The document discusses the jute fabric and gunny bag manufacturing industry. It provides details on the historical performance and future outlook of the industry. The key aspects covered include the project feasibility, total project cost, machinery requirements, manufacturing process, raw material needs, profitability ratios, and sensitivity analysis of setting up a jute fabric and gunny bag manufacturing plant.
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Introduction
Jute is that the second most significant vegetable fiber when cotton because
of its versatility. Jute is used mainly to form textile for wrapping bales of raw
cotton, and to form sacks and coarse textile. The fibers also are woven into
curtains, chair coverings, carpets, area rugs, hessian cloth, and backing for
linoleum.
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The jute plant is definitely grownup in tropical countries like Bangladesh
and India. Asian nation is that the largest producer of jute within the world.
Jute is a smaller amount expensive than cotton, however cotton is healthier
for quality clothes. Jute is used to form varied products: packaging
materials, jute bags, sacks, expensive carpets, espadrilles, sweaters etc. it's
obtained from the bark of the jute plant. Jute plants are simple to grow,
have a high yield per acre and, in contrast to cotton, have little need for
pesticides and fertilizers.
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Jute bags are naturally green. Jute bags aim to help the surroundings by
encouraging a lot of individuals everywhere the world to use eco-friendly
bags. Jute is second to cotton in terms of amount of being produced
however is one in every of the foremost affordable natural fibers. Jute bags
helps in reducing the utilization of wasteful and unnatural materials. Jute
bags are most durable than different bags. It’s rough to tear like those of
plastic. Life time of the bag could also be more than 5 years.
5. Benefits of Using Jute Fabric and Gunny Bag
Reusable.
Environmentally friendly.
Do not require maintenance.
100% bio-degradable and recyclable
Cost effective and cheaper than plastic and paper bags.
Strong and can carry more weight as compared to promotional
carry bags.
Durable and long lasting, not easy to tear like Plastic and Paper
bags do.
Jute has good insulating and antistatic properties, low thermal
conductivity and a moderate moisture regain.
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Lowers the Burden from Natural Oil Reserves
Plastic and poly bags are made up of petroleum. Petroleum resources are
depleting very fast, which ends up in an increase in petroleum value and
inflation rate.
Pesticide, Herbicide, Fertilizer and Acreage are Highly Reduced
Jute crop requires less fertilizer, herbicide and pesticide compared to
cotton crop. Compared to cotton, Jute crop requires less land area to
produce a similar amount of vegetable fiber.
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Can Save Millions of Trees Worldwide
Every year hundreds of thousands of trees are cut for paper and furniture
industries. If we tend to select bags and furnishings manufactured from
jute, we tend to might save a lot of trees. The increasing level of awareness
about the environment and therefore the advantages of jute, leads a lot of
and more people to pick jute and make their fashion more green and eco-
friendly. Not solely using jute bags, but conjointly using craft, ornamental
things, footwear, carpets, clothing, webbing, handcrafts in jute. Geotextile
and jute fabrics for construction are extremely requested too.
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Help to Maintain Ecological Balance in the Nature
Trees are important for our planet to take care of the earth’s environmental
balance. Using jute merchandise can save these trees and contribute to
ecological balance on the world. Tree protection might solve issues such soil
erosion, floods, rain imbalance, soil fertility, global warming, climate
changes, shrinking life habitats, etc.
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Market Outlook
The global jute bag business is presently at an emergent stage with
encouraging growth aspects. The demand for jute bags has witnessed a
surge over the past few years, particularly within the European Union. This
will be attributed to the growing surroundings consciousness within the
region. The imports of jute bags in non-producing countries have also been
facilitated by the ban on plastic packaging materials and bags. Additionally,
the benefits offered by jute bags such as their biodegradability, durability,
low cost, high strength, etc. have further supported the market growth.
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The market has further been segmented on a regional basis and includes
India, Bangladesh, China and others. Amongst these, India holds the
majority of the share, representing the leading producer of jute bags.
