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Myths and Realities in Battery
Engineering for EVs
Applying a Silicon Valley Approach
to Your EV Battery Program
Voltaiq company snapshot
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Market leading OEMs and battery manufacturers use Voltaiq
Battery Intelligence software to drive progress and profits
Voltaiq automates data aggregation and analysis across the
battery lifecycle, providing value at every stage
LIFECYCLE STAGE
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The Voltaiq platform A single, unified system ● Battery-specific analysis
Fastest time-to-insight ● Global team collaboration
Cell research &
development
Manufacturing
Pack design System
integration
In-field use Second Life /
Recycling
Why it matters
The global economy is in a rapid transition towards portable and storable
electricity, impacting every major technology sector
In mobility,
Tesla is racing ahead
while others are managing
high profile missteps
All images are copyright to their respective owners
Most OEMs have suffered major delays and issued recalls on new
EVs, with three large recalls in the last month alone
All images are copyright to their respective owners
OEMs face significant challenges in the make-or-break push to
electrify their fleets
What is so complicated about developing an EV battery system?
Everything. And the stakes are high.
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What is so complicated about developing an EV battery system?
Everything. And the stakes are high.
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What is so complicated about developing an EV battery system?
Everything. And the stakes are high.
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The basics
Myth #1: Have you seen this new breakthrough
battery innovation???
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Case study: Si anodes
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All images are copyright to their respective owners
Case study: Si anodes
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All images are copyright to their respective owners
Case study: Si anodes
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All images are copyright to their respective owners
From nanowires to encapsulation to control silicon volume expansion
All images are copyright to their respective owners
Case study: Si anodes
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Myth #2: The battery is a magic black box
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Without proper optimization, faster charge times will dramatically
accelerate degradation and decrease cycle life
Without proper optimization, faster charge times will dramatically
accelerate degradation and decrease cycle life
Battery Intelligence lets you design
optimum protocols that balance
performance and degradation
Myth #3: The specification sheet is all I need to pick a battery
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All images are copyright to their respective owners
Battery performance is not uniform, the cycle life curve you see in the
spec sheet is just exemplary
In reality, there is significant variation from cell-to-cell, even within the
same production lot
For business people
Myth #4: I can trust the supplier to qualify my battery
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All images are copyright to their respective owners
Myth #5: I can outsource battery development and integration
All images are copyright to their respective owners
Timeline schematic of EV battery development workflow: You really need to own the
process end-to-end to ensure a reliable product and delivery timelines are met
Myth #6: My engineering team is focusing on high value problems
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Your engineering teams are struggling to just keep up…
The Voltaiq Battery Intelligence software platform automates and accelerates battery
analysis, driving on-time product launches, risk mitigation and EV profitability
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Global automotive OEM:
Voltaiq improves battery engineer efficiency 35%
and facilitates collaboration across the globe
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Myth #7: My engineering team properly qualified our batteries
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For engineers
Myth #8: I can accelerate battery testing
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All images are copyright to their respective owners
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The spread in real world performance will vary dramatically from
any in-lab test you design
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All images are copyright to their respective owners
Myth #9: A good design of experiments (DoE) is all I need
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This cell-to-cell variability can lead to hundreds of cycles of variation at
end-of-life
Mean ± 2 standard deviations
This variation is a major problem in larger battery systems comprised of
many cells
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Myth #10: Once we qualify a battery we’re done
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All images are copyright to their respective owners
What was initially a one-to-one OEM-to-battery vendor
relationship now must become a many-to-many relationship
All images are copyright to their respective owners
Battery intelligence
Myth #11: I can build my own data system
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All images are copyright to their respective owners
Case study: The Powerhouse
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All images are copyright to their respective owners
Myth #12: I can use any data analysis platform or visualization tool
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Success!
Case Study: Meet new product introduction (NPI) launch deadlines
Time
Energy
(%)
Scenario 1: Everything is O.K. New product
release deadline
Pass
Fail
Success!
