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Complete Denture
A dental prosthesis that replaces all of the natural
dentition and associated structures of maxilla and
mandible. It may be supported by mucosa or
sometimes by dental implants.
• Esthetic.
• Improve mastication.
• Improve speech.
• Function without interferences.
• Preservation of oral structures.
• Maintenance of health & comfort.
Primary
secondary
Primary impression
• Negative replica of the
oral tissues
• Done for the purpose of
diagnosis or
construction of tray
• Stiff to prevent distortion.
• Workable thickness must be
4mm.
• Altered in areas hindering the
ridge.
• Borders - 2mm short of
vestibule.
Tray selection
alginate Impression
compound
Perforated tray Non-
perforated
tray.
Conditioning the impression
• Sprinkle dental stone on impression
• Disinfection
- immersing in disinfectants for
10 mins
2% glutaraldehyde
bleach
iodophor
• trimming excess with BP blade
Primary cast
• Pour the plaster in
the impression in
3 steps.
• Done within
15min after
impression making.
• Base should have
10mm thickness.
• Pouring should be
done from distal
end.
• Trimming
Requirement of cast
• Free of voids.
• Record the details
accurately .
• Extend 3 to 4mm
beyond retromolar pad .
• Moisture free.
Special tray
• A custom made device
prepared for the particular
patient which is used to
carry , confine and
control an impression
material while making an
impression.
Why is it needed?
• Overview Of Border Moulding .
• To Support Green Stick Compound.
• To Make Out Final Impression .
• To Provide Even Thickness Of The
Impression Material.
Requirements
• Well adapted to the primary cast .
• 2mm thick in the palate area and
lingual flange for rigidity.
• 2mm relief near the sulcus.
• Free of voids & projections in the
tissue surface.
Polystyrene Trays
• Soak in water
 Draw the outline on the
cast.
 Block out the undercuts
using wax.
 Place the wax spacer on
the cast.
• record tissues in a state of anatomical rest.
• Stability during impression making.
• Relief the non stress bearing areas .
• 2mm thick.
• modelling wax , non asbestos & casting
liner.
Fabrication of custom tray
(cold cure resin)
• Sets by chemical reaction
• autopolymerising
• Irreversible
• Two techniques
• L/P ratio – 1 : 3
• After mixing monomer & polymer
undergoes six stages
- wet sandy
- early stingy
- late stingy
- dough
- rubbery
- stiff
Handle
• Place anteriorly.
• 3mm thick
• 8mm long
• 8mm high.
• Should be parallel to the long axis
of the teeth.
• Negative likeness made for the purpose of
fabricating a prosthesis.
• It should have the finer details of denture
bearing area at rest .
 border moulding / peripheral tracing
 make wash out impression
 postdamming
The shaping of an impression material by
manipulation or action of tissues adjacent to
the borders of impression
:
simultaneous border moulding
incremental border moulding
Tray preparation before imp.
making
• Wax spacer should be removed.
• Remove 0.5 – 1mm of tracing material
but not in post. palatal seal.
• Flanges and the border should be 2.5
to 3mm thick.
• Drill holes in tray to prevent tissue
displacement during imp.making.
• Tracing material enhances post
palatal seal.
• Serves as guide for positioning
the tray .
• Prevents aspiration of imp.
Material.
Materials for secondary imp
making
ZnOE paste
Medium bodied
elastomeric imp.
material
• Imp. must be free of voids
which is rectified by wax.
• Disinfect with iodophor or
2% glutaraldehyde for
10 mins.
• Prevents the width and height of the
sulcus
• Mainly preserves mucobuccal and
mucolingual borders.
Materials used
beading utility wax
boxing plaster with pumice ,
paddle boxing and
caulking compound .
Replica of the tooth structures ,
residual ridge areas and
other parts of the dental arch
or facial structures used to
fabricate a dental restoration
or prosthesis.
Record base
• Base of denture .
• Support wax occlusal rims.
Requirements :
 Well adapted to the final cast .
