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Power Electronics for Renewable Energy
                                June 2012




6/21/2012              CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   1
Renewable Energy Trends

• Solar/PV installations to reach 24 GW, up from 19
  GW in 2010. (IMS Research)
• Wind power installations will increase from 236 GW
  in 2011 to 563 GW in 2017. (Pike Research, 2011)
• 5 million cars manufactured in 2016 will be full HEV,
  plug-in HEV or EV. (Yole Développement, 2011)




6/21/2012       CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   2
Renewable Energy Applications Have Increased
    Cost and Performance Requirements For IGBTs
•    Decreased $/Watt
•    Higher current and voltage requirements
•    Faster switching speeds
•    Increased heat sensitivity
•    Higher efficiencies
•    Reducing switching
      losses




6/21/2012        CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   3
AgileSwitch Gate Drivers Were Developed to
            Address These Requirements




    AgileSwitch drivers leverage high speed FET driver
    technology and magnetics expertise, and monitor up
       to 8 distinct fault signals, to provide maximum
       switching performance and reliability for IGBTs
6/21/2012       CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   4
AgileSwitch Drivers Are Perfectly Matched for
                     Fuji IGBTs
• Designed from the ground up to work specifically with Fuji
  high power IGBT modules in demanding applications.
• Deliver more power than competitive gate drivers – only plug
  and play solutions available for 450A and 600A Econodual.
• Tuned to optimize Fuji IGBT performance
• Developed specifically for the following applications:

    Solar/PV Inverters        Wind Turbines
    Motor Drives              UPS
    HEV/EV                    Welding/Cutting
    High Speed Trains


6/21/2012                CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   5
Key Driver Benefits

• Higher peak drive current capability, higher wattage
  ratings, higher voltage ratings, and superior dV/dT
  immunity.
• Lower idle power with efficient gate charge delivery
  to compliment the cleaner power switching of IGBTs.
• Advanced fault monitoring and control available:
      –     Separate HI and LO Faults, All Faults
      –     Desaturation
      –     UVLO
      –     Cross Latch/ Cross Over
      –     Temperature
6/21/2012                CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   6
AgileSwitch Key Driver Features

      Minimum On and Off periods                 Plug-and-play solution
      Isolated DC/DC converter                   Interface for 3.3V, 5V or 15V logic levels
      Regulated gate-emitter voltage             +15V/-10V gate drive voltage
      Separate gate current paths                Suitable for IGBTs up to 1700V
      (on/off)
      Power supply under-voltage                 IGBT short-circuit protection
      lockout (Opt.)
      Reliable, long service life                Easy mounting directly onto the IGBT
      Up to 8 individual fault signals           Fault lockout functionality (Opt.)
      (Opt.)
      IGBT and ambient thermal fault             Monitor under voltage, overshoot,
      detection (Opt.)                           desaturation (Opt.)




6/21/2012               CONFIDENTIAL   (c) 2012 AgileSwitch, LLC                              7
Drivers can be Configured to Optimize the
                      Application

   • Configurations based on component changes or
     CPLD Programming – no need for custom PCBs
   • Options may include:
            • Desaturation time               •    Soft turn-off voltage level
            • Deadtime                        •    Soft turn-off time
            • Fault outputs                   •    Gate resistance
                                              •    Connectors




6/21/2012              CONFIDENTIAL   (c) 2012 AgileSwitch, LLC                  8
AgileSwitch Product Line




  Series     EconoDualTM                   PrimePACKTM           HPM
  Voltage      1200V                            1200V            1200V
               1700V                            1700V            1700V

  Currents   225A – 600A                  600A – 1400A        800A – 3600A




6/21/2012          CONFIDENTIAL   (c) 2012 AgileSwitch, LLC                  9
Master/Slave Options Improve Performance and
                 Reduce Cost

• Improved Parallel Timing
• Reduced system cost

                                                                     Slave Driver 2




                                                          Master Driver




                                  Slave Driver 1


6/21/2012      CONFIDENTIAL   (c) 2012 AgileSwitch, LLC                           10
Why AgileSwitch?

• Drivers are complex and challenging to develop
      – It’s what we do
• We tailor the driver for the application…
      – Optimize for switching speed and efficiency
      – Monitor and control fault conditions
      – Match connectors to your application
• …improve IGBT system qualification and performance
      –     Standard Plug and Play for immediate use
      –     Designed from the ground up for easy optimization
      –     Shipped with customer specific gate resistors
      –     Produced in the USA for rapid delivery

6/21/2012                CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   11
How to Get Started

The following key questions help us get started:
     1. Model numbers of IGBTs in use or considered.
     2. Operating frequency (kHz) – Maximum and nominal.
     3. Post Header Connector requirement – Fiber or
        electrical, and preference.
     4. Interface I/O signal voltages.
     5. If the IGBT is being driven in parallel. If so, how
        many? (2 or 3?)
     6. Any industry specific requirements.
     7. Estimated annual usage.
6/21/2012         CONFIDENTIAL   (c) 2012 AgileSwitch, LLC    12
Data Sheet, Spec Sheet and Intake are On-Line

