Foreign Object Debris and Foreign Object Damage (FOD) Prevention For aircraft Manufacturing and Maintenance حطام الاجزاء الغريبة الضرر الناتج عن حطام الاجزاء الغريبة عمليات الوقاية فى تصنيع ,صيانة الطائرات

1. /* Debris , the remains of anything broken down or destroyed
‫مدمر‬ ‫أو‬ ‫كسر‬ ‫شًء‬ ‫أي‬ ‫بقاٌا‬ ،‫/*الحطام‬
Foreign Object Debris and
Foreign Object Damage (FOD)
Prevention For aircraft Manufacturing and Maintenance
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬
‫تصنٌع‬ ‫فى‬ ‫الوقاٌة‬ ‫عملٌات‬,‫الطائرات‬ ‫صٌانة‬

2. Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬
‫عن‬ ‫مقدمة‬
FOD
‫الغريبة‬ ‫االجزاء‬ ‫حطام‬
‫الغريبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬
‫تصنيع‬ ‫فى‬ ‫الوقاية‬ ‫عمليات‬,‫صيانة‬‫الطائرات‬
*/‫االنترنت‬ ‫من‬ ‫المعلومات‬ ‫كل‬/*

3. ‫شرقٌة‬ ‫العالمٌة‬ ‫المواصفات‬ ‫كل‬/‫غربٌة‬
‫مواصفة‬ ‫احدها‬FOD
‫المواصفة‬ ‫مثل‬
NAS 412
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

4. sourcesofFODcausedby
‫مصادر‬FOD‫عن‬‫الناجمة‬ – insufficient housekeeping, training or controls
-‫السٌطرة‬ ‫و‬ ‫التفتٌش‬ ‫أو‬ ‫التدرٌب‬ ‫أو‬ ‫التنٌظف‬ ‫عملٌات‬ ‫كفاٌة‬ ‫عدم‬
– deterioration of facilities
-‫المعدات‬ ‫و‬ ‫الورش‬ ‫تدهور‬
– improper tools and equipment
-‫المالئمة‬ ‫غٌر‬ ‫والمعدات‬ ‫األدوات‬
– fatigue and scheduling pressures
-‫المتتابعة‬ ‫والضغوط‬ ‫التعب‬. .
– improper or careless maintenance or assembly
-‫اإلهمال‬ ‫أو‬ ‫التجمٌع‬ ‫أو‬ ‫السلٌمة‬ ‫غٌر‬ ‫الصٌانة‬
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

5. FOD can directly threaten
safety of flight crews and
integrity of the aircraft
‫سالمة‬ ‫مباشرة‬ ‫تهدد‬ ‫أن‬ ‫ٌمكن‬ ‫فود‬
‫الطائرة‬ ‫وسالمة‬ ‫الطٌران‬ ‫طواقم‬
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

6. effective FOD prevention and control program will:
– Provide employee training
– Identify potential problem areas and actions
– Provide the tools for employees to prevent FOD incidents
– Assist management in proper planning
– Coordination of corrective actions
– Establish a climate of “Continuous Awareness”
– Use the lessons learned by the industry to reduce costs
and improve safety. ‫على‬ ‫السٌطرة‬ ‫و‬ ‫الفعال‬ ‫الوقاٌة‬ ‫برنامج‬ ‫فإن‬FODً‫ف‬ ‫متمثل‬:
-‫الموظفٌن‬ ‫تدرٌب‬ ‫توفٌر‬(‫المعاونٌن‬ ‫كل‬ ‫و‬ ‫الفنى‬ ‫الطقم‬) ........
-‫واإلجراءات‬ ‫المحتملة‬ ‫المشاكل‬ ‫مجاالت‬ ‫تحدٌد‬
-‫حوادث‬ ‫لمنع‬ ‫للعاملٌن‬ ‫االدوات‬ ‫توفٌر‬FOD
-‫السلٌم‬ ‫التخطٌط‬ ً‫ف‬ ‫اإلدارة‬ ‫مساعدة‬
-‫التصحٌحٌة‬ ‫اإلجراءات‬ ‫تنسٌق‬
-‫من‬ ‫مناخ‬ ‫خلق‬"‫المستمر‬ ً‫الوع‬"
-‫السالمة‬ ‫وتحسٌن‬ ‫التكالٌف‬ ‫لخفض‬ ‫الطٌران‬ ‫صناعة‬ ‫قبل‬ ‫من‬ ‫المستفادة‬ ‫الدروس‬ ‫استخدام‬.
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