 Dimensionally stable.
 Retentive .
 1mm thick on the crest and facial slope of the
ridge .
 2mm thick in the palatal and lingual flange.
 Smooth and rounded borders.
• ZnOE.
• Elastomeric impression
materials .
• Soft and hard curing
resins.
Occlusal rims
Occluding surfaces built on temporary
or permanent denture bases for the
purpose of making maxillo-
mandibular relation records and
arranging teeth.
o Primarily serves as gingiva
o Done mainly to arrange teeth
Rolled wax technique
Pre-formed occlusal rim
Metal occlusal rim former
• 22mm high from the depth of the sulcus.
• Ant region should be 8mm away from
incisive papilla .
• 4 – 6 mm wide in ant region.
• Occlusal table should be 18mm high from
the depth of sulcus.
• Occlusal table should be 8 – 12 mm wide
posterior.
• Occlusal table should be 10 – 12 mm
above the crest of alveolar ridge anteriorly.
• Thermoplastic material
 Adapt from centre to periphery using
Bunsen flame.
 Overheat may lead to leaching.
 Adapt by applying pressure with a
wet cotton swab .
 Borders are adapted upto sulcus using
a blunt spatula .
Mandibular occlusal rim
• 6 -8mm high from the crest of the ridge
anteriorly
• 18mm high from depth of the sulcus in the
canine eminence region
• 3 – 6mm high from the crest of the ridge
posteriorly
• The occlusal plate should extend to 2/3rd ht of
the retromolar pad posteriorly
• Width
anteriorly 4 – 6mm
posteriorly 8 – 12mm
Centric occlusion:
Term used to describe the position of
the lower jaw when the teeth are fully
occluded together.
Centric relation:
It is the mandibular jaw relation in which
the head of the condyle is situated as far
superior and posterior as it can.
A Device Used To Record The
Positional Relations Of The
Maxillary Arch To The
Tempromandibular Joints And
To Orient Dental Casts In This
Same Relationship To The
Opening Axis Of The
Articulator .
The procedure of attaching the
maxillary and mandibular casts
to the articulator in the
recorded jaw relations.
 Zeroing the articulator.
 Mounting the maxillary cast.
 Mounting the mandibular cast.
Maxilla:
Mandible:
• A malocclusion of the teeth in
which the front upper incisor
and canine teeth project over the
lower.
• vertical overlap.
• Increased projection of the upper
teeth in front of the lower teeth,
usually measured parallel to the
occlusal plane.
• Horizontal overlap.
The contouring of a pattern in
wax generally to shaping in
wax of the contours of a trial
denture.
• .
Festooning :
• By creating depressions
interdentally.
• Wax should be carved around the
neck of the tooth with wax spatula.
• Anteriors- 60degree.
• Posteriors – 45 degree.
• Thin down near neck of the teeth for
free gingiva.
Carving :
• Stippling is produced
interdentally with a tooth
brush or bristle brush in the
region of attached gingiva.
• Effective in regions of
interproximal areas.
• Polish by flaming and wiping with
cotton.
• Polish with damp nylon stocking in
rough areas.
• Normal thickness – 2mm -2.5mm.
Involves Replacing The Base
Of Waxed Portions With
Final Denture Materials
• It Helps To Maintain
Position Of The Denture.
• Mainly Prevents Plaster
From Getting Under The
Denture.
• Process by which trial denture is
surrounded by stone / plaster in
a metal flask .
• It basically creates a mould for
acrylic denture.
• Two Pour
• Three Pour
• Four Pour
Ideal Material For Investing - Stone
Three Pour Technique
• Flask- Hanau flask .
• Soak the cast in slurry water.
• Checking the fit .
• Excess height is trimmed off.
• Lubricate using petroleum jelly .
• Reduces the possibility of distortion
and fracture.
• Deflasking is easier.
• Separating media is applied at base of
sides.
• Stone filled in the lowest portion.
• Allowed to set for 20mins.
