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Biodiesel Production 
Click to add Text 
Austin Pett 
Robert York
Transportation Energy Demand 
 Total delivered energy 
consumption for 
transportation was 27.8 
quadrillion Btu in 2004 
 This accounted for over 
25% of the entire U.S. 
energy consumption 
 Projected to reach 39.7 
quadrillion Btu in 2030 1
The Alternative 
 Biodiesel is a cleaner 
burning replacement fuel 
made from renewable 
sources like new and 
used vegetable oils and 
animal fats 
 Low-level blends (≤20% 
biodiesel) can be used in 
almost any existing diesel 
engine 
 High-level blends (>20% 
can be used in most new 
diesel engines 
2
Biodiesel Background 
 Four main production 
methods 
 Direct use and 
blending 
 Micro emulsions 
 Thermal cracking 
 Transesterification 
Transesterification 
Most common 
production method 
Uses vegetable oils and 
animal fats as feed 
stocks 
The reaction of a fat or 
oil with an alcohol to 
form esters (biodiesel) 
and glycerol
Technological Challenges 
 Expensive feed 
stocks and inefficient 
production methods 
 Strict standards for 
product quality 
 NOx emissions 
 Transportation and 
storage concerns 
3
Storage 
 Biodiesel should be stored 5-10 degrees F above cloud 
point. 
 Above ground fuel systems should be protected with 
insulation, agitation, heating systems, or other measure. 
Test 
Method 
Cloud 
Point 
ASTM 
D2 
500 
Pour Point 
ASTM D97 
Cold Filter 
Plug Point 
IP 309 
B100 Fuel oF oC oF oC oF oC 
Soy Methyl Ester 38 3 25 -4 28 -2 
Canola Methyl Ester 26 -3 25 -4 24 -4 
Lard Methyl Ester 56 13 55 13 52 11 
Edible Tallow Methyl Ester 66 19 60 16 58 14 
Inedible Tallow Methyl Ester 61 16 59 15 50 10 
Yellow Grease 1 Methyl Ester -- -- 48 9 52 11 
Yellow Grease 2 Methyl Ester 46 8 43 6 34 1 5
Transportation 
 Should not be contaminated 
 Trucks or railcars should be washed from previous load 
to prevent mixing with leftover residuals or water. 
 In cold weather can be shipped in several ways 
 Hot for immediate delivery (80-130 F) 
 Hot (120-130 F) in railcars for delivery within 7-8 days 
 Frozen in railcars equipped with steam coils 
 Blended with winter diesel, kerosene or other low cloud point fuel
Biodiesel Economics 
 60-70% of the cost to process biodiesel is from feed 
stock costs 
 Yellow Grease has a limited supply 
 Soybean and other plant oils have long term price issues 
4
Biodiesel Economics 
 There is ample room for 
improvement in the 
efficiency of processing 
biodiesel 
 Development of a 
continuous 
transesterification 
process 
 Recovery of high 
quality glycerol 
6
Government Policy 
 Energy Policy Act (Energy Conservation Reauthorization Act of 1998) 
 Reduce nations dependency on foreign oil 
 Requires certain fleets to acquire AFVs 
 Credits rewarded for acquisition of AFVs and biodiesel 
 Biodiesel Tax Incentive 
 Several grant programs 
 Tax credits for blending biodiesel 
 Investment opportunities in certain refueling infrastructure
The Future of Biodiesel 
 Should be considered for use as an alternative and not a primary 
fuel 
 Short and long term environmental benefits will be worthwhile 
 Storage Issues with Stability and Transportation issues with high 
cost of delivered fuel compared to fossil fuels 
 Fuel-supply reliability 
 Lack of understanding of environmental impact - NOx emissions 
 Complexity of biomass-power infrastructure compared to known well 
established coal and natural gas markets
Sources 
1) http://www.eia.doe.gov/oiaf/aeo/demand.html 
2) http://www.biodieselcommunity.org/ 
3) http://www.nrel.gov/vehiclesandfuels/npbf/pdfs/ 
40555.pdf 
4) http://www.eia.doe.gov/oiaf/analysispaper/biodi 
esel/pdf/tbl3.pdf 
5) http://www.nrel.gov/vehiclesandfuels/npbf/pdfs/ 
40555.pdf 
6) http://www.pilot-plant.com/images/reactive-distillation- 
heterogeneous.jpg