Jute could be a natural fiber obtained from the bark of the white jute plant
or the tossed jute plant. It additionally known as the golden fiber because
of its golden and silky shine, and is extensively utilized in the
manufacturing of packaging products and textiles. As a packaging
material, jute offers benefits similar to smart insulation, low thermal
conduction and moderate moisture retention. On account of this, jute bags
are used as packaging material for bulk product also as shopping and gift
bags.
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The global jute bag business is presently at a nascent stage with
encouraging growth aspects. The demand for jute bags has witnessed a
surge over the past few years, particularly within the European Union. This
may be attributed to the growing surroundings consciousness within the
region. The imports of jute bags in non-producing countries have conjointly
been facilitated by the ban on plastic packaging materials and bags.
Additionally, the advantages offered by jute bags akin to their
biodegradability, durability, low cost, high strength, etc. have further
supported the market growth. The worldwide jute bag market to continue
its moderate growth throughout the next 5 years
Related Project: - Jute and Jute Based Project, Oil, Coir, Shopping Bags
Projects
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Jute is considered a unique and environment-friendly fiber. This natural
fiber has made frequent appearances on fashion ramps, in regular
moreover as luxury attire and accent designs. Accessories like jute bags,
stoles, shoes and hats have drawn clapping from customers and designers
as jute's strength and eco-friendly properties create it stand out from man-
made fiber. Once combined with different fiber like cotton, linen, or wool,
jute is wont to produce a delightful array of products.
Currently, there are 83 composite jute mills in India. West Bengal leads the
list with 64 jute mills, followed by Andhra Pradesh that has seven. Bihar
and utter Pradesh have three mills every. These mills contribute to a
diverse vary of jute products from gunny bags to home interior decoration
things as well as economical and eco-friendly twill bags, geo-textiles that
don't enable simple water penetration, carpets and floor rugs.
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The global jute bag market reached a value of US$ 1.8 Billion in 2018,
exhibiting a CAGR of around 11.5% during 2011-2018. The market is
projected to reach a value of US$ 3.1 Billion by 2024. The global jute bag
industry is currently at a nascent stage with encouraging growth aspects.
The demand for jute bags has witnessed a surge over the past few years,
particularly in the European Union. This can be attributed to the growing
environment consciousness in the region. The imports of jute bags in non-
producing countries have also been facilitated by the ban on plastic
packaging materials and bags. Additionally, the benefits offered by jute
bags such as their biodegradability, durability, low cost, high strength, etc.
have further supported the market growth.
Related books: - Jute & Coir Products
15. www.entrepreneurindia.co
The imports of jute bags in non-producing countries have additionally been
facilitated by the ban on plastic packaging materials and bags. In addition,
the advantages offered by jute bags similar to their biodegradability,
durability, low cost, high strength, etc. have more supported the market
growth. With the rise of population and civilization, the demand for the jute
bag is additionally increasing; awareness regarding the surroundings is
also the rationale for jute bag demand. The government has already taken
steps toward the eco-friendly product, and as result, they ban the
utilization of plastic bag thus the jute bags are the most effective
replacement for plastic bags.
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Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site
Development Exp. 0.00 1240.00 1240.00Capital 0.00 1292.20 1292.20
Buildings 0.00 1382.00 1382.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 1485.00 1485.00
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 20.00 20.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 97.00 97.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
Fees & Exp. 0.00 50.00 50.00
Internal Cash
Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 3876.59 3876.59
Preliminary& Pre-
operative Exp 0.00 5.00 5.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 143.00 143.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 746.79 746.79
TOTAL 0.00 5168.79 5168.79TOTAL 0.00 5168.79 5168.79
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Project at a Glance
Yea
r
Annualised Book
Valu
e
Debt Divide
nd
Retained
Earnings
Payou
t
Probab
le
Market
Price
P/E
Ratio
Yield
Price/
Book
Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-
2 6.26 9.29
16.2
6 24.00 0.00
100.
00 6.26 0.00 6.26 1.00 0.00
2-
3 8.94 11.58
25.1
9 18.00 0.00
100.