• Apply separating media over 1st pour .
• Middle portion of flask is assembled and
pour the 2nd mix till the occlusal surfaces
of teeth and allow to set for 20mins.
• Excess stone is removed to expose cusp
tips .
• Separating Media Is Applied
Again.
• Stone Mix Is Poured Filling
The Remainder Of Flask.
• Allow To Set For 20mins.
• First Pour
Cast Is Flasked In Lower Half.
• Second Pour
Rest Of The Flask Is Filled.
• Difficult To Deflask
• Risk Of Fracture
• Risk Of Distortion
• Eliminates the wax and
temporary denture base for
mould space.
• Place in boiling water for 5mins.
• Excess time in boiling water
causes wax liquify and soak in
stone.
• Opened flask is flushed with
boiling water to remove
remaining wax.
• Apply separating media on to the
stone surface excluding the
teeth.
• Mixed acrylic dough is formed
into a roll and adapt into
mould space.
• A plastic separating sheet is
placed over the dough and 2
halves are closed with pressure.
• Polymerisation.
• It Is Defined As Forming Of A Compound By
Joining Together Of Molecules Of Small
Mol.Wt Into A Compound Of Large Mol.Wt.
Spl Electrical Curing Chambers
 Flask Is Kept In Water At
Room Temp. Is Raised For 74
Degree And Maintain For 2hrs.
 Boil For 1hr.
Long Curing Cycle
• Slow.
• Cure At Low Temperature For
Long Time For Thick
Dentures.
• Less Prone To Porosity.
• Temp – 74 Degree.
• Time – 8hrs.
• No Need To Boil.
• Less Risk Of Porosity.
• Less Residual Monomer.
• Indicated For Thick Acrylic
Appliances.
• Slow Cooling
Bench Cooling.
• Fast Cooling
Bench Cooling For 30mins
And Placing It Under Running
Tap Water For 30mins.
• Removal of denture from
flask using a wedge
instrument.
• Hanau flask is stabilised in
a hydraulic press.
TRIMMING
Excess should be trimmed
off to reproduce the accurate
details.
Abrasives
Used for polishing and finishing
irregular surfaces.
Lathes Used For Trimming
Types:
Pumice:
Siliceous Material Of Volcanic
Origin.
Used As Both Abrasive/Polishing
Agent Depending On Particular
Size.
Carbides:
• Silicon carbide , boron carbide -
abrading agents.
si/boron + C carbides of the
high temp respective forms.
• The silicon carbide is sintered /
pressed with binder into
grinding wheels/ disks.
Eg: most of the stone burs are
made of SiC.
For trimming borders:
lathe mounted arbor band.
laboratory sized carbide burs.
For deeper frenum notches:
fissure bur mounted on lathe.
To remove stone in betn. Teeth/ to remove
acrylic nodules from denture:
pointed chisel/ fissure bur
To finish lingual border of
denture:
small sized carbide bur.
To reduce thickness of palate:
large egg shaped bur.
• A slurry of fine flour of
pumice with water is made.
• The rag wheel is wetted using
the slurry and polished at low
speed.
• In case of less accessible areas a
brush/ prophy cup with slurry is
used for polishing.
• High shine is produced using
no.341 TiGleam .
• Finally the denture is
brushed with green soap to
remove all traces of polishing
material.
• Rinse
• Storage - water.



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Surface anatomySurface anatomy
Surface anatomy
 
Anatomy of Soft palate
Anatomy of  Soft palateAnatomy of  Soft palate
Anatomy of Soft palate
 
Anatomy of Skull 2
Anatomy of  Skull 2Anatomy of  Skull 2
Anatomy of Skull 2
 
Anatomy of Scalp
Anatomy of  ScalpAnatomy of  Scalp
Anatomy of Scalp
 
Salivary gland
 Salivary gland Salivary gland
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Parotid region
Parotid region Parotid region
Parotid region
 
Anatomy of Oral cavity and tongue
Anatomy of  Oral cavity and tongueAnatomy of  Oral cavity and tongue
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Anatomy of Nasal and oral cavity
Anatomy of  Nasal and oral cavityAnatomy of  Nasal and oral cavity
Anatomy of Nasal and oral cavity
 
Infratemporal fossa
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Anatomy of Face and scalp
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laboratory procedures in make of complete denture

  • 1.
