1. S. BHARATH KUMAR
37, Debesanpet st.,
Muthialpet, Mobile : +919786671831
Puducherry-605003. Email : hb.bharath@gmail.com
India.
Aspiration
To work in a global competent atmosphere that enables me to cope with the
emerging trends to widen my spectrum of knowledge for the process of concern.
Academic Chronicle
NAME OF
QUALIFICATION
COLLEGE/
SCHOOL
UNIVERSITY/
BOARD
YEAR OF
PASSING
CGPA/
PERCENTAGE
M.Tech
(Manufacturing
Management)
BITS, Pilani BITS, Pilani 2015 9.71
B.Tech
(Mechanical
Engineering)
Pondicherry
Engineering
College
Pondicherry
University
2010 7.75
Higher Secondary
Fatima Higher
Secondary
School
Tamil Nadu State
Board
2006 83.75%
High School
Fatima Higher
Secondary
School
Tamil Nadu State
Board
2004 89.4%
Professional Chronicle
Experience : 5. 5 years as Production Engineer (B2) in Lucas Tvs Ltd.
Current CTC : 4.52 Lacs per Annum
Expected CTC : 7 Lacs per Annum
Notice Period : 2 months
Current Location : Puducherry
Familiar Manufacturing & Industrial Concepts
 Lean Manufacturing
 Knowledge on TPM Practices
 Knowledge on 5’s
 Knowledge on TQM Practices

2. Roles and Responsibilities
 Preparing Production Plan based on Customer Demand and adherence to
Production Schedule.
 Conducting Control Plan and Process audits in Assembly Line.
 Continuously improve the standards of Manufacturing Lines by means of
innovative thinking and ideas in all aspects of manufacturing.
 Conducting Failure Analysis and taking adequate measures to rectify the
same with the help of quality and Engineering departments.
 Coordinating Various Customer audits in assembly lines for the successful
completion of it.
 Coordinating for timely dispatch of products to the Various Customers and
thereby adhere to Customer Schedule.
 Conduct Method study and Time study analysis for assembly lines.
 Coordinating with process planning team in Initial Machine trials for New
Product Introduction and New assembly Line Introduction.
 Coordinate and ensure Timely introduction of New Products by involving in all
activities related it.
 Conduct meeting for manpower deployment, discussion on key issues of
previous day such as safety, machine breakdown, tool breakdown and high
rejections.
 Assessment of the Assembly lines for the conformance of 4M condition.
 Review of Line Audit reports such as Process audit, Poka yoke audit, Startup
check, Setup Verification, Safety audit and Producer maintenance check.
 Review of DRM sheets such as Production, Safety, 5’M change control,
Absenteeism.
 Conducting DRM with Service departments such as Purchase, Quality and
Maintenance for discussions related to Customer line rejections, Quality
issues, Production Plan, Material status, Machine/Tool Breakdown,
Absenteeism and EHS issues.
 Review on Rejections, Reworks and Disposal of the scrap materials.
 Productivity improvement by using various concepts of Manufacturing.
 Monitoring and Maintenance optimum Inventory.
 Monitoring and reduction of Scrap & Consumable cost.

3. Projects Handled
1. Kanban Implementation:
 Undertaken the project of implementation of Stores to Assembly Line
Kanban system in GRS module and successfully completed it for the
optimization of work in progress inventory.
2. Assembly Line Re-layout:
 Successfully completed the re-layout of Assembly line in GRS module
in order to improve the productivity.
3. Consumable Cost Reduction:
 Undertaken the project of Consumable Cost Reduction in IFA Rectifier
line by reduction of Biosol Consumption and successfully completed it.
4. Process Improvement:
 Undertaken the project of increasing the Output of Varnishing Plant in
IFA stator Assy line for productivity improvement.
5. Reduction of Operator Fatigue:
 Undertaken the project of Elimination of Manual pressing of CE bracket
and thereby reducing the operator fatigue.
6. Reduction of setting change over time:
 Undertaken the project of reducing the setting change over time in
GRS Assembly line and successfully completed it.
7. Elimination of ALR due to Noise defect:
 Undertaken the project of Elimination of ALR due to Noise rejection in
GRS Assembly Line by Shainin Design of Experiment (DOE) Approach
and successfully completed it
8. Reduction of cycle time in Fixing Bracket and Lever Greasing Process:
 Undertaken the project of reduction of cycle time in Fixing Bracket and
Lever greasing stage and successfully completed it.

4. 9. Reduction of cycle time in Drive assembly process:
 Undertaken the project of elimination of Manual Operation of Jump
Ring inserting and integration of process sequence and successfully
completed it.
10. Low Cost Automation of spring assembly process in BG:
 Undertaken the project of Low Cost Automation (LCA) of BG spring
assembly process and successfully completed it.
11. YP8 & Penguin New Product Introduction:
 Worked in YP8 & Penguin Starter motor introduction Projects and
successfully completed it.
12. Elimination of orientation change of assembly locator in GRS Line:
 Undertaken the project of elimination of orientation change in the
bottom assembly locators (every stage) of GRS Main assembly line
and successfully completed it.
Achievements
 Reduced the Work in progress inventory in Assembly Line from 4 days to 2
days.
 Reduced the consumption of Biosol per alternator from 24 ml to 14 ml and
achieved a cost saving of 13 lacks per annum.
 Improved the productivity of Varnishing Plant in IFA stator line from 300 No.’s
to 432 No.’s per hour thereby reducing the Average Man hrs utilization from
248 hrs. to 166 hrs. per month.
 Reduced the setting change over time in GRS line from 15 minutes to 10
minutes.
 Achieved ever time highest production of 41200 starters in March 2015.
 Coordinated for various activities in Shop floor for DGP award and successfully
got the award in November 2012.
 Achieved ever time highest sales value of 180 lacks for spares in March 2015.
 Eliminated the Assembly line rejection due to Noise defect in GRS Line from
2050 ppm to zero ppm.
 Timely Introduction of New Products such as YP8 and Penguin Starter motor.
 Reduced the cycle time in Fixing bracket Greasing Setup by 5 sec. Fixing
Bracket Greasing is automated with a component pickup sensor.

5.  Reduced the Cycle Time in Lever greasing setup by 2 sec. Lever greasing is
automated with pickup senor and the Greasing Locator is modified for easy
placing and pickup of the lever.
 Introduced a Pneumatic Press Setup for CE Bracket Pressing and Operator
Fatigue Level is reduce in that Stage.
 Eliminated the Manual Operation of Jump Ring inserting and assembly made
in Single setup. Cycle time is reduced by 10 sec.
 With the help of Tool Design Engineer, Designed a new automated Spring
assembly Machine for assembly of spring in BG. The cycle time of the process
is reduced from 45 sec to 20 sec.
 Eliminated the orientation change in bottom assembly locators (every stage)
of GRS main assembly line by making the provision for the orientation change
in assembly drivers. Cycle time is reduced by 5 sec in every stage.
Personal Traits
 Work dedicated team player.
 Self-motivated and determined.
 Keenness to learn new things.
 Adaptable to changing situations.
Languages Known
 English & Tamil – Speak, Read and Write.
 Telugu – Speak.
Hobbies
 Photography.
 Playing carom.
 Playing cricket.
Personal Details
Father’s Name : J. SHANMUGAM.
Mother’s Name : S. KASTHURI BAI.
Date of Birth : 24th May, 1989.
Nationality : Indian.
Passport No. : H9108843.
Marital Status : Single.
Date :
Place : (S. BHARATH KUMAR)