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56 ProfessionalSafety MAY 2016 www.asse.org
T
he construction industry continues to ex-
perience a high number of workplace inju-
ries and fatalities as compared to other U.S.
industrial sectors. Although this number has been
declining over the past 20 years, the rate of decrease
has been slowing, and is nearly stagnant in recent
years (ILO, 2003). As an industry, construction has
averaged 1,010 fatalities per year, indicating that
much improvement is still needed to achieve zero
injuries, illnesses and fatalities (BLS, 2013a). One
such improvement can be found in the collection
and measurement of safety data.
Historically, the construction industry has
defined safety performance through the mea-
surement and assessment of lagging indicators
including injuries, illnesses and fatalities. These
lagging indicators are required by OSHA to assess
the state of construction safety (BLS, 2013a). One
major limitation of assessing safety performance
using lagging indicators is that incidents must oc-
cur before hazards or unsafe behavior can be iden-
tified and mitigated.
Leading indicators are an alternative form of
safety metrics that proactively assess safety per-
formance by gauging processes, activities and con-
ditions that define performance and can predict
future results (Hinze, Thurman & Wehle, 2013).
One such leading indicator is a near-hit, defined as
an incident in which no property damage or per-
sonal injury occur, but could have occurred given
a slight shift in time or position (BLS, 2013a). The
major advantage of measuring leading indicators
such as near-hits is that data can be collected and
analyzed without requiring an injury to occur.
This article presents research products in the
development, deployment and effectiveness of
using a near-hit management program on con-
struction sites. The authors gathered the informa-
tion through personal experience, formal research
in the Construction Industry Institutes Research
Team 301: Using Near Misses to Enhance Safety
Performance, and through secondary research
and literature review. The goals of this article are
to present the near-hit management program and
Eric Marks, Ph.D., P.E., is an assistant professor in the
Department of
Civil, Construction and Environmental Engineering at the
University of
Alabama. His research focuses on innovation and automation in
construc-
tion safety, including hazard mitigation strategies and real-time
data
collection. Marks is a professional member of ASSE’s Alabama
Chapter.
Ibukun G. Awolusi is a Ph.D. student in the Department of
Civil, Con-
struction and Environmental Engineering at The University of
Alabama. He
holds an M.Sc. in Construction Management from the
University of Lagos.
He has both industrial and teaching experience in construction
and occupa-
tional safety, and he is actively involved in several research
projects related to
construction safety and technology/innovation in construction.
Brian McKay, M.P.H., CSP, CIH, is director of quality, health,
safety and the environment for Fairweather LLC. His research
inter-
ests include human error modeling, near-hit reporting and
behavioral
economics. McKay is a professional member of ASSE’s Alaska
Chap-
ter and a member of the Society’s Construction Practice
Specialty.
Near-Hit
Reporting
Reducing Construction
Industry Injuries
Program Development
Peer-Reviewed
By Eric Marks, Ibukun G. Awolusi and Brian McKay
056_062_F2Mar_0516.indd 56 4/22/16 1:22 PM
www.asse.org MAY 2016 ProfessionalSafety 57
demonstrate its quantitative effect and proof of ef-
fectiveness when applied to a multibillion dollar
construction project, to encourage the use of this
methodology in the field.
Construction Incident Statistics
In the U.S., construction companies are required
to report all fatalities, injuries and illnesses that oc-
cur during or as a result of the work environment
(OSHA, 2011). OSHA categorizes reported inci-
dents as 1) occupational fatality, 2) nonfatal injury
or 3) nonfatal illness, and further categorizes them
as to severity: OSHA recordable injuries and lost
time/days away from work cases.
U.S. Bureau of Labor Statistics (BLS) data show
117 recordable incident cases for every 10,000
workers in the U.S. in which the injury or illness
was nonfatal but required days away from work
(BLS, 2012). Construction workers experienced
179,100 nonfatal injuries in 2012 (6% of cases when
compared to the total nonfatal injuries experience
by the U.S. private sector that year), a decrease
compared to the 184,700 injuries reported by the
industry in 2011 (8.6% of cases) and 3,153,701 in
1992 through 2010 (10.6% of cases) (BLS, 2013b).