00 8.94 0.00 8.94 1.00 0.00
3-
4 11.64 13.95
36.8
4 12.00 0.00
100.
00 11.64 0.00 11.64 1.00 0.00
4-5 14.28 16.29
51.1
2 6.00 0.00
100.
00 14.28 0.00 14.28 1.00 0.00
5-6 16.82 18.58
67.9
4 0.00 0.00
100.
00 16.82 0.00 16.82 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt /
-
Deposi
ts
Debt
Equity
as-
Equity
Total
Net
Wort
h
Retur
n on
Net
Worth
Profitability Ratio Assets
Turnov
er
Ratio
Curre
nt
Ratio
Individ
ual
Cumula
tive
Overa
ll
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.35 1.35 1.48 1.48 3.76 6.09% 3.47% 2.36%
4457.
62
13.03
% 3.44 1.07
2-3 1.65 1.49 0.71 0.71 2.41 6.67% 4.44% 2.89%
4964.
06
12.44
% 3.61 1.18
3-4 2.01 1.65 2.01 0.33 0.33 1.65 7.06% 5.15% 3.30%
5667.
58
12.43
% 3.62 1.30
4-5 2.44 1.82 0.12 0.12 1.19 7.32% 5.66% 3.60%
6371.
10
12.42
% 3.55 1.44
5-6 2.95 2.01 0.00 0.00 0.90 7.48% 6.03% 3.81%
7074.
62
12.41
% 3.43 1.75
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 47.67%
Total BEP (% of Installed Capacity) 50.88%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 27.77%
Payback Period of the Project is ( In Years )
2 Years 3
Months
Fixed Assets Coverage Ratio ( No. of times ) 19.070
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1. What is Jute Fabric and Gunny Bag Manufacturing
industry ?
2. How has the Jute Fabric and Gunny Bag
Manufacturing industry performed so far and how
will it perform in the coming years ?
3. What is the Project Feasibility of Jute Fabric and
Gunny Bag Manufacturing Plant ?
4. What are the requirements of Working Capital for
setting up Jute Fabric and Gunny Bag
Manufacturing plant ?
Major Queries/Questions Answered in the Report?
21. 5. What is the structure of the Jute Fabric and Gunny
Bag Manufacturing Business and who are the
key/major players ?
6. What is the total project cost for setting up Jute
Fabric and Gunny Bag Manufacturing Business?
7. What are the operating costs for setting up Jute
Fabric and Gunny Bag Manufacturing plant ?
8. What are the machinery and equipment
requirements for setting up Jute Fabric and Gunny
Bag Manufacturing plant ?
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22. 9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up Jute Fabric and Gunny
Bag Manufacturing plant ?
10. What are the requirements of raw material for
setting up Jute Fabric and Gunny Bag
Manufacturing plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up Jute Fabric and Gunny Bag
Manufacturing Business?
12. What is the Manufacturing Process of Jute Fabric
and Gunny Bag?
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13. What is the total size of land required for setting up Jute
Fabric and Gunny Bag Manufacturing plant ?
14. What will be the income and expenditures for Jute
Fabric and Gunny Bag Manufacturing Business?
15. What are the Projected Balance Sheets of Cement
Manufacturing plant ?
16. What are the requirement of utilities and overheads for
setting up Jute Fabric and Gunny Bag Manufacturing plant?
17. What is the Built up Area Requirement and cost for setting up
Jute Fabric and Gunny Bag Manufacturing Business?
24. 18. What are the Personnel (Manpower)
Requirements for setting up Jute Fabric and Gunny
Bag Manufacturing Business?
19. What are Statistics of Import & Export for Jute
Fabric and Gunny Bag?
20. What is the time required to break-even of Jute
Fabric and Gunny Bag Manufacturing Business?
21.What is the Break-Even Analysis of Jute Fabric and
Gunny Bag Manufacturing plant?
22.What are the Project financials of Jute Fabric and
Gunny Bag Manufacturing Business?
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25. 23. What are the Profitability Ratios of Jute Fabric
and Gunny Bag Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of
Jute Fabric and Gunny Bag Manufacturing
plant?
25. What are the Projected Pay-Back Period and
IRR of Jute Fabric and Gunny Bag
Manufacturing plant?
26. What is the Process Flow Sheet Diagram of Jute
Fabric and Gunny Bag Manufacturing project?
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26. 27. What are the Market Opportunities for setting
up Jute Fabric and Gunny Bag Manufacturing
plant?
28. What is the Market Study and Assessment for
setting up Jute Fabric and Gunny Bag
Manufacturing Business?
29. What is the Plant Layout for setting up Jute
Fabric and Gunny Bag Manufacturing Business?
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Our Detailed Project Report contains
Introduction
Properties
Uses & Applications
List of Plant & Machineries
Miscellaneous Items and Accessories
Instruments, Laboratory Equipments and Accessories
Electrification, Electric Load and Water
Maintenance, Suppliers/Manufacturers of Plant and Machineries
Process of Manufacture
Flow Sheet Diagram
List of Raw Materials
Availability of Raw Materials
Requirement of Staff & Labour
Skilled & Unskilled Labour
Requirement of Land Area
Built up Area
Plant Layout.
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Along with financial details as under:
Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
Factory Land & Building
Site Development Expenses
Plant & Machinery
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
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Working Capital Requirement Per Month
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
Overheads Required Per Month And Per Annum
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
Equity Capital
Preference Share Capital
Annexure 1 Cost of Project and Means of Finance
Annexure 2 Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
31. Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working. Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
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32. Annexure 6 :: Profitability ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
Variable Cost & Expenses
Semi-Var./Semi-Fixed Exp.
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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33. Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 ::Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.
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35. Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV
(Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P &
M)
Annexure 33 ::Interest and Repayment - Term Loans
Annexure 34:: Tax on Profits
Annexure 35 :: Projected Pay-Back Period And IRR
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36. Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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37. • Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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38. • Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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39. • Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
41. • Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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43. • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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44. • Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/ Items
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45. • Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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47. • Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P &
M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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51. Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Jute Fabric and Gunny Bag.” provides an insight
into Jute Fabric and Gunny Bag market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant Layout
and Project Financials of Jute Fabric and Gunny Bag project. The report
assesses the market sizing and growth of the Indian Jute Fabric and
Gunny Bag Industry. While expanding a current business or while
venturing into new business, entrepreneurs are often faced with the
dilemma of zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:
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• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
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situation by putting forward the emerging business opportunity
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Fabric and Gunny Bag project as a lucrative investment avenue.
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Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
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www.entrepreneurindia.co
64. o One of the leading reliable names in industrial world for
providing the most comprehensive technical consulting
services
o We adopt a systematic approach to provide the strong
fundamental support needed for the effective delivery of
services to our Clients’ in India & abroad
www.entrepreneurindia.co
Who are we?
65. We at NPCS want to grow with you by providing solutions scale
to suit your new operations and help you reduce risk and give a
high return on application investments. We have successfully
achieved top-notch quality standards with a high level of
customer appreciation resulting in long lasting relation and
large amount of referral work through technological
breakthrough and innovative concepts. A large number of our
Indian, Overseas and NRI Clients have appreciated our
expertise for excellence which speaks volumes about our
commitment and dedication to every client's success.
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66. We bring deep, functional expertise, but are known for our
holistic perspective: we capture value across boundaries and
between the silos of any organization. We have proven a
multiplier effect from optimizing the sum of the parts, not just
the individual pieces. We actively encourage a culture of
innovation, which facilitates the development of new
technologies and ensures a high quality product.
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67. o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Market Research Reports
o Business Plan
o Technology Books and Directory
o Industry Trend
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
www.entrepreneurindia.co
What do we offer?
68. o We have two decades long experience in project consultancy and
market research field
o We empower our customers with the prerequisite know-how to take
sound business decisions
o We help catalyze business growth by providing distinctive and
profound market analysis
o We serve a wide array of customers , from individual entrepreneurs
to Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
www.entrepreneurindia.co
How are we different ?