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Commercial-in-Confidence
Optimizing Mining Truck Performance
Project Completed & Implemented
•• Design review and reDesign review and re--designdesign of MSD bodies for overburden & coal - Caterpillar USA
•• Identified root cause/s of failureIdentified root cause/s of failure CAT MSD bodies, CAT 793 chassis, DT Hi-Load bodies etc.
• Develop inspection strategies for risk managementstrategies for risk management for various trucks
• Developed alternative repair techniques/modificationsalternative repair techniques/modifications for improved repair lifeDeveloped alternative repair techniques/modificationsalternative repair techniques/modifications for improved repair life.
•• Haul road condition indexHaul road condition index for mines to minimize truck damage and maximize truck life
• FE analysis and stress measurements on trucks on various truck types – CAT 793, KOMATSU 930
• Asset replacement strategies - planning
Copyright © 2008 Monash University. All rights reserved.
Commercial-in-Confidence
Case Studies – CAT 793 Chassis Failures
• Identified root cause/s of failure CAT 793 chassis
• Developed risk management to minimize risk catastrophic failureDeveloped risk management to minimize risk catastrophic failure
• Developed alternative repair techniques/modifications for improved repair life.
Locations for focused
inspection and frequency
of inspections defined
_
220
55
-
2/11/ 6:40:00 2/11/ 6:43:45 2/11/ 6:47:30 2/11/ 6:51:15 2/11/ 6:55:00
-110
Loading Driving Driving on Dump
Copyright © 2008 Monash University. All rights reserved.
g
off pit
g
haul road
Dump
area Dumping

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Optimizing mining truck performance

  • 1. Commercial-in-Confidence Optimizing Mining Truck Performance Project Completed & Implemented •• Design review and reDesign review and re--designdesign of MSD bodies for overburden & coal - Caterpillar USA •• Identified root cause/s of failureIdentified root cause/s of failure CAT MSD bodies, CAT 793 chassis, DT Hi-Load bodies etc. • Develop inspection strategies for risk managementstrategies for risk management for various trucks • Developed alternative repair techniques/modificationsalternative repair techniques/modifications for improved repair lifeDeveloped alternative repair techniques/modificationsalternative repair techniques/modifications for improved repair life. •• Haul road condition indexHaul road condition index for mines to minimize truck damage and maximize truck life • FE analysis and stress measurements on trucks on various truck types – CAT 793, KOMATSU 930 • Asset replacement strategies - planning Copyright © 2008 Monash University. All rights reserved.
  • 2. Commercial-in-Confidence Case Studies – CAT 793 Chassis Failures • Identified root cause/s of failure CAT 793 chassis • Developed risk management to minimize risk catastrophic failureDeveloped risk management to minimize risk catastrophic failure • Developed alternative repair techniques/modifications for improved repair life. Locations for focused inspection and frequency of inspections defined _ 220 55 - 2/11/ 6:40:00 2/11/ 6:43:45 2/11/ 6:47:30 2/11/ 6:51:15 2/11/ 6:55:00 -110 Loading Driving Driving on Dump Copyright © 2008 Monash University. All rights reserved. g off pit g haul road Dump area Dumping