  • 2.
  • 3. Complete Denture A dental prosthesis that replaces all of the natural dentition and associated structures of maxilla and mandible. It may be supported by mucosa or sometimes by dental implants.
  • 4. • Esthetic. • Improve mastication. • Improve speech. • Function without interferences. • Preservation of oral structures. • Maintenance of health & comfort.
  • 5.
  • 6.
  • 8. Primary impression • Negative replica of the oral tissues • Done for the purpose of diagnosis or construction of tray
  • 9. • Stiff to prevent distortion. • Workable thickness must be 4mm. • Altered in areas hindering the ridge. • Borders - 2mm short of vestibule.
  • 12. Conditioning the impression • Sprinkle dental stone on impression • Disinfection - immersing in disinfectants for 10 mins 2% glutaraldehyde bleach iodophor • trimming excess with BP blade
  • 13. Primary cast • Pour the plaster in the impression in 3 steps. • Done within 15min after impression making. • Base should have 10mm thickness. • Pouring should be done from distal end. • Trimming
  • 14. Requirement of cast • Free of voids. • Record the details accurately . • Extend 3 to 4mm beyond retromolar pad . • Moisture free.
  • 15. Special tray • A custom made device prepared for the particular patient which is used to carry , confine and control an impression material while making an impression.
  • 16. Why is it needed? • Overview Of Border Moulding . • To Support Green Stick Compound. • To Make Out Final Impression . • To Provide Even Thickness Of The Impression Material.
  • 17. Requirements • Well adapted to the primary cast . • 2mm thick in the palate area and lingual flange for rigidity. • 2mm relief near the sulcus. • Free of voids & projections in the tissue surface.
  • 18.
  • 20. • Soak in water  Draw the outline on the cast.  Block out the undercuts using wax.  Place the wax spacer on the cast.
  • 21. • record tissues in a state of anatomical rest. • Stability during impression making. • Relief the non stress bearing areas . • 2mm thick. • modelling wax , non asbestos & casting liner.
  • 22. Fabrication of custom tray (cold cure resin) • Sets by chemical reaction • autopolymerising • Irreversible • Two techniques
  • 23. • L/P ratio – 1 : 3 • After mixing monomer & polymer undergoes six stages - wet sandy - early stingy - late stingy - dough - rubbery - stiff
  • 24.
  • 25. Handle • Place anteriorly. • 3mm thick • 8mm long • 8mm high. • Should be parallel to the long axis of the teeth.
  • 26.
  • 27. • Negative likeness made for the purpose of fabricating a prosthesis. • It should have the finer details of denture bearing area at rest .  border moulding / peripheral tracing  make wash out impression  postdamming
  • 28.
  • 29. The shaping of an impression material by manipulation or action of tissues adjacent to the borders of impression : simultaneous border moulding incremental border moulding
  • 30. Tray preparation before imp. making • Wax spacer should be removed. • Remove 0.5 – 1mm of tracing material but not in post. palatal seal. • Flanges and the border should be 2.5 to 3mm thick. • Drill holes in tray to prevent tissue displacement during imp.making.
  • 31. • Tracing material enhances post palatal seal. • Serves as guide for positioning the tray . • Prevents aspiration of imp. Material.
  • 32. Materials for secondary imp making ZnOE paste Medium bodied elastomeric imp. material
  • 33. • Imp. must be free of voids which is rectified by wax. • Disinfect with iodophor or 2% glutaraldehyde for 10 mins.
  • 34.
  • 35. • Prevents the width and height of the sulcus • Mainly preserves mucobuccal and mucolingual borders. Materials used beading utility wax boxing plaster with pumice , paddle boxing and caulking compound .
