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Biological Processes03 - 2019
2
Our Solution for Your Waste
Biological
Drying
Composting
 Enclosed
 Odour Control
 MSW & Organic
Waste
 Suitable for
Sludges & very
wet Waste
3
Application
Municipal waste:
Composting / Biological drying
Green waste: Composting
Organic waste: Composting
Sewage sludge, digester sludge, POME*:
Composting / Biological drying
4
Upgrade Options for Composting Site
Existing Open
Heaps
Turning by
wheel loader
Open Windrow
(Triangular
Heap)
With BACKHUS
A-Series Turner
CONVAERO
Mobile Heap
With wheel
loader
CONVAERO Bay
Sophistication, Efficiency & Cost
Full process control
Process &
Turning enclosed
CONVAERO
Lane
With BACKHUS
CON-Serie
Turner
Tunnel / LTC
Fully enclosed
Option 1 Option 2
Option 3a
Option 4 Option 5
Process enclosed (covered)
CONVAERO Membrane Covered System
Option 3b
CONVAERO
Windrow
With BACKHUS
A-Series Turner
5
Customised Upgrade According to Your Need
 From open heaps with loader to:
Step 1: Typically Options 1 to 3
Step 2: Typically Options 4 or 5
 From membrane covered system to:
Tunnel / LTC (for intensive phase) and
keep existing system for maturation
Operator wants
 more throughput on
same m²
 better product
 more reliable process
Operator must
 Abide laws and regulation
(enclosed)
 React to pressure from
neighbors
 From open heaps with loader to:
Any membrane covered system
(Options 2 to 4)
 From open windrows with turner to:
Option 3 or 4
6
Open Heap
 Degradation of organic substance by
microorganism
 Temperature regulation by natural venting
and occasional turning
 Humidity regulation by natural irrigation
and where appropriate water addition
7
Option 1 - Open Windrow with BACKHUS Turner
 Natural aeration optimized by regular
turning with windrow turner
 Concrete floor or asphalt (or any existing
hard standing)
 Adding moisture by windrow turner
Compared to loader turned heaps:
a turner improves oxygen supply and reduces process time
BACKHUS A-Series Turner
8
Option 2 - CONVAERO Mobile Heap
 Membrane covered, pressure aerated,
mobile heap
 Can be installed quickly and efficiently
on nearly any available area => no civil
works required
 As intensive phase with full process
control and safe sanitization
 Turning by wheel loader
 Also for temporary operation (e.g. trials)
or covering seasonal input variations
Compared to open heap and open windrow:
CONVAERO mobile heap is a enclosed system with full process control
CONVAERO Mobile Heap
9
Option 3a - CONVAERO Bay
 Membrane covered, pressure
aerated, static waste pile in a bay
 Permanent facility & Continuous
operation
 Loader is the only mobile machine
required
 Future proof – flexible to cope with
varying input material
Compared to COVAERO mobile heap:
CONVAERO Bay provides higher capacity, easy operation (in-floor-aeration),
leachate collection included
CONVAERO Bay
10
Option 3b - CONVAERO Windrow with BACKHUS Turner
 Membrane covered, pressure aerated,
semi-dynamic windrow
 Turning by Standard BACKHUS Turner
A45 – A75
 Integrated Turner and cover winder
 Mixing of materials included (e.g.
digestate & green waste)
 Future proof – flexible to cope with
varying input material
Compared to open windrow:
CONVAERO is a covered process with full process control.
Compared to CONVAERO Mobile Heap or Bay – it adds dynamic aspect to the
membrane system.
For both comparisons: higher product quality, shorter process time
BACKHUS A-Series Turner with Cover Winder
11
Option 4 – CONVAERO System with BACKHUS CON
 Membrane covered, pressure aerated,
semi-dynamic lane
 Site operation is almost fully enclosed
despite frequent turning
 Input material with high moisture content
up to 70% can be treated with this
solution.
 Press water, surface water and roof water
from membrane covers can be collected
separately.
 Future proof – flexible to cope with
varying input material
Compared to any of the previous options:
- Semi-automatic operation
- 25% more capacity than windrow with the same footprint & same height.