Leading Indicators
As noted, construction companies are required
to document work-related incidents (OSHA,
2013). These metrics, termed lagging indicators,
cannot reflect whether a hazard, the event sever-
ity or causation has been mitigated (Flin, Mearns,
O’Connor, et al., 2000; Lindsay, 1992). According
to Hallowell, Hinze, Baud, et
al. (2013), leading indicators
are measures of processes,
activities and conditions that
define performance and that
can predict future results.
Unmitigated high-risk situ-
ations, including near-hits,
will result in a serious or fatal
injury if allowed to continu-
ally exist (Krause, Groover &
Martin, 2010).
Linear causation mod-
els (e.g., domino theory,
loss causation models) sug-
gest that incidents are the
end result of a sequence of
events and provide a sound
motivation to collect and
analyze near-hit data. Ear-
lier researchers have also
found that most serious inju-
ries can be successfully pre-
vented (Hecker, Gambatese
& Weinstein, 2005; Hinze,
2002; Hinze & Wilson, 2000;
Huang & Hinze, 2006).
Near-Hit Reporting Across Industries
Near-hit reporting has been widely used in vari-
ous industries throughout the world for some time.
A company in the offshore drilling business real-
ized exceptional decreases in lost-time incident
Results of a
construction site
case study for the
implementation
of the created
program indicate
that near-
hit reporting
and analysis
can improve
the safety
performance
of workers on
construction
sites.
IN BRIEF
•The construction industry continues to
rank as one of the most hazardous work
environments, experiencing a high num-
ber of workplace injuries and fatalities.
•Safety performance improvement
is needed to achieve zero injuries,
illnesses and fatalities on construc-
tion sites. One systematic method of
achieving this improvement is through
the collection and analysis of safety
data such as near-hits.
•This article highlights best practices
for collecting and analyzing near-hit
information. A near-hit management
program for assessing collected data is
created so that lessons learned from re-
ported events can be applied to mitigate
future hazards on construction sites.
•Results of a construction site case
study of the implementation of the
created program indicate that near-hit
reporting and analysis can improve
the safety performance of workers on
construction sites.
©
IS
t
O
c
K
P
H
O
t
O
.c
O
M
/R
a
In
E
R
P
L
E
n
D
L
056_062_F2Mar_0516.indd 57 4/22/16 1:22 PM
58 ProfessionalSafety MAY 2016 www.asse.org
rates when it implemented a near-hit program; the
company found that a reporting rate of 0.5 near-
hits/person/year correlated with a 75% reduction
in lost-time injury rates (Phimister, Oktem, Klein-
dorfer, et al., 2003).
The process of collecting and analyzing near-hit
data has been studied in the chemical process in-
dustry (van der Schaaf & Kanse, 2004). The study
also investigated barriers to and human behavior
associated with reporting near-hits. Within the
chemical processing industry, the U.S. Nuclear
Regulatory Commission has collected and re-
viewed near-hit reports for nuclear reactors since
2000 (Donovan, 2011).
The aviation industry also benefits from near-hit
reporting practices. Aircraft proximity hazard (air-
prox) is an aviation industry term for a near-hit. An
airprox is a situation in which the distance between
aircraft, as well as their relative positions and
speed, have been such that the safety of the aircraft
involved was compromised (CAA, 2013). Safety
recommendations are focused at limiting the risk
of recurrence of a specific airprox event. The pri-
mary objective is to improve flight safety with re-
gard to identified hazards and lessons learned from
near-hit occurrences.
The firefighter near-hit reporting system is an-
other distinct industry adopting near-hits as an op-
portunity to learn. The near-hit database (http://
fire.nationalnearmiss.org/reports) is managed
by the International Association of Fire Chiefs
(IAFC) and funded by Federal Emergency Man-
agement Agency’s Assistance to Firefighters grant.
This anonymous reporting database is designed
to accept near-hit reports from fire departments
throughout the U.S. The database is open for re-
view, and shares lessons learned and experiences
from the firefighting community. A similar database
is also available for law enforcement officials (http://
leo.nationalnearmiss.org/browse-reports).
A study by Callum, Kaplan, Merkley, et al.