Redesign
Retest
Fail
Pass Miss product
release timeline
Spec
Fail
Time
Energy
(%)
Scenario 2: Pack(s) fails qualification
Pass
New product
release deadline
Spec
Retest
Fail
Pass
Fail
Time
Energy
(%)
Scenario 3: Pack(s) fails qualification sooner w/ Voltaiq
Pass
New product
release deadline
Spec
Identify issue
Start redesign
sooner
Identify issue
Get product to
market on time
You already have the data needed for high value KPI / analytics
Voltaiq
analysis
Time
Pass
Fail
Spec
Battery Intelligence helps you identify battery issues early in the
qualification process to ensure you meet your launch timelines
Myth #13: Each of my teams can solve this for themselves
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System
integration
Manufacturing In-field use
LIFECYCLE STAGE
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Cell research &
development
Manufacturing
Pack design System
integration
In-field use Second Life /
Recycling
Standard battery analysis practices waste time and money
due to outdated tools and inefficient workflows
LIFECYCLE STAGE
Voltaiq automates data aggregation and analysis across the
battery lifecycle, providing value at every stage
LIFECYCLE STAGE
The Voltaiq platform A single, unified system ● Battery-specific analysis
Fastest time-to-insight ● Global team collaboration
Cell research &
development
Manufacturing
Pack design System
integration
In-field use Second Life /
Recycling
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Summary, trends, and predictions
Myths we covered today...there were a lot!
Summary observations
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Trends and predictions
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Please join us for two upcoming Battery Intelligence webinars;
Applying a Silicon Valley Approach to Your EV Battery Program
Market leading OEMs and battery manufacturers use Voltaiq
Battery Intelligence software to drive progress and profits
Applying a Silicon Valley Approach to Your EV Battery Program

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Applying a Silicon Valley Approach to Your EV Battery Program

  • 1. Myths and Realities in Battery Engineering for EVs Applying a Silicon Valley Approach to Your EV Battery Program
  • 3. Market leading OEMs and battery manufacturers use Voltaiq Battery Intelligence software to drive progress and profits
  • 4. Voltaiq automates data aggregation and analysis across the battery lifecycle, providing value at every stage LIFECYCLE STAGE ● ● ● ● ● ● ● The Voltaiq platform A single, unified system ● Battery-specific analysis Fastest time-to-insight ● Global team collaboration Cell research & development Manufacturing Pack design System integration In-field use Second Life / Recycling
  • 6. The global economy is in a rapid transition towards portable and storable electricity, impacting every major technology sector
  • 7. In mobility, Tesla is racing ahead while others are managing high profile missteps All images are copyright to their respective owners
  • 8. Most OEMs have suffered major delays and issued recalls on new EVs, with three large recalls in the last month alone All images are copyright to their respective owners
  • 9. OEMs face significant challenges in the make-or-break push to electrify their fleets
  • 10. What is so complicated about developing an EV battery system? Everything. And the stakes are high. • • •
  • 11. What is so complicated about developing an EV battery system? Everything. And the stakes are high. • • •
  • 12. What is so complicated about developing an EV battery system? Everything. And the stakes are high. • • •
  • 14. Myth #1: Have you seen this new breakthrough battery innovation??? • • • • • • • • •
  • 15. Case study: Si anodes • • • All images are copyright to their respective owners
  • 16. Case study: Si anodes • • • • All images are copyright to their respective owners
  • 17. Case study: Si anodes • • • • • All images are copyright to their respective owners
  • 18. From nanowires to encapsulation to control silicon volume expansion All images are copyright to their respective owners
  • 19. Case study: Si anodes • • • • • • • All images are copyright to their respective owners
  • 20. Myth #2: The battery is a magic black box • • • •
  • 21. Without proper optimization, faster charge times will dramatically accelerate degradation and decrease cycle life
  • 22. Without proper optimization, faster charge times will dramatically accelerate degradation and decrease cycle life Battery Intelligence lets you design optimum protocols that balance performance and degradation
  • 23. Myth #3: The specification sheet is all I need to pick a battery • • • All images are copyright to their respective owners
  • 24. Battery performance is not uniform, the cycle life curve you see in the spec sheet is just exemplary
  • 25. In reality, there is significant variation from cell-to-cell, even within the same production lot
  • 27. Myth #4: I can trust the supplier to qualify my battery • • • • All images are copyright to their respective owners
  • 28. Myth #5: I can outsource battery development and integration All images are copyright to their respective owners
  • 29.
