3. INTRODUCTION OF U-BOOT
In 2001 an Italian engineer, Roberto Il Grande,
developed and patented a new system of hollow
formers, in order to decrease the transportation costs
(and CO2 production). The U-Boot formwork is a
modular element made of re-cycled plastic for use in
building lighter structures in reinforced concrete cast
at the work-site The biggest advantage of U-boot is
reduce the concrete quantity
U-boot® earliest projects were executed in 2002 and
since that time it has been used all over the world
U-boot® system can be combined with other
technologies like pre-fabricated slabs and post
tensioned steel. The technology of hollow slabs with
post tensioned steel reduces the weight of slab and its
thickness.
5. WHY WE GO FOR U-BOOT ?
The main disadvantage of concrete constructions, in
case of horizontal slabs, is the high weight which
limits the span.
For this reason, basic research in the field of
reinforced concrete structures have focused on
enhancing the span, either by reducing the weight or
overcoming concrete's natural weakness in tension.
6. MATERIALS FOR U-BOOT
TECHNOLOGY
cement
steel
Fine aggregate
Course aggregate
Water
Recycled plastic mould (u-boot shells)
7. CONSTRUCTION PROCESS OF U-BOOT
Form work
Reinforcement
Placing of u-boot shells
Placing of triangular reinforcement
Concreting
Curing
8. Form work
Normal form work is laid to this type of u-boot
technology
Steel form work or wood is used
9. Flat reinforcement
On the form work the normal flat reinforcement is
provided
In this reinforcement design is based on the two way
slab
10. Placing of u-boot shells
The u-boot is placed in the as per design
The shells having a corner needles for support the shell
All shells are inter connected to steel rods
In the steel rods look like a screws
11. Triangular reinforcement
In the triangular reinforcement is provided for the
purpose of work as the beam
Bottom horizontal rod is connected to the flat slab
reinforcement
The top corner is connected to the shells connecting
rods
12. Concreting
Concrete is laid 20% of the thickness of the slab for the
bind the concrete to the shells needle
And compacted well.
After the concrete is laid to the full depth of slab
13. Finishing
The slab is makes smooth finishing in bottom ,top
and all corners of the slab
14. Shear resistance
The main difference between a solid slab and a hollow
biaxial slab is a shear resistance. Due to the reduced
concrete volume, the shear resistance will also be
reduced.
15. Carrying capacity
Test have shown that for a Bubble Deck slab with the
same load-carrying capacity can be used only 50% of the
concrete required for a solid slab, or with the same
thickness of a Bubble Deck slab the load-carrying
capacity can be increased up two times by using 65% of
concrete.
16. sound resistance
Due to this bubble deck slab the concrete quantity is
less compared to normal solid slab and providing the
recycled plastic shells so the sound resistance is more.
17. u-boot Belton is Used for
Residential buildings
Hospital buildings
Commercial buildings
School buildings
Public buildings
18. General benefits of the system
Different building types have different advantages, but
general benefits in contrast to solid slabs are:
Design Freedom
Down stand beams and bearing walls eliminated
Reducing overall costs
Reduced Dead Weight
Longer spans between columns
Construction is less weather dependent
19. General benefits of the system
Reduced foundation sizes
Reduced concrete usage
Environmentally Green and Sustainable
Emits 1 ton of carbon dioxide (CO2)
Consumes 5 million BTU of energy
Uses 2 tons of raw materials
Due to the Bubble Deck technology's green
credentials, the use of the Bubble Deck system
qualifies for LEED points in North America
20. Another use
In this u boot Belton is used for not only in the slab
also used for foundation
21. Advantages
U boot made up of recycled plastics
U boot is used I the floor slab or foundation slab
It is easy design ,easy technical ,economical
Light weight
Stress is discharged to directly to the beam slab and the load is
distributed to column directly and foundation
Monolithic construction
Load is distributed 2 direction in the slab and it is discharged
to the pillars and foundation
In a slab reinforced portion in 2 way act as the t-beam in any
spacing
Mushroom light pillars are encased to the slab
Beam is fully avoided
Pillars spacing is increased
Thickness of the slab is reduced
22. PRACTICE OF U-BOOT
TECHNOLOGY IN THE WORLD
Bergamo (Italy)
ITC-lab and research center
25,000 m2
Naas (Ireland)
Shopping center
50,000 m2
Sclay (France)
nanotechnologies research and
development center- CEA
22,000 m2
23. Conclusion
According to the analysis such conclusion can be drawn:
1. Due to the fact, that the structural behavior of this new kind of
monolithic flat slab is the same as for solid slab, excluding slab-edge
column connection, we surely can talk about appropriateness of use
and advantages of the new technology.
2. Concrete usage is reduced – 1 kg of recycled plastic replaces 100 kg
of concrete. Reducing material consumption made it possible to make
the construction time faster, to reduce the overall costs. Besides that, it
has led to reduce dead weight up to 50%, which allow creating
foundation sizes smaller.
3. The technology is environmentally green and sustainable. Avoiding
the cement production allows to reduce global CO2 emissions. The use
of the Bubble Deck system qualifies for LEED points in North
America.
4. This technology is very prospective in modern construction and
perhaps future of civil engineering belongs to this new kind of hollow
slab.