• Data Sheet and Spec Sheets can be found on the
  Products page:
  http://www.agileswitch.com/products.page

• Intake Form can be found on the Contact US page
  at: http://www.agileswitch.com/Contact-us.page




6/21/2012     CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   13
How to Reach Us



            info@AgileSwitch.com
                484-483-3256




6/21/2012   CONFIDENTIAL   (c) 2012 AgileSwitch, LLC   14

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IGBT Drivers for IGBTs by AgileSwitch

  • 1. Power Electronics for Renewable Energy June 2012 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 1
  • 2. Renewable Energy Trends • Solar/PV installations to reach 24 GW, up from 19 GW in 2010. (IMS Research) • Wind power installations will increase from 236 GW in 2011 to 563 GW in 2017. (Pike Research, 2011) • 5 million cars manufactured in 2016 will be full HEV, plug-in HEV or EV. (Yole Développement, 2011) 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 2
  • 3. Renewable Energy Applications Have Increased Cost and Performance Requirements For IGBTs • Decreased $/Watt • Higher current and voltage requirements • Faster switching speeds • Increased heat sensitivity • Higher efficiencies • Reducing switching losses 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 3
  • 4. AgileSwitch Gate Drivers Were Developed to Address These Requirements AgileSwitch drivers leverage high speed FET driver technology and magnetics expertise, and monitor up to 8 distinct fault signals, to provide maximum switching performance and reliability for IGBTs 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 4
  • 5. AgileSwitch Drivers Are Perfectly Matched for Fuji IGBTs • Designed from the ground up to work specifically with Fuji high power IGBT modules in demanding applications. • Deliver more power than competitive gate drivers – only plug and play solutions available for 450A and 600A Econodual. • Tuned to optimize Fuji IGBT performance • Developed specifically for the following applications: Solar/PV Inverters Wind Turbines Motor Drives UPS HEV/EV Welding/Cutting High Speed Trains 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 5
  • 6. Key Driver Benefits • Higher peak drive current capability, higher wattage ratings, higher voltage ratings, and superior dV/dT immunity. • Lower idle power with efficient gate charge delivery to compliment the cleaner power switching of IGBTs. • Advanced fault monitoring and control available: – Separate HI and LO Faults, All Faults – Desaturation – UVLO – Cross Latch/ Cross Over – Temperature 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 6
  • 7. AgileSwitch Key Driver Features Minimum On and Off periods Plug-and-play solution Isolated DC/DC converter Interface for 3.3V, 5V or 15V logic levels Regulated gate-emitter voltage +15V/-10V gate drive voltage Separate gate current paths Suitable for IGBTs up to 1700V (on/off) Power supply under-voltage IGBT short-circuit protection lockout (Opt.) Reliable, long service life Easy mounting directly onto the IGBT Up to 8 individual fault signals Fault lockout functionality (Opt.) (Opt.) IGBT and ambient thermal fault Monitor under voltage, overshoot, detection (Opt.) desaturation (Opt.) 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 7
  • 8. Drivers can be Configured to Optimize the Application • Configurations based on component changes or CPLD Programming – no need for custom PCBs • Options may include: • Desaturation time • Soft turn-off voltage level • Deadtime • Soft turn-off time • Fault outputs • Gate resistance • Connectors 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 8
  • 9. AgileSwitch Product Line Series EconoDualTM PrimePACKTM HPM Voltage 1200V 1200V 1200V 1700V 1700V 1700V Currents 225A – 600A 600A – 1400A 800A – 3600A 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 9
  • 10. Master/Slave Options Improve Performance and Reduce Cost • Improved Parallel Timing • Reduced system cost Slave Driver 2 Master Driver Slave Driver 1 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 10
  • 11. Why AgileSwitch? • Drivers are complex and challenging to develop – It’s what we do • We tailor the driver for the application… – Optimize for switching speed and efficiency – Monitor and control fault conditions – Match connectors to your application • …improve IGBT system qualification and performance – Standard Plug and Play for immediate use – Designed from the ground up for easy optimization – Shipped with customer specific gate resistors – Produced in the USA for rapid delivery 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 11
  • 12. How to Get Started The following key questions help us get started: 1. Model numbers of IGBTs in use or considered. 2. Operating frequency (kHz) – Maximum and nominal. 3. Post Header Connector requirement – Fiber or electrical, and preference. 4. Interface I/O signal voltages. 5. If the IGBT is being driven in parallel. If so, how many? (2 or 3?) 6. Any industry specific requirements. 7. Estimated annual usage. 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 12
  • 13. Data Sheet, Spec Sheet and Intake are On-Line • Data Sheet and Spec Sheets can be found on the Products page: http://www.agileswitch.com/products.page • Intake Form can be found on the Contact US page at: http://www.agileswitch.com/Contact-us.page 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 13
  • 14. How to Reach Us info@AgileSwitch.com 484-483-3256 6/21/2012 CONFIDENTIAL (c) 2012 AgileSwitch, LLC 14

Editor's Notes

  1. http://www.i-micronews.com/news/Mitsubishi-Electric-targets-European-markets,6526.html