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Hdpe pipe industry
- 2. • Danial Zafar Gondal 13-ME-027 • Ehtisham Qaiser 13-ME-031 • Faizan Shabbir 13-ME-032 • Muhammad Ali Khan 13-ME-071 • Muhammad Mudassir Shahbaz 13-ME-111 6/25/2015 2 Group Members
- 3. • NEWTECH PIPE INDUSTRY • Follows both DIM (mm) and ISO (in) standard • Electric Power Supply • Siemens company provided electronics • German company Funnily provided machinery system • Location Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad. • Area: 47 kanal 6/25/2015 3 Industry
- 4. • Started working as NEW-TECH group of companies • Working: 24 hours • 1 Machine Cost: 8-9 Crore • Branch started operating in 2007 – Pipe – Solar Systems – Construction – Fuel System – Real estate 6/25/2015 4 History
- 5. • GI PIPES – Corrosion – Diseases • HDPE – 1/3 cost (100:30) – Strong – NEWTECH have HDPE setup – Used for Water Pipes 6/25/2015 5 Production
- 6. • PPRC – Green Color – Used for sanitation in bathrooms – Kitchens • MDPE – Gas Transportation 6/25/2015 6 Production
- 8. – Odorless – Colorless – Can be chewable or eatable – Food Grade Material • Material have no effect on health 6/25/2015 8 Raw Material
- 9. – Contains 5% recycle material according to ISO standard – Black Grains – 2 % carbon contents – Black material is UV protected – Other colors have UV effect and color become fade 6/25/2015 9 Raw Material
- 11. • Only one person is required to run the industry • The one who will fed raw material • The other working is automatic through – Timers – Suckers – Heat Sensors • When time limit is complete, sucker will suck required amount of raw material • Preheat sensors removes moisture. • When all the moisture is removed it will be sent to extruder. 6/25/2015 11 Manufacturing
- 12. • Molten Form & Melton form • HDPE melts at 190-200 degree centigrade • Temperature is decreased to 70 degree • ISO 4427 • ISO 8074 • Linings on pipes • Writing on pipes • Cold water is passed through moveable cooling baths • Vacuum is created • On cooling pipe cannot maintain its shape. So sizers do the job. 6/25/2015 12 Manufacturing
- 13. • Pipe at output is at 15 degree centigrade • Dies • 2” - 12” or • 10mm – 53mm 6/25/2015 13 Manufacturing
- 14. Marking On Pipes 6/25/2015 14
- 15. Coiling – Automatic Winding 6/25/2015 15
- 16. Automatic Cutters • Thermal sensors in cutters • Movable cutters 6/25/2015 16
- 18. • Wastage is recycled • 5 % wastage used in Raw Material • Wastage is produced during break down in supply of electricity • Molten form cools in dies and become hard • These deformed pipes are removed out and cut at ends 6/25/2015 18 Wastage
- 19. Shudders • Grinds wastage into powder form • They can also grind iron. 6/25/2015 19
- 20. • Removes very small particles • Those particles which can cause damage to machine are removed 6/25/2015 20 Vermicides Technology
- 21. • Impact Test is done in lab to check whether final products are useful or not. • Weight is fallen on material from height of 2m • Different weights are used for different diameter of pipes 6/25/2015 21 Laboratory
- 22. • Chiller or cooling tower is placed outside industry building • It provides cooling effect or extracts heat • Cost: 50 Lac 6/25/2015 22 Chiller
- 23. THANK YOU… ANY QUESTION PLEASE ……??? 6/25/2015 23