7. Foreign Object (FO) or Foreign Object Debris (FOD) – A substance,
debris or article alien to an aircraft or system, which would potentially cause
damage.
• Foreign Object Damage (FOD) - Any damage or malfunction attributed to a
foreign object that can be expressed in physical or economic terms which may
or may not degrade the product’s required safety and/or performance
characteristics.
•‫غرٌب‬ ‫كائن‬(‫فو‬)‫الغرٌبة‬ ‫األشٌاء‬ ‫حطام‬ ‫أو‬(‫فود‬)‫هو‬:
‫ضررا‬ ‫ٌسبب‬ ‫قد‬ ‫مما‬ ، ‫الطائرة‬ ‫انظمة‬ ‫أو‬ ‫طائرة‬ ‫على‬ ‫غرٌبة‬ ‫مادة‬ ‫أو‬ ‫حطام‬ ‫أو‬ ‫مادة‬.
•‫الغرٌبة‬ ‫االجسام‬ ‫تاثٌر‬-‫فود‬
‫أو‬ ‫المادٌة‬ ‫الناحٌة‬ ‫من‬ ‫عنه‬ ‫التعبٌر‬ ‫ٌمكن‬ ‫الغرٌب‬ ‫الجسم‬ ‫هذا‬ ‫نتٌجة‬ ‫خلل‬ ‫أو‬ ‫ضرر‬ ‫أي‬
‫خصائص‬ ‫أو‬ ‫المطلوبة‬ ‫اوالطائرة‬ ‫الطٌارٌن‬ ‫سالمة‬ ‫من‬ ‫تقلل‬ ‫قد‬ ً‫الت‬ ‫االقتصادٌة‬
‫األداء‬.‫لها‬
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

8. Potential FOD: The Condition where foreign object debris may cause
damage/or failure should the product be put into use. Examples are:
– Metal or wire clippings, solder balls and debris lying in the vicinity or
electrical terminals, circuitry, connectors, components, etc.
– Tools, hardware, or debris left in the vicinity, or in
a path of an aircraft’s control system or engine inlets
‫الفود‬ ‫امثلة‬(‫او‬ ‫االجسام‬‫جسم‬ ‫حطام‬‫الضرر‬ ‫ٌسبب‬ ‫قد‬ ‫الذى‬ ‫غرٌب‬/‫أو‬‫االطائرة‬ ‫النظمة‬ ‫الفشل‬
،‫ذلك‬ ‫على‬ ‫األمثلة‬ ‫ومن‬:
-‫المجاورة‬ ‫المنطقة‬ ً‫ف‬ ‫الموجودة‬ ‫والحطام‬ ‫اللحام‬ ‫كرات‬ ،‫أسالك‬ ‫أو‬ ‫معدنٌة‬ ‫قصاصات‬‫االنظمة‬ ‫او‬ ‫للمجمعات‬
‫الدوائر‬ ‫من‬ ‫اجزاء‬ ‫او‬ ‫الكهرباء‬ ‫الترمٌنال‬ ‫ابقاٌا‬،‫الموصالت‬ ‫او‬‫الخ‬ ،‫المكونات‬ ،.
-،‫األدوات‬‫أو‬ ، ‫الهٌكل‬ ‫اركان‬ ‫او‬ ‫بجانب‬ ‫المتروكة‬ ‫االجزاء‬ ‫و‬ ‫العدد‬ ‫و‬‫مسار‬ ً‫ف‬‫رودات‬ ‫مثل‬ ‫التحكم‬ ‫انظمة‬ ‫حركة‬
‫المحرك‬ ‫مدخل‬ ‫او‬ ‫غٌرها‬ ‫و‬ ‫االلٌفٌتور‬ ‫و‬ ‫الفالب‬ ‫و‬ ‫االٌلٌرون‬ ‫و‬ ‫الرادار‬*/‫جٌدا‬ ‫مثبتة‬ ‫غٌر‬ ‫برشام‬ ‫اجزاء‬ ‫مثل‬/*
.
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

9. Potential FOD: The Condition where foreign object debris may cause
– Debris lying on runways, ramps and taxiways
-‫المدرج،المطار‬ ‫على‬ ‫اجزاء‬ ‫حطام‬ ‫او‬ ‫اجزاء‬‫وساللم‬‫الطائرة‬
–jet exhaust
‫مدرج‬ ‫على‬ ‫االخرى‬ ‫الطائرات‬ ‫عوادم‬‫المطار‬
– Inclement weather
-‫الطقس‬‫العاصف‬
– Ice and salt
-‫الجلٌد‬‫والملح‬
– Birds and other animals, items damaged by animals.
-‫الحٌوانات‬ ‫من‬ ‫تضررت‬ ً‫الت‬ ‫العناصر‬ ،‫األخرى‬ ‫والحٌوانات‬ ‫الطٌور‬.
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