(2001), on near-hit reporting in the medical
field concerning transfusion medicine collected
data on human errors and near-hits at a blood
bank. Three of the most concerning events were
1) samples collected from the wrong patient;
2) mislabeled samples; and 3) requests for blood
for the wrong patient (Callum, et al., 2001). Similar
studies were conducted in nursing home environ-
ments (Wagner, Capezuti & Ouslander, 2006).
The construction industry has been slower to
adopt near-hit reporting when compared to other
industries in the U.S. private sector (Cambraia,
Saurin & Formoso, 2010), with some notable ex-
ceptions. For example, a large U.S. manufactur-
ing company uses a system called ARTTS-NMA:
Autonomous Real-Time Tracking System of Near
Miss Accidents on construction sites (Caterpillar,
2013). This system uses ultrasonic technology for
outdoor and indoor real-time location tracking,
sensors for environmental surveillance, radio fre-
quency identification for access control and worker
information, and wireless sensor networks for data
transmission (Wu, Huanjia, Chew, et al., 2010).
The goal is to automatically identify a specific type
of hazard as a near-hit event and alert safety per-
sonnel before a similar situation occurs.
In summary, BLS maintains a database for lag-
ging indicator data including workplace fatali-
ties, injuries and illnesses, but does not require
near-hit reporting. Several industrial sectors col-
lect and analyze near-hit data for potential safety
improvement. Many of these industries maintain
an industry-wide near-hit reporting database so
that other industry personnel can learn from each
other’s near-hit information. The construction in-
dustry has been slower to adopt near-hit reporting
for reasons such as fear of retaliation, anticipated
barriers, and miscommunication that the more
near-hits that are reported, the poorer safety per-
formance can be expected on a project.
Near-Hit Data Collection & Analysis Framework
This article presents a high-level model for a
near-hit management program as the basic meth-
odology for site safety managers and construction
management personnel to collect, analyze and use
safety data effectively. This framework implements
a management system for near-hit data and can be
a vital component in the data flow within a near-hit
reporting program. Figure 1 presents the five steps
for this framework of transitioning near-hit data to
information and ultimately knowledge for dissemi-
nation. The five steps are further described here.
Step 1: Identification
The first step occurs when construction site per-
sonnel recognize an unsafe event or set of conditions
on a construction site. Employees should be trained
to identify near-hits and how they differ from lag-
Figure 1
Framework for Near-Hit Data Collection & Analysis
1) Identification 2) Reporting 3) Root-cause analysis
4)
Solution
determination
5) Dissemination
and resolution
www.asse.org MAY 2016 ProfessionalSafety 59
ging indicators (e.g., injuries,
illnesses). If the near-hit is of
high severity or danger is im-
minent, the worker should
execute the stop work au-
thority and mitigate any
hazards immediately. Simi-
larly to hazard identification,
construction workers should
be trained as an extension of
existing safety training pro-
grams to identify and report
near-hit events. For example,
when workers are educated
about proper PPE for work-
ing at heights, they should
also be instructed on how
to identify and report cases
in which coworkers are not
wearing PPE while working
at heights. The success of a
near-hit reporting program
largely depends on the ability
and motivation of individuals
to identify and report near-
hits on construction sites.
Step 2: Reporting
Construction site person-
nel who identify near-hits
must report those events to
their immediate supervisor
through a near-hit reporting
system. Depending on the
site constraints, this report-
ing system can use either
electronic- or paper-based re-
porting. Both systems should
maintain employee anonym-
ity, and both options must have the database capabil-
ity to house the collected data.
Although required near-hit report criteria may
vary between companies, a set of standard criteria
is essential for each report (e.g., company name,
event date, time, location, description). Automated
near-hit reporting programs allow for photos with
the report. Additional information might include
record supervisor name, job/craft, possible conse-
quences, corrective measures taken, whether fur-
ther action is required, and whether the event was
reported to the observer’s supervisor.
Step 3: Root-Cause Analysis
Determining the factors that contributed to the
near-hit occurrence is the next step. When a near-
hit is reported, use a consistent measure of cat-
egorization so that similar events are categorized
accordingly, regardless of who is taking in the re-
port. Van der Schaaf (1992) used one such categori-
zation scheme in his doctoral thesis work.