  • 36. Replica of the tooth structures , residual ridge areas and other parts of the dental arch or facial structures used to fabricate a dental restoration or prosthesis.
  • 37. Record base • Base of denture . • Support wax occlusal rims. Requirements :  Well adapted to the final cast .  Dimensionally stable.  Retentive .  1mm thick on the crest and facial slope of the ridge .  2mm thick in the palatal and lingual flange.  Smooth and rounded borders.
  • 38.
  • 39. • ZnOE. • Elastomeric impression materials . • Soft and hard curing resins.
  • 40.
  • 41. Occlusal rims Occluding surfaces built on temporary or permanent denture bases for the purpose of making maxillo- mandibular relation records and arranging teeth. o Primarily serves as gingiva o Done mainly to arrange teeth
  • 42. Rolled wax technique Pre-formed occlusal rim Metal occlusal rim former
  • 43. • 22mm high from the depth of the sulcus. • Ant region should be 8mm away from incisive papilla . • 4 – 6 mm wide in ant region. • Occlusal table should be 18mm high from the depth of sulcus. • Occlusal table should be 8 – 12 mm wide posterior. • Occlusal table should be 10 – 12 mm above the crest of alveolar ridge anteriorly.
  • 44. • Thermoplastic material  Adapt from centre to periphery using Bunsen flame.  Overheat may lead to leaching.  Adapt by applying pressure with a wet cotton swab .  Borders are adapted upto sulcus using a blunt spatula .
  • 45.
  • 46. Mandibular occlusal rim • 6 -8mm high from the crest of the ridge anteriorly • 18mm high from depth of the sulcus in the canine eminence region • 3 – 6mm high from the crest of the ridge posteriorly • The occlusal plate should extend to 2/3rd ht of the retromolar pad posteriorly • Width anteriorly 4 – 6mm posteriorly 8 – 12mm
  • 47.
  • 48. Centric occlusion: Term used to describe the position of the lower jaw when the teeth are fully occluded together. Centric relation: It is the mandibular jaw relation in which the head of the condyle is situated as far superior and posterior as it can.
  • 49. A Device Used To Record The Positional Relations Of The Maxillary Arch To The Tempromandibular Joints And To Orient Dental Casts In This Same Relationship To The Opening Axis Of The Articulator .
  • 50.
  • 51. The procedure of attaching the maxillary and mandibular casts to the articulator in the recorded jaw relations.  Zeroing the articulator.  Mounting the maxillary cast.  Mounting the mandibular cast.
  • 52.
  • 55. • A malocclusion of the teeth in which the front upper incisor and canine teeth project over the lower. • vertical overlap.
  • 56. • Increased projection of the upper teeth in front of the lower teeth, usually measured parallel to the occlusal plane. • Horizontal overlap.
  • 57. The contouring of a pattern in wax generally to shaping in wax of the contours of a trial denture.
  • 58.
  • 59.
  • 60. • .
  • 61. Festooning : • By creating depressions interdentally. • Wax should be carved around the neck of the tooth with wax spatula. • Anteriors- 60degree. • Posteriors – 45 degree. • Thin down near neck of the teeth for free gingiva. Carving :
  • 62.
  • 63. • Stippling is produced interdentally with a tooth brush or bristle brush in the region of attached gingiva. • Effective in regions of interproximal areas.
  • 64. • Polish by flaming and wiping with cotton. • Polish with damp nylon stocking in rough areas. • Normal thickness – 2mm -2.5mm.
  • 65.
  • 66. Involves Replacing The Base Of Waxed Portions With Final Denture Materials
  • 67.
  • 68.
  • 69. • It Helps To Maintain Position Of The Denture. • Mainly Prevents Plaster From Getting Under The Denture.
  • 70. • Process by which trial denture is surrounded by stone / plaster in a metal flask . • It basically creates a mould for acrylic denture.
  • 71.
