuelled with dry properties. The torrefied biomass has also proven to torrefaction gases, and if necessary some utility fuel. have hydrophobic properties which are welcome Energy yield ~90% The flue gas from the boiler is used for indirect heating during storage. Therefore a well developed biomass Net calorific value (LHV) 17-19MJ/kg → 18-23 MJ/kg of the reactor. See figure 4. refinement method must be interacted to obtain a BTL process with high well-to-wheel efficiency. Moisture content 1-2% Hydrophobic, max 1-6% moisture uptake Process Technique Brittle, 70-90% milling power savings The thermochemical process of torrefaction is actually an interaction of a drying process and an [4,5] 10% of the energy is volatilized but can easily be incomplete pyrolysis process, and is characterized by recovered. the following parameters. A energy densification of approximately 30% makes the total logistic chain more effective by transport of Reaction temperature 200-300°C less moisture. The hydrophobic property and the very Heating rate < 50°C/min low moisture content make the storing more secure due to low risk of organic breakdown causing self- Absence of oxygen High ignition and mould growth. The brittle characteristic Residence time well-to-wheel of the torrefied biomass results in a product after efficiency requires grinding with less splinters, simplifying burner < 30min at T > 200°C Figure 4. A directly/indirectly torrefaction concept feeding. Size reduction results are presented in figure Biomass 2. The process gives great possibilities for interaction Ambient pressure refinement with heat and power plants for enhanced efficiency. Flexible feedstock References Absence of oxygen in the reactor is of great [1] Prins, M.J., Ptasinski, K.J., and Janssen, F.J.J.G., importance to avoid oxidation and ignition [3]. More efficient biomass gasification via torrefaction. Energy, 2006. Biomass reactions The cell in woody biomass is a rather complex [2] Prins, M.J., Thermodynamic analysis of biomass construction of several building blocks. gasification and torrefaction, in Other Information: TH: Polysaccharides are arranged in long chains called Thesis (Dr.); PBD: 16 Feb 2005. 2005. p. Size: 164 pages. microfibrils enclosed in even structures of amorphous [3] Bergman, P.C.A., Combined torrefaction and lignin and building the core of the crystalline cellulose. pelletisation. The TOP process. 2005. p. Size: 29 pages. The cellulose is encased in a shell of hemicellulose. All these building blocks are more or less influenced by [4] Bergman, P.C.A., et al., Torrefaction for biomass co- heat but in different temperature ranges, and therefore firing in existing coal-fired power stations. BIOCOAL. converted by specific reactions. 2005. p. Size: 72 pages. [5] Ouwens, C.D. and Küpers, G. Lowering the Cost of Process reactions Large-Scale, Biomass Based Production of Fischer- Drying: - 200°C Figure 2. Size reduction results of various torrefied Tropsch Liquids. 2003. Jyväskylä, Finland: Eindhoven biomass and feed biomass. Coding: Biomass University of Technology. Torrefaction reactions: 200-300°C (torrefaction temperature, reaction time), [6] Bergman, P.C.A. and Kiel, J.H.A. Torrefaction for Devolatilization and carbonization of W=willow, C=woodcuttings, D=demolition wood. Biomass Upgrading. in 14th European Biomass hemicellulose [6] Conference & Exhibition. 2005. Paris, France: Energy Depolymerization and devolatilization/softening research Centre of the Netherlands (ECN). of lignin A combination of torrefaction and pelletisation has [7] www.wyssmont.com Depolymerization and devolatilization of been introduced by ECN (the Netherlands) as TOP- cellulose pellets. It is a high energy dense and mechanical Further torrefaction research strong fuel with saved hydrophobic characteristics [1] See figure 1 for details. [3]. projects are under progress at ETPC Energy Technology and Thermal Process Chemistry Umeå University SE-901 87 Umeå, Sweden Phone: +46 (0)90-786 59 71 Fax: +46 (0)90-786 91 95 E-mail: kristoffer.persson@chem.umu.se Kristoffer.Persson@chem.umu.se Ingemar.Olofsson@chem.umu.se Anders.Nordin@chem.umu.se