McKay (2013) later developed a construction-
specific Eindhoven Classification Model (ECM); he
used it to categorize more than 3,000 near-hits. The
categories, defined in Table 1, are classified as either
a skill-based, rule-based or knowledge-based factor.
Step 4:

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56 ProfessionalSafety MAY 2016 www.asse.orgT.docx

  • 1. 56 ProfessionalSafety MAY 2016 www.asse.org T he construction industry continues to ex- perience a high number of workplace inju- ries and fatalities as compared to other U.S. industrial sectors. Although this number has been declining over the past 20 years, the rate of decrease has been slowing, and is nearly stagnant in recent years (ILO, 2003). As an industry, construction has averaged 1,010 fatalities per year, indicating that much improvement is still needed to achieve zero injuries, illnesses and fatalities (BLS, 2013a). One such improvement can be found in the collection and measurement of safety data. Historically, the construction industry has defined safety performance through the mea- surement and assessment of lagging indicators including injuries, illnesses and fatalities. These lagging indicators are required by OSHA to assess the state of construction safety (BLS, 2013a). One major limitation of assessing safety performance using lagging indicators is that incidents must oc- cur before hazards or unsafe behavior can be iden- tified and mitigated. Leading indicators are an alternative form of safety metrics that proactively assess safety per- formance by gauging processes, activities and con- ditions that define performance and can predict
  • 2. future results (Hinze, Thurman & Wehle, 2013). One such leading indicator is a near-hit, defined as an incident in which no property damage or per- sonal injury occur, but could have occurred given a slight shift in time or position (BLS, 2013a). The major advantage of measuring leading indicators such as near-hits is that data can be collected and analyzed without requiring an injury to occur. This article presents research products in the development, deployment and effectiveness of using a near-hit management program on con- struction sites. The authors gathered the informa- tion through personal experience, formal research in the Construction Industry Institutes Research Team 301: Using Near Misses to Enhance Safety Performance, and through secondary research and literature review. The goals of this article are to present the near-hit management program and Eric Marks, Ph.D., P.E., is an assistant professor in the Department of Civil, Construction and Environmental Engineering at the University of Alabama. His research focuses on innovation and automation in construc- tion safety, including hazard mitigation strategies and real-time data collection. Marks is a professional member of ASSE’s Alabama Chapter. Ibukun G. Awolusi is a Ph.D. student in the Department of Civil, Con- struction and Environmental Engineering at The University of Alabama. He holds an M.Sc. in Construction Management from the
  • 3. University of Lagos. He has both industrial and teaching experience in construction and occupa- tional safety, and he is actively involved in several research projects related to construction safety and technology/innovation in construction. Brian McKay, M.P.H., CSP, CIH, is director of quality, health, safety and the environment for Fairweather LLC. His research inter- ests include human error modeling, near-hit reporting and behavioral economics. McKay is a professional member of ASSE’s Alaska Chap- ter and a member of the Society’s Construction Practice Specialty. Near-Hit Reporting Reducing Construction Industry Injuries Program Development Peer-Reviewed By Eric Marks, Ibukun G. Awolusi and Brian McKay 056_062_F2Mar_0516.indd 56 4/22/16 1:22 PM www.asse.org MAY 2016 ProfessionalSafety 57 demonstrate its quantitative effect and proof of ef-
  • 4. fectiveness when applied to a multibillion dollar construction project, to encourage the use of this methodology in the field. Construction Incident Statistics In the U.S., construction companies are required to report all fatalities, injuries and illnesses that oc- cur during or as a result of the work environment (OSHA, 2011). OSHA categorizes reported inci- dents as 1) occupational fatality, 2) nonfatal injury or 3) nonfatal illness, and further categorizes them as to severity: OSHA recordable injuries and lost time/days away from work cases. U.S. Bureau of Labor Statistics (BLS) data show 117 recordable incident cases for every 10,000 workers in the U.S. in which the injury or illness was nonfatal but required days away from work (BLS, 2012). Construction workers experienced 179,100 nonfatal injuries in 2012 (6% of cases when compared to the total nonfatal injuries experience by the U.S. private sector that year), a decrease compared to the 184,700 injuries reported by the industry in 2011 (8.6% of cases) and 3,153,701 in 1992 through 2010 (10.6% of cases) (BLS, 2013b). Leading Indicators As noted, construction companies are required to document work-related incidents (OSHA, 2013). These metrics, termed lagging indicators, cannot reflect whether a hazard, the event sever- ity or causation has been mitigated (Flin, Mearns, O’Connor, et al., 2000; Lindsay, 1992). According