  • 72. • Two Pour • Three Pour • Four Pour Ideal Material For Investing - Stone
  • 73. Three Pour Technique • Flask- Hanau flask . • Soak the cast in slurry water. • Checking the fit . • Excess height is trimmed off. • Lubricate using petroleum jelly . • Reduces the possibility of distortion and fracture. • Deflasking is easier.
  • 74. • Separating media is applied at base of sides. • Stone filled in the lowest portion. • Allowed to set for 20mins. • Apply separating media over 1st pour . • Middle portion of flask is assembled and pour the 2nd mix till the occlusal surfaces of teeth and allow to set for 20mins. • Excess stone is removed to expose cusp tips .
  • 75. • Separating Media Is Applied Again. • Stone Mix Is Poured Filling The Remainder Of Flask. • Allow To Set For 20mins.
  • 76.
  • 77. • First Pour Cast Is Flasked In Lower Half. • Second Pour Rest Of The Flask Is Filled. • Difficult To Deflask • Risk Of Fracture • Risk Of Distortion
  • 78. • Eliminates the wax and temporary denture base for mould space. • Place in boiling water for 5mins. • Excess time in boiling water causes wax liquify and soak in stone. • Opened flask is flushed with boiling water to remove remaining wax.
  • 79.
  • 80.
  • 81. • Apply separating media on to the stone surface excluding the teeth. • Mixed acrylic dough is formed into a roll and adapt into mould space. • A plastic separating sheet is placed over the dough and 2 halves are closed with pressure.
  • 82.
  • 83.
  • 84. • Polymerisation. • It Is Defined As Forming Of A Compound By Joining Together Of Molecules Of Small Mol.Wt Into A Compound Of Large Mol.Wt.
  • 85.
  • 86. Spl Electrical Curing Chambers  Flask Is Kept In Water At Room Temp. Is Raised For 74 Degree And Maintain For 2hrs.  Boil For 1hr.
  • 87. Long Curing Cycle • Slow. • Cure At Low Temperature For Long Time For Thick Dentures. • Less Prone To Porosity. • Temp – 74 Degree. • Time – 8hrs. • No Need To Boil.
  • 88. • Less Risk Of Porosity. • Less Residual Monomer. • Indicated For Thick Acrylic Appliances.
  • 89. • Slow Cooling Bench Cooling. • Fast Cooling Bench Cooling For 30mins And Placing It Under Running Tap Water For 30mins.
  • 90. • Removal of denture from flask using a wedge instrument. • Hanau flask is stabilised in a hydraulic press.
  • 91.
  • 92. TRIMMING Excess should be trimmed off to reproduce the accurate details. Abrasives Used for polishing and finishing irregular surfaces.
  • 93. Lathes Used For Trimming
  • 94. Types: Pumice: Siliceous Material Of Volcanic Origin. Used As Both Abrasive/Polishing Agent Depending On Particular Size.
  • 95. Carbides: • Silicon carbide , boron carbide - abrading agents. si/boron + C carbides of the high temp respective forms.
  • 96. • The silicon carbide is sintered / pressed with binder into grinding wheels/ disks. Eg: most of the stone burs are made of SiC.
  • 97.
  • 98.
  • 99. For trimming borders: lathe mounted arbor band. laboratory sized carbide burs. For deeper frenum notches: fissure bur mounted on lathe. To remove stone in betn. Teeth/ to remove acrylic nodules from denture: pointed chisel/ fissure bur
  • 100. To finish lingual border of denture: small sized carbide bur. To reduce thickness of palate: large egg shaped bur.
  • 101.
  • 102.
  • 103. • A slurry of fine flour of pumice with water is made. • The rag wheel is wetted using the slurry and polished at low speed. • In case of less accessible areas a brush/ prophy cup with slurry is used for polishing. • High shine is produced using no.341 TiGleam .
  • 104. • Finally the denture is brushed with green soap to remove all traces of polishing material. • Rinse • Storage - water.
  • 105.
  • 106.
  • 107.
  • 108.