- Also enclosed during turning
CONVAERO
System &
BACKHUS CON
BACKHUS CON- Series Turner
12
 Closed system
 Controlled, automatically regulated
pressure ventilation
 Controlled, automatic humidification
 Registration and recording of the process
parameters oxygen, temperature, air flow
 Automatic control of the process
parameters via PLC & SCADA system
Option 5 - Closed Tunnel with Pressure Ventilation
Compared to Options 1 to 4
- Fully enclosed system with scrubber & biofilter emission control
- Fully automated operation possible
Tunnel
LTC
13
On-Floor Aeration System for Option 2
Fan mounted in metal frames
On-floor aeration system
Aeration system fixed with fan & pipes
Input
14
In-Floor Aeration System for Option 3
Fan installation variation 3 - Aeration tunnel
Fan installation variation 1 - Fans mounted at wall
Fan installation variation 2 – Fans mounted in metal
frames
In-floor aeration with concrete slab
and side wall
In-floor aeration installation - aeration pipes assembly
In-floor aeration installation - nozzles
15
Civil Works and Aeration System for Option 4
Cross Section Side View
Aeration floor
Membrane cover
Aeration tunnel
Water lock pit

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Biological processes 03 2019

  • 2. 2 Our Solution for Your Waste Biological Drying Composting  Enclosed  Odour Control  MSW & Organic Waste  Suitable for Sludges & very wet Waste
  • 3. 3 Application Municipal waste: Composting / Biological drying Green waste: Composting Organic waste: Composting Sewage sludge, digester sludge, POME*: Composting / Biological drying
  • 4. 4 Upgrade Options for Composting Site Existing Open Heaps Turning by wheel loader Open Windrow (Triangular Heap) With BACKHUS A-Series Turner CONVAERO Mobile Heap With wheel loader CONVAERO Bay Sophistication, Efficiency & Cost Full process control Process & Turning enclosed CONVAERO Lane With BACKHUS CON-Serie Turner Tunnel / LTC Fully enclosed Option 1 Option 2 Option 3a Option 4 Option 5 Process enclosed (covered) CONVAERO Membrane Covered System Option 3b CONVAERO Windrow With BACKHUS A-Series Turner
  • 5. 5 Customised Upgrade According to Your Need  From open heaps with loader to: Step 1: Typically Options 1 to 3 Step 2: Typically Options 4 or 5  From membrane covered system to: Tunnel / LTC (for intensive phase) and keep existing system for maturation Operator wants  more throughput on same m²  better product  more reliable process Operator must  Abide laws and regulation (enclosed)  React to pressure from neighbors  From open heaps with loader to: Any membrane covered system (Options 2 to 4)  From open windrows with turner to: Option 3 or 4
  • 6. 6 Open Heap  Degradation of organic substance by microorganism  Temperature regulation by natural venting and occasional turning  Humidity regulation by natural irrigation and where appropriate water addition
  • 7. 7 Option 1 - Open Windrow with BACKHUS Turner  Natural aeration optimized by regular turning with windrow turner  Concrete floor or asphalt (or any existing hard standing)  Adding moisture by windrow turner Compared to loader turned heaps: a turner improves oxygen supply and reduces process time BACKHUS A-Series Turner
  • 8. 8 Option 2 - CONVAERO Mobile Heap  Membrane covered, pressure aerated, mobile heap  Can be installed quickly and efficiently on nearly any available area => no civil works required  As intensive phase with full process control and safe sanitization  Turning by wheel loader  Also for temporary operation (e.g. trials) or covering seasonal input variations Compared to open heap and open windrow: CONVAERO mobile heap is a enclosed system with full process control CONVAERO Mobile Heap
  • 9. 9 Option 3a - CONVAERO Bay  Membrane covered, pressure aerated, static waste pile in a bay  Permanent facility & Continuous operation  Loader is the only mobile machine required  Future proof – flexible to cope with varying input material Compared to COVAERO mobile heap: CONVAERO Bay provides higher capacity, easy operation (in-floor-aeration), leachate collection included CONVAERO Bay
  • 10. 10 Option 3b - CONVAERO Windrow with BACKHUS Turner  Membrane covered, pressure aerated, semi-dynamic windrow  Turning by Standard BACKHUS Turner A45 – A75  Integrated Turner and cover winder  Mixing of materials included (e.g. digestate & green waste)  Future proof – flexible to cope with varying input material Compared to open windrow: CONVAERO is a covered process with full process control. Compared to CONVAERO Mobile Heap or Bay – it adds dynamic aspect to the membrane system. For both comparisons: higher product quality, shorter process time BACKHUS A-Series Turner with Cover Winder
  • 11. 11 Option 4 – CONVAERO System with BACKHUS CON  Membrane covered, pressure aerated, semi-dynamic lane  Site operation is almost fully enclosed despite frequent turning  Input material with high moisture content up to 70% can be treated with this solution.  Press water, surface water and roof water from membrane covers can be collected separately.  Future proof – flexible to cope with varying input material Compared to any of the previous options: - Semi-automatic operation - 25% more capacity than windrow with the same footprint & same height. - Also enclosed during turning CONVAERO System & BACKHUS CON BACKHUS CON- Series Turner
  • 12. 12  Closed system  Controlled, automatically regulated pressure ventilation  Controlled, automatic humidification  Registration and recording of the process parameters oxygen, temperature, air flow  Automatic control of the process parameters via PLC & SCADA system Option 5 - Closed Tunnel with Pressure Ventilation Compared to Options 1 to 4 - Fully enclosed system with scrubber & biofilter emission control - Fully automated operation possible Tunnel LTC
  • 13. 13 On-Floor Aeration System for Option 2 Fan mounted in metal frames On-floor aeration system Aeration system fixed with fan & pipes Input
  • 14. 14 In-Floor Aeration System for Option 3 Fan installation variation 3 - Aeration tunnel Fan installation variation 1 - Fans mounted at wall Fan installation variation 2 – Fans mounted in metal frames In-floor aeration with concrete slab and side wall In-floor aeration installation - aeration pipes assembly In-floor aeration installation - nozzles
  • 15. 15 Civil Works and Aeration System for Option 4 Cross Section Side View Aeration floor Membrane cover Aeration tunnel Water lock pit