10. – Electro-Static Discharge (ESD)
-‫الساكن‬ ً‫الكهربائ‬ ‫التفرٌغ‬
– Construction debris
‫للهٌكل‬ ‫التجمٌع‬ ‫راٌش‬ ‫او‬ ‫اجزاء‬ ‫حطام‬ ‫او‬ ‫اجزاء‬
– Contaminated or dirty service equipment such as funnels, hydraulic test stand
connectors, grease gun nozzles and etc.
-، ‫المشحمة‬ ‫فوهات‬ ‫و‬ ،ً‫الهٌدرولٌك‬ ‫االختبار‬ ‫تزج‬ ‫خراطٌم‬ ،‫التنظٌف‬ ‫كهنة‬ ‫مثل‬ ‫نظٌفة‬ ‫الغٌر‬ ‫أو‬ ‫الملوثة‬ ‫الخدمة‬ ‫معدات‬
‫ذلك‬ ‫إلى‬ ‫وما‬.
– Improperly installed or secured operational or test equipment
‫صحٌح‬ ‫غٌر‬ ‫بشكل‬ ‫المثبتة‬ ‫غٌر‬ ‫االختبار‬ ‫أو‬ ‫التشغٌل‬ ‫معدات‬
– Fluid leaks.
-‫السوائل‬ ‫تسرب‬(‫زٌوت‬/‫وقود‬.......
– Protective covers, line caps, electrical connector protectors and barriers not being
removed before component installation.
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

11. ‫أغطٌة‬‫المكونات‬ ‫تركٌب‬ ‫قبل‬ ‫إزالتها‬ ‫ٌتم‬ ‫لم‬ ً‫الت‬ ‫العوازل‬ ‫و‬ ‫الكهربائٌة‬ ‫موصالت‬ ‫واقٌات‬ ‫غطاء‬ ،‫واقٌة‬.
– Personal items such as badges, hats, pins, pens, pencils, cell phones,
, pocket lights, knives and etc. normally carried loose on a
person or in their pockets.
‫الصغٌرة‬ ‫الكشافات‬ ،‫المحمولة‬ ‫الهواتف‬ ،‫الرصاص‬ ‫أقالم‬ ،‫األقالم‬ ،‫دبابٌس‬ ،‫القبعات‬ ،‫شارات‬ ‫مثل‬ ‫الشخصٌة‬ ‫المتعلقات‬
‫جٌوبهم‬ ً‫ف‬ ‫أو‬ ‫الشخص‬ ‫مع‬ ‫عادة‬ ‫تحمل‬ ‫التى‬ ‫وغٌرها‬ ‫السكاكٌن‬ ،.
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

12. Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

13. Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

14. Foreign Object Elimination (FOE):
a program or process used to assure a FOD-free product/system.
FOD Prevention Program (FODPP):
a program or process used to assure aFOD-free product/system
FOD Area Control Systems:
1. – FOD Awareness Area:
2. – FOD Sensitive Area:
3. – FOD Critical Area:
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

15. 1-FOD Awareness Area:
Fabrication or maintenance areas within the facility
where manufacturing or maintenance requires specific actions.
FOD Awareness area controls:
– Clean-As-You-Go
– FOD barriers on all open lines and tubes when not in work
– FOD barriers on all electrical connectors when not in work
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

16. 2- FOD Sensitive Area:
Assembly areas where a foreign object could become entrapped or
inaccessible within components where maintenance requires specific actions.
• FOD Sensitive Area controls:
– Clean-As-You-Go
– FOD barriers on all open lines and tubes when not in work
– FOD barriers on all electrical connectors when not in work
– No food or drinks in area. Water is acceptable.
– FOD barriers on inlets and vents when not in work
– Identify the area with clearly visible markings
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

17. 3-FOD Critical Area: Areas which contain an aircraft major assembly or in
which the assembly /disassembly of engines or critical components occur, or a
Flight Line. Any area where flight hardware is in place and exposure to
foreign objects would potentially cause a system or product failure due to
deterioration, malfunction or damage
FOD Critical Area controls:
– Clean-As-You-Go
– FOD barriers on all open lines and tubes when not in work
– FOD barriers on all electrical connectors when not in work
– No food or drinks in area. Water is acceptable.
– FOD barriers on inlets and vents when not in work
– Identify the area with clearly visible markings and controlled entry/exit point
– Remove items in pockets above the waist, with the exception of pockets that seal,
before contact with the aircraft
– Inventory loose items on belt as a tool (cell phone, pager, etc.) before
contact with the aircraft
Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬

18. Jan 2018
Foreign Object Debris and
Foreign Object Damage (FOD)
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬
‫الغرٌبة‬ ‫االجزاء‬ ‫حطام‬ ‫عن‬ ‫الناتج‬ ‫الضرر‬