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Engine Assembly
1.
Engine Assembly MAHLE Powertrain
has provided low volume engine Contact Information assembly capability to the major OEMs for over 20 MAHLE Powertrain, LLC years. Today we support niche performance and ramp- Novi, MI 48375 down engine builds and service sub-assembly logistics powertrain@us.mahle.com (248) 473-6600 and supply. Our capacity helps free up our customer's plant to concentrate on the high volume environment. MAHLE Product Information 06/2009 1 ©MAHLE Powertrain LLC, 2009
2.
Engine Assembly
Closed loop quality review processes ensure that any anomalies are reported to the assembly or machining areas for immediate attention and remedial action. Engine assembly areas and associated cylinder head and block sub-system assembly lines are segregated from the machining areas to maintain a clean environment. We have a wealth of experience in taking programs from concept to manufacture; the adoption of existing customer products for end of life-cycle run-outs; adopting existing supplier bases to liberate the customer's own valuable productive resources; reducing plant complexity and management overheads; and delivering cost-effective solutions to our customers. Each assembly line is configured according to product MAHLE Powertrain has a track record of high achievement volume and complexity. MAHLE Powertrain uses a in bringing together all the facets of an effective combination of manual and automated processes, including manufacturing program, so minimizing the need for multi-spindle and other appropriate dedicated tooling. customers to invest in additional resources. With the existing Intelligent tooling and on-line computerized data capture world-wide facilities of MAHLE, these capabilities can be systems are employed to monitor key build functions and duplicated in the geographic region best suited to meet our collect significant data for compiling engine build records to customer’s needs. ensure full traceability. Completed engines are functionally tested at end-of-line including hot testing or power-check dynamometer testing, according to customer requirements, before proceeding to final dress, packaging and dispatch. At a preset frequency, engines are also audit tested using in-house dynamometers, after which they are dismantled and checked for build integrity. MAHLE Product Information 06/2009 2 ©MAHLE Powertrain LLC, 2009
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