  • 5. to Hallowell, Hinze, Baud, et al. (2013), leading indicators are measures of processes, activities and conditions that define performance and that can predict future results. Unmitigated high-risk situ- ations, including near-hits, will result in a serious or fatal injury if allowed to continu- ally exist (Krause, Groover & Martin, 2010). Linear causation mod- els (e.g., domino theory, loss causation models) sug- gest that incidents are the end result of a sequence of events and provide a sound motivation to collect and analyze near-hit data. Ear- lier researchers have also found that most serious inju- ries can be successfully pre- vented (Hecker, Gambatese & Weinstein, 2005; Hinze, 2002; Hinze & Wilson, 2000; Huang & Hinze, 2006). Near-Hit Reporting Across Industries Near-hit reporting has been widely used in vari- ous industries throughout the world for some time. A company in the offshore drilling business real- ized exceptional decreases in lost-time incident
  • 6. Results of a construction site case study for the implementation of the created program indicate that near- hit reporting and analysis can improve the safety performance of workers on construction sites. IN BRIEF •The construction industry continues to rank as one of the most hazardous work environments, experiencing a high num- ber of workplace injuries and fatalities. •Safety performance improvement is needed to achieve zero injuries, illnesses and fatalities on construc- tion sites. One systematic method of achieving this improvement is through the collection and analysis of safety data such as near-hits. •This article highlights best practices for collecting and analyzing near-hit information. A near-hit management
  • 7. program for assessing collected data is created so that lessons learned from re- ported events can be applied to mitigate future hazards on construction sites. •Results of a construction site case study of the implementation of the created program indicate that near-hit reporting and analysis can improve the safety performance of workers on construction sites. © IS t O c K P H O t O .c O M /R a In
  • 8. E R P L E n D L 056_062_F2Mar_0516.indd 57 4/22/16 1:22 PM 58 ProfessionalSafety MAY 2016 www.asse.org rates when it implemented a near-hit program; the company found that a reporting rate of 0.5 near- hits/person/year correlated with a 75% reduction in lost-time injury rates (Phimister, Oktem, Klein- dorfer, et al., 2003). The process of collecting and analyzing near-hit data has been studied in the chemical process in- dustry (van der Schaaf & Kanse, 2004). The study also investigated barriers to and human behavior associated with reporting near-hits. Within the chemical processing industry, the U.S. Nuclear Regulatory Commission has collected and re- viewed near-hit reports for nuclear reactors since 2000 (Donovan, 2011). The aviation industry also benefits from near-hit
  • 9. reporting practices. Aircraft proximity hazard (air- prox) is an aviation industry term for a near-hit. An airprox is a situation in which the distance between aircraft, as well as their relative positions and speed, have been such that the safety of the aircraft involved was compromised (CAA, 2013). Safety recommendations are focused at limiting the risk of recurrence of a specific airprox event. The pri- mary objective is to improve flight safety with re- gard to identified hazards and lessons learned from near-hit occurrences. The firefighter near-hit reporting system is an- other distinct industry adopting near-hits as an op- portunity to learn. The near-hit database (http:// fire.nationalnearmiss.org/reports) is managed by the International Association of Fire Chiefs (IAFC) and funded by Federal Emergency Man- agement Agency’s Assistance to Firefighters grant. This anonymous reporting database is designed to accept near-hit reports from fire departments throughout the U.S. The database is open for re- view, and shares lessons learned and experiences from the firefighting community. A similar database is also available for law enforcement officials (http:// leo.nationalnearmiss.org/browse-reports). A study by Callum, Kaplan, Merkley, et al. (2001), on near-hit reporting in the medical field concerning transfusion medicine collected data on human errors and near-hits at a blood bank. Three of the most concerning events were 1) samples collected from the wrong patient; 2) mislabeled samples; and 3) requests for blood for the wrong patient (Callum, et al., 2001). Similar studies were conducted in nursing home environ-