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Biodiesel Production Methods and Challenges

  • 1. Biodiesel Production Click to add Text Austin Pett Robert York
  • 2. Transportation Energy Demand  Total delivered energy consumption for transportation was 27.8 quadrillion Btu in 2004  This accounted for over 25% of the entire U.S. energy consumption  Projected to reach 39.7 quadrillion Btu in 2030 1
  • 3. The Alternative  Biodiesel is a cleaner burning replacement fuel made from renewable sources like new and used vegetable oils and animal fats  Low-level blends (≤20% biodiesel) can be used in almost any existing diesel engine  High-level blends (>20% can be used in most new diesel engines 2
  • 4. Biodiesel Background  Four main production methods  Direct use and blending  Micro emulsions  Thermal cracking  Transesterification Transesterification Most common production method Uses vegetable oils and animal fats as feed stocks The reaction of a fat or oil with an alcohol to form esters (biodiesel) and glycerol
  • 5. Technological Challenges  Expensive feed stocks and inefficient production methods  Strict standards for product quality  NOx emissions  Transportation and storage concerns 3
  • 6. Storage  Biodiesel should be stored 5-10 degrees F above cloud point.  Above ground fuel systems should be protected with insulation, agitation, heating systems, or other measure. Test Method Cloud Point ASTM D2 500 Pour Point ASTM D97 Cold Filter Plug Point IP 309 B100 Fuel oF oC oF oC oF oC Soy Methyl Ester 38 3 25 -4 28 -2 Canola Methyl Ester 26 -3 25 -4 24 -4 Lard Methyl Ester 56 13 55 13 52 11 Edible Tallow Methyl Ester 66 19 60 16 58 14 Inedible Tallow Methyl Ester 61 16 59 15 50 10 Yellow Grease 1 Methyl Ester -- -- 48 9 52 11 Yellow Grease 2 Methyl Ester 46 8 43 6 34 1 5
  • 7. Transportation  Should not be contaminated  Trucks or railcars should be washed from previous load to prevent mixing with leftover residuals or water.  In cold weather can be shipped in several ways  Hot for immediate delivery (80-130 F)  Hot (120-130 F) in railcars for delivery within 7-8 days  Frozen in railcars equipped with steam coils  Blended with winter diesel, kerosene or other low cloud point fuel
  • 8. Biodiesel Economics  60-70% of the cost to process biodiesel is from feed stock costs  Yellow Grease has a limited supply  Soybean and other plant oils have long term price issues 4
  • 9. Biodiesel Economics  There is ample room for improvement in the efficiency of processing biodiesel  Development of a continuous transesterification process  Recovery of high quality glycerol 6
  • 10. Government Policy  Energy Policy Act (Energy Conservation Reauthorization Act of 1998)  Reduce nations dependency on foreign oil  Requires certain fleets to acquire AFVs  Credits rewarded for acquisition of AFVs and biodiesel  Biodiesel Tax Incentive  Several grant programs  Tax credits for blending biodiesel  Investment opportunities in certain refueling infrastructure
  • 11. The Future of Biodiesel  Should be considered for use as an alternative and not a primary fuel  Short and long term environmental benefits will be worthwhile  Storage Issues with Stability and Transportation issues with high cost of delivered fuel compared to fossil fuels  Fuel-supply reliability  Lack of understanding of environmental impact - NOx emissions  Complexity of biomass-power infrastructure compared to known well established coal and natural gas markets
  • 12. Sources 1) http://www.eia.doe.gov/oiaf/aeo/demand.html 2) http://www.biodieselcommunity.org/ 3) http://www.nrel.gov/vehiclesandfuels/npbf/pdfs/ 40555.pdf 4) http://www.eia.doe.gov/oiaf/analysispaper/biodi esel/pdf/tbl3.pdf 5) http://www.nrel.gov/vehiclesandfuels/npbf/pdfs/ 40555.pdf 6) http://www.pilot-plant.com/images/reactive-distillation- heterogeneous.jpg