  • 30. Timeline schematic of EV battery development workflow: You really need to own the process end-to-end to ensure a reliable product and delivery timelines are met
  • 31. Myth #6: My engineering team is focusing on high value problems • •
  • 32. Your engineering teams are struggling to just keep up…
  • 33. The Voltaiq Battery Intelligence software platform automates and accelerates battery analysis, driving on-time product launches, risk mitigation and EV profitability ● ● ●
  • 34. Global automotive OEM: Voltaiq improves battery engineer efficiency 35% and facilitates collaboration across the globe • • 34 • •
  • 35. Myth #7: My engineering team properly qualified our batteries • • •
  • 37. Myth #8: I can accelerate battery testing • All images are copyright to their respective owners • • • •
  • 38. The spread in real world performance will vary dramatically from any in-lab test you design • • • • • • All images are copyright to their respective owners
  • 39. Myth #9: A good design of experiments (DoE) is all I need •
  • 40. This cell-to-cell variability can lead to hundreds of cycles of variation at end-of-life Mean ± 2 standard deviations
  • 41. This variation is a major problem in larger battery systems comprised of many cells • • •
  • 42. Myth #10: Once we qualify a battery we’re done • • • • • • • All images are copyright to their respective owners
  • 43. What was initially a one-to-one OEM-to-battery vendor relationship now must become a many-to-many relationship All images are copyright to their respective owners
  • 45. Myth #11: I can build my own data system • • • • • All images are copyright to their respective owners
  • 46. Case study: The Powerhouse • • • • • • All images are copyright to their respective owners
  • 47. Myth #12: I can use any data analysis platform or visualization tool • • • • • • • •
  • 48. Success! Case Study: Meet new product introduction (NPI) launch deadlines Time Energy (%) Scenario 1: Everything is O.K. New product release deadline Pass Fail Success! Redesign Retest Fail Pass Miss product release timeline Spec Fail Time Energy (%) Scenario 2: Pack(s) fails qualification Pass New product release deadline Spec Retest Fail Pass Fail Time Energy (%) Scenario 3: Pack(s) fails qualification sooner w/ Voltaiq Pass New product release deadline Spec Identify issue Start redesign sooner Identify issue Get product to market on time
  • 49. You already have the data needed for high value KPI / analytics Voltaiq analysis Time Pass Fail Spec
  • 50. Battery Intelligence helps you identify battery issues early in the qualification process to ensure you meet your launch timelines
  • 51. Myth #13: Each of my teams can solve this for themselves • • • • System integration Manufacturing In-field use LIFECYCLE STAGE • • •
  • 52. Cell research & development Manufacturing Pack design System integration In-field use Second Life / Recycling Standard battery analysis practices waste time and money due to outdated tools and inefficient workflows LIFECYCLE STAGE
  • 53. Voltaiq automates data aggregation and analysis across the battery lifecycle, providing value at every stage LIFECYCLE STAGE The Voltaiq platform A single, unified system ● Battery-specific analysis Fastest time-to-insight ● Global team collaboration Cell research & development Manufacturing Pack design System integration In-field use Second Life / Recycling ● ● ● ● ● ● ●
  • 54. Summary, trends, and predictions
  • 55. Myths we covered today...there were a lot!
  • 58. Please join us for two upcoming Battery Intelligence webinars; Applying a Silicon Valley Approach to Your EV Battery Program
  • 59. Market leading OEMs and battery manufacturers use Voltaiq Battery Intelligence software to drive progress and profits