  • 10. ments (Wagner, Capezuti & Ouslander, 2006). The construction industry has been slower to adopt near-hit reporting when compared to other industries in the U.S. private sector (Cambraia, Saurin & Formoso, 2010), with some notable ex- ceptions. For example, a large U.S. manufactur- ing company uses a system called ARTTS-NMA: Autonomous Real-Time Tracking System of Near Miss Accidents on construction sites (Caterpillar, 2013). This system uses ultrasonic technology for outdoor and indoor real-time location tracking, sensors for environmental surveillance, radio fre- quency identification for access control and worker information, and wireless sensor networks for data transmission (Wu, Huanjia, Chew, et al., 2010). The goal is to automatically identify a specific type of hazard as a near-hit event and alert safety per- sonnel before a similar situation occurs. In summary, BLS maintains a database for lag- ging indicator data including workplace fatali- ties, injuries and illnesses, but does not require near-hit reporting. Several industrial sectors col- lect and analyze near-hit data for potential safety improvement. Many of these industries maintain an industry-wide near-hit reporting database so that other industry personnel can learn from each other’s near-hit information. The construction in- dustry has been slower to adopt near-hit reporting for reasons such as fear of retaliation, anticipated barriers, and miscommunication that the more near-hits that are reported, the poorer safety per- formance can be expected on a project. Near-Hit Data Collection & Analysis Framework
  • 11. This article presents a high-level model for a near-hit management program as the basic meth- odology for site safety managers and construction management personnel to collect, analyze and use safety data effectively. This framework implements a management system for near-hit data and can be a vital component in the data flow within a near-hit reporting program. Figure 1 presents the five steps for this framework of transitioning near-hit data to information and ultimately knowledge for dissemi- nation. The five steps are further described here. Step 1: Identification The first step occurs when construction site per- sonnel recognize an unsafe event or set of conditions on a construction site. Employees should be trained to identify near-hits and how they differ from lag- Figure 1 Framework for Near-Hit Data Collection & Analysis 1) Identification 2) Reporting 3) Root-cause analysis 4) Solution determination
  • 12. 5) Dissemination and resolution www.asse.org MAY 2016 ProfessionalSafety 59 ging indicators (e.g., injuries, illnesses). If the near-hit is of high severity or danger is im- minent, the worker should execute the stop work au- thority and mitigate any hazards immediately. Simi- larly to hazard identification, construction workers should be trained as an extension of existing safety training pro- grams to identify and report near-hit events. For example, when workers are educated about proper PPE for work- ing at heights, they should also be instructed on how
  • 13. to identify and report cases in which coworkers are not wearing PPE while working at heights. The success of a near-hit reporting program largely depends on the ability and motivation of individuals to identify and report near- hits on construction sites. Step 2: Reporting Construction site person- nel who identify near-hits must report those events to their immediate supervisor through a near-hit reporting system. Depending on the site constraints, this report- ing system can use either electronic- or paper-based re- porting. Both systems should maintain employee anonym- ity, and both options must have the database capabil- ity to house the collected data.
  • 14. Although required near-hit report criteria may vary between companies, a set of standard criteria is essential for each report (e.g., company name, event date, time, location, description). Automated near-hit reporting programs allow for photos with the report. Additional information might include record supervisor name, job/craft, possible conse- quences, corrective measures taken, whether fur- ther action is required, and whether the event was reported to the observer’s supervisor. Step 3: Root-Cause Analysis Determining the factors that contributed to the near-hit occurrence is the next step. When a near- hit is reported, use a consistent measure of cat- egorization so that similar events are categorized accordingly, regardless of who is taking in the re- port. Van der Schaaf (1992) used one such categori- zation scheme in his doctoral thesis work. McKay (2013) later developed a construction- specific Eindhoven Classification Model (ECM); he used it to categorize more than 3,000 near-hits. The
  • 15. categories, defined in Table 1, are classified as either a skill-based, rule-based or knowledge-based factor. Step 4: