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A Tutorial on Robotics


          Deepak Kumar
          CSE(evening shift)
          Section: N2
          Roll no: 115343
What Is “Robotics” ?

   The word robotics is used to collectively define
    a field in engineering that covers the mimicking
    of various human characteristics
   Sound concepts in many engineering
    disciplines is needed for working in this
    particular field
   It finds it’s uses in all aspects of our life
What A Robot Can Mean ?

   An automatic industrial machine replacing the
    human in hazardous work
   An automatic mobile sweeper machine at a
    modern home
   An automatic toy car for a child to play with
   A machine removing mines in a war field all by
    itself and many more…
What Do We Mean Here ?
   Here we are aiming at design and prototyping
    of mobile robots capable of controlled
    locomotion
   It may be human controlled or automatic
   It must be able to perform certain tasks we set
    for it
   The task must be achieved within some given
    limitations
Basic Parts Of Our Mobile Robot

   Locomotion system
   Sensory devices for feedback
   Sensor Data processing unit
   Control system
   End actuators
   Power supply system
Locomotion System

   As the name suggests a mobile robot must
    have a system to make it move
   This system gives our machine the ability to
    move forward, backward and take turns
   It may also provide for climbing up and down
Locomotion System

   The concept of locomotion invariably needs
    rotational motion e.g. a wheel driven by some
    power source
   This involves conversion of electrical energy
    into mechanical energy, which we can easily
    achieve using electrical motors
   The issue is to control these motors to give the
    required speed and torque
Power, Torque and Speed

   A simple equation: Power is the product of
    Torque and Angular velocity
   P=ζXω
   This implies that if we want more torque
    (pulling capacity) from the same motor we may
    have to sacrifice speed and vice versa
Another Simple Relation

   The dc motors (tape motors) available have
    very high speed of rotation which is generally
    not needed. But what they lack is torque output
   For reduction in speed and increase in pulling
    capacity we use pulley or gear systems
   These are governed by: ω1 X r1 = ω2 X r2
   The above concept will be discussed shortly
Using Pulleys

                                           r2
  r1                 Belt
             ω1
                                                          ω2
                      Belt
Motor
                                       Wheel
ω1r1 = ω2r2 => ω2 = ω1r1 / r2
τ1ω1 = τ2ω2 => τ2 = τ1ω1 / ω2 => τ2 = τ1r2 / r1
Thus we get reduction in speed and increased torque. Hence
our machine is able to cross over obstacles easily and also
pull more load
Multi Pulley Systems
Motor               Intermediate Pulley           Wheel

                                                     r2
     r1                      r1                                        ω2
               ω1
                                   r2     ω3

 ω1r1 = ω3r2 => ω3 = ω1r1 / r2
 τ1ω1 = τ3ω3 => τ3 = τ1ω1 / ω3 => τ3 = τ1r2 / r1
 ω3r1 = ω2r2 => ω2 = ω3r1 / r2
 τ2ω2 = τ3ω3 => τ2 = τ3ω3 / ω2 => τ2 = τ3r2 / r1 => τ2 = τ1r22 / r12
 Hence for n pulley system => τ = τ r n / r n
Features of Pulley System

   Simple and easy to use
   Flexible rubber belts make the job easier
   Maximum torque restricted by friction limits
   Very high torque system cannot be achieved
Geared Systems
   Gears are the most common form of torque
    increment devices, found in almost all
    mechanical machines
   The concept of reducing the rotation speed to
    increase torque is known as ‘Gear Reduction’
   A high speed motor with low torque is used to
    drive heavier loads at lower speeds
   They have much more efficiency than pulleys
   The maximum torque capability is not limited
    by friction but material strength
Uses of Gear Systems

   ‘Gear Reduction’ to increase torque / decrease
    speed of rotation
   Alter the direction of rotation axis
   Synchronization to two axes
   Reversal of direction of rotation
Types of Gears

   Spur Gears
   Helical Gears
   Bevel Gears
   Worm Gears
   Rack and Pinion Gears
Spur Gears

   Very common kind of
    Gear
   Used primarily for
    gear reduction
   Reduction ratio is the
    ratio of teeth in the
    driver gear and the
    driven gear
Helical Gears

   These gears have
    better grip on each
    other than the spur
    gears
   Can also be used for
    changing the axis
    direction
Bevel Gears

   Mostly used for
    altering the direction
    of the rotation axis
   The gear reduction
    can be achieved by
    different number of
    teeth in the gears
Worm Wheel Mechanism

   Used for very high
    gear reduction
   The wheel is driven
    by the worm
    screw.One rotation of
    the worm causes the
    wheel to advance
    one tooth
Rack & Pinion Mechanism

   Used for converting
    rotational motion into
    linear motion
Power Supply System

   Suitable power supply is needed to run the
    motors and associated circuitry
   Typical power requirement ranges from 3V to
    24V DC
   220V AC supply must be modified to suit the
    needs of our machine
   Batteries can also be used to run robots
DC Power Supply

                                                          +V
Step Down Transformer                           D8
                 TX1              D7            D1N4007
                        D1N4007
                                       1000uF
                                       C1
230 V AC                                        D10
                                  D9            D1N4007
                        D1N4007

                                                          Ground
Simple Current Direction Reversal


     MG3       DC MOTOR           U5

     2                        1              NC1
               A

                                         COM1
           -




                          +

                                                       V3
                                             NO1
                                                            V DC
                                             NC2
                                         COM2
                                             NO2
                                         A

               S1
                                         B

                                       Relay_DPDT_nb

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Robotics

  • 1. A Tutorial on Robotics Deepak Kumar CSE(evening shift) Section: N2 Roll no: 115343
  • 2. What Is “Robotics” ?  The word robotics is used to collectively define a field in engineering that covers the mimicking of various human characteristics  Sound concepts in many engineering disciplines is needed for working in this particular field  It finds it’s uses in all aspects of our life
  • 3. What A Robot Can Mean ?  An automatic industrial machine replacing the human in hazardous work  An automatic mobile sweeper machine at a modern home  An automatic toy car for a child to play with  A machine removing mines in a war field all by itself and many more…
  • 4. What Do We Mean Here ?  Here we are aiming at design and prototyping of mobile robots capable of controlled locomotion  It may be human controlled or automatic  It must be able to perform certain tasks we set for it  The task must be achieved within some given limitations
  • 5. Basic Parts Of Our Mobile Robot  Locomotion system  Sensory devices for feedback  Sensor Data processing unit  Control system  End actuators  Power supply system
  • 6. Locomotion System  As the name suggests a mobile robot must have a system to make it move  This system gives our machine the ability to move forward, backward and take turns  It may also provide for climbing up and down
  • 7. Locomotion System  The concept of locomotion invariably needs rotational motion e.g. a wheel driven by some power source  This involves conversion of electrical energy into mechanical energy, which we can easily achieve using electrical motors  The issue is to control these motors to give the required speed and torque
  • 8. Power, Torque and Speed  A simple equation: Power is the product of Torque and Angular velocity  P=ζXω  This implies that if we want more torque (pulling capacity) from the same motor we may have to sacrifice speed and vice versa
  • 9. Another Simple Relation  The dc motors (tape motors) available have very high speed of rotation which is generally not needed. But what they lack is torque output  For reduction in speed and increase in pulling capacity we use pulley or gear systems  These are governed by: ω1 X r1 = ω2 X r2  The above concept will be discussed shortly
  • 10. Using Pulleys r2 r1 Belt ω1 ω2 Belt Motor Wheel ω1r1 = ω2r2 => ω2 = ω1r1 / r2 τ1ω1 = τ2ω2 => τ2 = τ1ω1 / ω2 => τ2 = τ1r2 / r1 Thus we get reduction in speed and increased torque. Hence our machine is able to cross over obstacles easily and also pull more load
  • 11. Multi Pulley Systems Motor Intermediate Pulley Wheel r2 r1 r1 ω2 ω1 r2 ω3 ω1r1 = ω3r2 => ω3 = ω1r1 / r2 τ1ω1 = τ3ω3 => τ3 = τ1ω1 / ω3 => τ3 = τ1r2 / r1 ω3r1 = ω2r2 => ω2 = ω3r1 / r2 τ2ω2 = τ3ω3 => τ2 = τ3ω3 / ω2 => τ2 = τ3r2 / r1 => τ2 = τ1r22 / r12 Hence for n pulley system => τ = τ r n / r n
  • 12. Features of Pulley System  Simple and easy to use  Flexible rubber belts make the job easier  Maximum torque restricted by friction limits  Very high torque system cannot be achieved
  • 13. Geared Systems  Gears are the most common form of torque increment devices, found in almost all mechanical machines  The concept of reducing the rotation speed to increase torque is known as ‘Gear Reduction’  A high speed motor with low torque is used to drive heavier loads at lower speeds  They have much more efficiency than pulleys  The maximum torque capability is not limited by friction but material strength
  • 14. Uses of Gear Systems  ‘Gear Reduction’ to increase torque / decrease speed of rotation  Alter the direction of rotation axis  Synchronization to two axes  Reversal of direction of rotation
  • 15. Types of Gears  Spur Gears  Helical Gears  Bevel Gears  Worm Gears  Rack and Pinion Gears
  • 16. Spur Gears  Very common kind of Gear  Used primarily for gear reduction  Reduction ratio is the ratio of teeth in the driver gear and the driven gear
  • 17. Helical Gears  These gears have better grip on each other than the spur gears  Can also be used for changing the axis direction
  • 18. Bevel Gears  Mostly used for altering the direction of the rotation axis  The gear reduction can be achieved by different number of teeth in the gears
  • 19. Worm Wheel Mechanism  Used for very high gear reduction  The wheel is driven by the worm screw.One rotation of the worm causes the wheel to advance one tooth
  • 20. Rack & Pinion Mechanism  Used for converting rotational motion into linear motion
  • 21. Power Supply System  Suitable power supply is needed to run the motors and associated circuitry  Typical power requirement ranges from 3V to 24V DC  220V AC supply must be modified to suit the needs of our machine  Batteries can also be used to run robots
  • 22. DC Power Supply +V Step Down Transformer D8 TX1 D7 D1N4007 D1N4007 1000uF C1 230 V AC D10 D9 D1N4007 D1N4007 Ground
  • 23. Simple Current Direction Reversal MG3 DC MOTOR U5 2 1 NC1 A COM1 - + V3 NO1 V DC NC2 COM2 NO2 A S1 B Relay_DPDT_nb